Rapid extrusion equipment for BMC (bulk molding compound)
By designing the BMC clump molding material rapid extrusion equipment, and using auxiliary cutting components and auxiliary weighing components, the automatic cutting and weighing of clump molding material is achieved, solving the problems of uneven cutting weight and equipment blockage in the prior art, and improving production efficiency and equipment reliability.
Patent Information
- Application Number
- CN202421636148.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-07-11
AI Technical Summary
In the production process of clump molding materials, it is difficult for the prior art to achieve efficient cutting and weighing, resulting in uneven cutting weight and equipment blockage, and manual weighing is difficult to understand the actual weight in a timely manner and find equipment blockage.
A BMC mass molding material rapid extrusion equipment is designed, using auxiliary material cutting components and auxiliary weighing components. Through the cooperation of the conveyor belt and the pushing plate, automatic cutting and weighing is achieved, reducing manual intervention.
Automatic cutting and weighing of clumped molding materials is realized, production efficiency is improved, uneven cutting weight and equipment blockage is avoided, and the extrusion amount is promptly reflected, which is convenient for equipment adjustment.
Smart Images

Figure CN222886217U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bulk molding compound production, in particular to a rapid extrusion device for BMC bulk molding compound. Background Technique
[0002] Bulk molding compound is a thermosetting plastic, which is mixed with various inert fillers, fiber reinforcing materials, catalysts, stabilizers and pigments to form a sticky "putty-like" composite material for compression molding or injection molding;
[0003] Generally, during the production process of bulk molding compound, an extrusion device is required to stir and extrude the raw materials into a formed shape. Usually, after the bulk molding compound is extruded, a cutting mechanism is required to cut it. After the bulk molding compound is cut, it needs to be weighed and packaged manually. The route of the general cutting mechanism and the time interval of each cutting action are the same. When the extrusion amount of the extrusion device is small or the extrusion is uneven, it will cause the cutting weight of the bulk molding compound to be uneven and there may be blockages inside the device at this time. If the method of manual weighing at the back end is used, it is difficult to timely understand the actual weight of the bulk molding compound and it is impossible to timely detect blockages inside the device.
[0004] Therefore, we propose a rapid extrusion device for BMC bulk molding compound. Content of the Utility Model
[0005] The utility model mainly solves the technical problems existing in the above-mