Injection molding part sprue waste shearing production line

Abstract

The utility model discloses an injection molding part sprue waste shearing production line which comprises a supporting frame (1) and a plurality of sets of workpiece sprue waste shearing devices (2) arranged on all layers of the supporting frame (1) side by side, and a sprue waste conveying belt (3) and a workpiece conveying belt (4) are arranged on the two sides of the supporting frame (1) respectively in a matched mode. Each set of workpiece sprue waste shearing device (2) comprises two supporting seats (5), a pressing mechanical arm (6) is arranged beside each supporting seat (5) in a matched mode, and a clamping device (7) and a shearing device (8) are further arranged beside the supporting seat (5) on one side in a matched mode. According to the utility model, sprue wastes of a plurality of workpieces can be simultaneously sheared and blanked, the shearing process is quick and neat, the sheared sprue is smooth, and the device can meet the requirement of smooth mass production of the workpieces and is high in practicability.

Description

Technical Field

[0001] The utility model belongs to the field of automobile parts production, and particularly relates to an injection molding part gate waste shearing production line. Background Art

[0002] Among automobile parts, injection molding parts account for a considerable proportion. With the continuous development of the automobile industry, in addition to the increasing requirements for the output of injection molding parts, the requirements for production quality and production efficiency are also getting higher and higher. However, after the injection molding parts are formed, a gate will be left on the workpiece, and the injection molding part finished product can only be obtained after removing the gate. Since injection molding parts are usually diverse and the gate positions are different, the gates on the injection molding parts are usually sheared manually, which is time-consuming and laborious, and the production speed is relatively low. Especially when the gate on the injection molding part is thicker, shearing is even more time-consuming and laborious, and it is even easy to injure or scratch the injection molding part during the process of shearing the gate, resulting in defective products, thus making it difficult to improve the production efficiency. In addition, the quality of shearing by relying on manual labor is usually difficult to be unified, which is likely to affect the product quality. Content of the Utility Model

[0003] In order to overcome the deficiencies of the above-mentioned existing problems, the utility model provides an injection molding part gate waste shearing production line that can simultaneously shear and cut off the gate waste of multiple workpieces quickly and neatly.

[0004] The technical solution adopted by the utility model to solve its technical problems is as follows:

[0005] The injection molding part gate waste shearing production line includes a support frame 1 with at least one layer and a number of groups of workpiece gate waste shearing devices 2 arranged in parallel on each layer of the support frame 1. On both sides of the support frame 1, there are respectively provided a gate waste conveyor belt 3 corresponding to the number of layers of the support frame 1 for receiving and conveying the gate 10 waste and a workpiece conveyor belt 4 for receiving and conveying the workpiece 9 with the sheared gate. Each group of workpiece gate waste shearing devices 2 includes two symmetrically arranged support seats 5 for supporting the workpiece from both sides. Next to each support seat 5, there is a pressing manipulator 6 for pressing the workpiece 9 from above. Next to the support seat 5 on the side adjacent to the gate waste conveyor belt 3, there is also a clamping device 7 for clamping the end of the gate 10 on the workpiece 9 and a shearing device 8 for shearing the gate 10. Between two adjacent groups of workpiece gate waste shearing devices 2, there is also a pick-and-place manipulator, so as to use one pick-and-place manipulator to place and pick up the workpieces for two groups of workpiece gate waste shearing devices 2, saving equipment costs and improving production efficiency; the clamping device 7 includes a base 71 fixedly connected to the support frame 1 and a clamping cylinder 72 rotatably arranged above the base 71;

[0006] The shearing device 8 includes a heatable shearing mechanism 81 and a driving mechanism for driving the shearing mechanism 81 to move up and down, left and right. The driving mechanism includes a second base 82 which is inclined and fixedly connected to the support frame 1, and a horizontal driving cylinder 83 which is arranged above the second base 82 and is used for driving the shearing mechanism 81 to move back and forth. The movable end of the horizontal driving cylinder 83 is also fixedly connected to the shearing mechanism 81 through two adjusting plates 84 with adjustable relative angles. A number of adjusting grooves are provided on both of the two adjusting plates 84, and an arc-shaped groove 85 is provided on at least one of the adjusting plates. The two adjusting plates 84 are fixed to each other through locking bolts. Thus, it is convenient to adjust the inclination angle of the shearing mechanism 81 relative to the horizontal driving cylinder 83 as needed, so as to better perform precise shearing of the gate 10 for different workpieces 9. The shearing mechanism 81 includes a tool holder and a fixed blade and a shearing blade which are arranged on the tool holder through a pin shaft and cooperate with each other. The rear end of the shearing blade is connected to the movable end of a shearing cylinder fixedly connected to the tool holder. The shearing cylinder is used to drive the rotation of the shearing blade, thereby realizing the shearing of the gate. Heating blocks are connected to both the fixed blade and the shearing blade.

[0007] Preferably, a support shaft 73 perpendicular to the base 71 is rotatably arranged above the base 71 of the clamping device 7 through a bearing. The clamping cylinder 72 is fixedly arranged above the support shaft 73. A connecting rod 74 is also fixedly connected below the support shaft 73. A first driving cylinder 75 with a movable end pin-connected to the other end of the connecting rod 74 is also fixedly arranged on the base 71. A gate waste discharging guide groove 76 which is inclined downward and faces the gate waste conveyor belt 3 is also fixedly arranged on the base 71. Thus, by driving the horizontal rotation of the support shaft 73 relative to the base 71 through the first driving cylinder 75, the clamping cylinder 72 can drive the waste of the gate 10 to be transferred above the gate waste discharging guide groove 76 and put down after the gate is sheared off. Then, the gate waste can slide down through the gate waste discharging guide groove 76 onto the gate waste conveyor belt 3 and be recycled.

[0008] Preferably, the pressing manipulator 6 includes a lifting cylinder 61 fixed on the support seat with its movable end facing upward and a rotating motor 62 arranged on the movable end of the lifting cylinder 61. A pressing block 63 capable of cooperating with the upper structure of the workpiece 9 is detachably arranged on the movable end of the rotating motor 62. By the cooperative work of the lifting cylinder 61 and the rotating motor 62, the rotation and downward pressing of the pressing block 63 can be driven. A guiding chute for guiding the moving path of the pressing block 63 is also arranged on the pressing manipulator 6. A sliding rod extending into the guiding chute is fixedly arranged on the side surface of the pressing block 63, so as to make the movement of the pressing block more stable.

[0009] Preferably, a supporting membrane 51 adapted to the bottom structure of the workpiece 9 is detachably connected to the support seat 5, and the support seat 5 supports the workpiece 9 through the supporting membrane 51, so as to better support the workpiece 9 and prevent it from being crushed or scratched during the process of cutting the gate; when it is necessary to support a workpiece 9 of a different structure, it is only necessary to replace the supporting membrane 51 on the support seat 5.

[0010] Preferably, a heat insulating sleeve is provided on the movable end of the shear cylinder.

[0011] The beneficial effects of the utility model are:

[0012] The utility model of the injection molding part gate waste cutting production line has an ingenious structure and can realize the simultaneous cutting and unloading of gate waste of multiple workpieces. The cutting process is fast and neat, and the cut gate is smooth. Compared with the manual gate cutting method, the cutting time is greatly shortened and the cutting quality is improved. It can meet the needs of mass production of workpieces, has strong practicality, and is worthy of promotion. Brief Description of the Figures

[0013] The following is a further description of the utility model in conjunction with the accompanying drawings and embodiments, wherein:

[0014] Figure 1 is a schematic diagram of the overall structure of an embodiment of the utility model;

[0015] Figure 2 is a three-dimensional structural diagram of a layer structure of an embodiment of the utility model;

[0016] Figure 3 For Figure 2 's rear view structure diagram;

[0017] Figure 4 For Figure 3 Enlarged view of the structure in the middle circle;

[0018] Figure 5 is a three-dimensional structural diagram of the workpiece gate waste shearing device in the embodiment of the utility model;

[0019] Figure 6 It is a three-dimensional structural schematic diagram of another angle of the workpiece gate waste shearing device in the embodiment of the utility model;

[0020] Figure 7 It is a three-dimensional structural schematic diagram of the clamping device in the embodiment of the utility model. Specific implementation method

[0021] All features disclosed in this specification, or all steps in the disclosed methods or processes, except for mutually exclusive features and / or steps, can be combined in any way.

[0022] Any feature disclosed in this specification (including any appended claims, abstract, and drawings) can be replaced by other equivalent or alternative features with similar purposes, unless specifically stated. That is, unless specifically stated, each feature is only an example of a series of equivalent or similar features.

[0023] As Figure 1-7 Shown in the figure, the injection molded part gate waste shearing production line includes a support frame 1 with 2 layers and several groups of workpiece gate waste shearing devices 2 arranged side by side on each layer of the support frame 1. On both sides of the support frame 1, there are also respectively provided a gate waste conveyor belt 3 for receiving and conveying gate 10 waste corresponding to the number of layers of the support frame 1 and a workpiece conveyor belt 4 for receiving and conveying the workpiece 9 with the sheared gate. Each group of workpiece gate waste shearing devices 2 includes two symmetrically arranged support seats 5 for lifting the workpiece from both sides. Next to each support seat 5, there is a pressing manipulator 6 for pressing the workpiece 9 from the upper end. Next to the support seat 5 on the side adjacent to the gate waste conveyor belt 3, there is also a clamping device 7 for clamping the end of the gate 10 on the workpiece 9 and a shearing device 8 for shearing the gate 10. Between two adjacent groups of workpiece gate waste shearing devices 2, there is also a pick-and-place manipulator (not shown) to facilitate placing and picking up workpieces for two groups of workpiece gate waste shearing devices 2 with one pick-and-place manipulator, saving equipment costs and improving production efficiency; the clamping device 7 includes a base 71 fixedly connected to the support frame 1 and a clamping cylinder 72 rotatably arranged above the base 71;

[0024] The shearing device 8 includes a heatable shearing mechanism 81 and a driving mechanism for driving the shearing mechanism 81 to move up, down, left, and right. The driving mechanism includes an inclined second base 82 fixedly connected to the support frame 1 and a horizontal driving cylinder 83 arranged above the second base 82 for driving the shearing mechanism 81 to move back and forth. The movable end of the horizontal driving cylinder 83 is also fixedly connected to the shearing mechanism 81 through two adjusting plates 84 with adjustable relative angles. A number of adjusting slots are provided on both adjusting plates 84, and an arc-shaped slot 85 is provided on at least one adjusting plate. The two adjusting plates 84 are fixed through a locking bolt. Thus, it is convenient to adjust the inclination angle of the shearing mechanism 81 relative to the horizontal driving cylinder 83 as needed to better perform precise shearing of the gate 10 for different workpieces 9; the shearing mechanism 81 includes a tool holder and a fixed blade and a shearing blade that are cooperatively arranged on the tool holder through a pin shaft. The rear end of the shearing blade is connected to the movable end of a shearing cylinder fixedly connected to the tool holder. The shearing of the gate is realized by driving the rotation of the shearing blade through the shearing cylinder; Heating blocks (not shown) are connected to both the fixed blade and the shearing blade.

[0025] Above the base 71 of the clamping device 7, a support shaft 73 perpendicular to the base 71 is rotatably provided through a bearing. The clamping cylinder 72 is fixedly arranged above the support shaft 73. Below the support shaft 73, a connecting rod 74 is also fixedly connected. On the base 71, a first driving cylinder 75 with a movable end pin-connected to the other end of the connecting rod 74 is also fixedly provided. On the base 71, a gate waste discharging chute 76 inclined downward and facing the gate waste conveyor belt 3 is also fixedly provided. Thus, by driving the horizontal rotation of the support shaft 73 relative to the base 71 by the first driving cylinder 75, the clamping cylinder 72 can carry the gate waste to above the gate waste discharging chute 76 and drop it after the gate is sheared off. Then, the gate waste can slide down through the gate waste discharging chute 76 onto the gate waste conveyor belt 3 and be recycled.

[0026] The pressing manipulator 6 includes a lifting cylinder 61 fixed on a support seat with its movable end facing upward and a rotating motor 62 arranged on the movable end of the lifting cylinder 61. A pressing block 63 capable of cooperating with the upper structure of the workpiece 9 is detachably arranged on the movable end of the rotating motor 62. By the combined operation of the lifting cylinder 61 and the rotating motor 62, the rotation and downward pressing of the pressing block 63 can be driven. Preferably, a guiding chute (not shown) for guiding the movement path of the pressing block 63 in a conforming manner is also provided on the pressing manipulator 6. A sliding rod (not shown) extending into the guiding chute is fixedly arranged on the side surface of the pressing block 63 to facilitate the smoother movement of the pressing block.

[0027] A support die 51 adapted to the bottom structure of the workpiece 9 is detachably connected to the support seat 5. The support seat 5 supports the workpiece 9 through the support die 51, so as to better support the workpiece 9 and prevent it from being easily bruised or scratched during the process of gate shearing. When different-structured workpieces 9 need to be supported, only the support die 51 on the support seat 5 needs to be replaced.

[0028] An insulating sleeve (not shown) is arranged on the movable end of the shearing cylinder.

[0029] Working process: After the workpiece 9 is injection-molded, it is taken out of the injection mold by the picking and placing manipulator and placed on the workpiece gate waste shearing device. Specifically, it is placed between the two support seats of the workpiece gate waste shearing device. Then, the workpiece 9 is pressed tightly by the pressing manipulator 6, the end of the gate 10 is clamped by the clamping cylinder 72, and then the gate 10 is sheared by the shearing mechanism 81. After the shearing is completed, the finished workpiece 9 is taken off by the picking and placing manipulator and placed on the workpiece conveyor belt 4, and the clamping cylinder 72 takes the gate waste to above the gate waste conveyor belt 3 and drops it.

[0030] Before the workpiece 9 is placed on the support base 5, the shearing mechanism 81 is driven by the horizontal driving mechanism 83 to move away from the support base 5, and the pressing manipulator 6 also moves away from the support base 5 to make room for the placement of the workpiece 9. After the workpiece 9 is placed in place, the pressing manipulator 6 presses the workpiece 9, and then the shearing mechanism 81 is driven by the horizontal driving mechanism 83 to move to the shearing position for shearing.

[0031] The injection molding gate waste shearing production line of the present utility model has a clever structure, can realize the simultaneous shearing and blanking of the gate waste of multiple workpieces, the shearing process is fast and neat, the shearing gate is smooth, compared with the manual gate shearing method, the shearing time is greatly shortened, the shearing quality is improved, it can meet the needs of mass production of workpieces smoothly, has strong practicability and is worthy of popularization.

[0032] The present utility model is not limited to the foregoing specific embodiments. The present utility model extends to any new feature or any new combination disclosed in this specification, and any new method or process step or any new combination disclosed.

Claims

1. Injection molded part gate waste shearing production line, Characterized in that, It includes a support frame (1) with at least one layer and several groups of workpiece gate waste shearing devices (2) arranged side by side on each layer of the support frame (1). On both sides of the support frame (1), there are also respectively provided a gate waste conveyor belt (3) for receiving and conveying gate (10) waste and a workpiece conveyor belt (4) for receiving and conveying the workpiece (9) with the sheared gate, the number of which corresponds to the number of layers of the support frame (1). Each group of workpiece gate waste shearing devices (2) includes two symmetrically arranged support seats (5) for lifting the workpiece from both sides. Next to each support seat (5), there is a pressing manipulator (6) for pressing the workpiece (9) from above. Next to the support seat (5) on the side adjacent to the gate waste conveyor belt (3), there is also a clamping device (7) for clamping the end of the gate (10) on the workpiece (9) and a shearing device (8) for shearing the gate (10). Between two adjacent groups of workpiece gate waste shearing devices (2), there is also a pick-and-place manipulator, so that a pick-and-place manipulator can be used to place and pick up workpieces for two groups of workpiece gate waste shearing devices (2); the clamping device (7) includes a base (71) fixedly connected to the support frame (1) and a clamping cylinder (72) rotatably arranged above the base (71); The shearing device (8) includes a heatable shearing mechanism (81) and a driving mechanism for driving the shearing mechanism (81) to move up, down, left and right. The driving mechanism includes an inclined second base (82) fixedly connected to the support frame (1) and a horizontal driving cylinder (83) arranged above the second base (82) for driving the shearing mechanism (81) to move back and forth. The movable end of the horizontal driving cylinder (83) is also fixedly connected to the shearing mechanism (81) through two adjusting plates (84) with adjustable relative angles. There are several adjusting grooves on both adjusting plates (84), and an arc groove (85) is provided on at least one adjusting plate. The two adjusting plates (84) are fixed through a locking bolt; the shearing mechanism (81) includes a tool holder and a fixed blade and a shearing blade that are cooperatively arranged on the tool holder through a pin shaft. The rear end of the shearing blade is connected to the movable end of a shearing cylinder fixedly connected to the tool holder.

2. The injection molded part gate waste shearing production line according to claim 1, Characterized in that, Above the base (71) of the clamping device (7), a support shaft (73) perpendicular to the base (71) is rotatably provided through a bearing. The clamping cylinder (72) is fixedly arranged above the support shaft (73). Below the support shaft (73), there is also fixedly connected a connecting rod (74). On the base (71), there is also fixedly provided a first driving cylinder (75) whose movable end is pin-connected to the other end of the connecting rod (74). On the base (71), there is also fixedly provided a gate waste discharging guide groove (76) that slopes downward and faces the gate waste conveyor belt (3).

3. The injection molded part gate waste shearing production line according to claim 1, Characterized in that, The pressing manipulator (6) includes a lifting cylinder (61) fixed on the support base with its movable end facing upward and a rotary motor (62) arranged on the movable end of the lifting cylinder (61). A pressing block (63) capable of cooperating with the upper structure of the workpiece (9) is detachably arranged on the movable end of the rotary motor (62); a guiding chute for guiding the movement path of the pressing block (63) in a conforming manner is further arranged on the pressing manipulator (6), and a sliding rod extending into the guiding chute is fixedly arranged on the side surface of the pressing block (63).

4. The injection molded part gate waste shearing production line according to claim 1, characterized in that a support die membrane (51) adapted to the bottom structure of the workpiece (9) is detachably connected to the support base (5), and the workpiece (9) is supported by the support base (5) through the support die membrane (51).

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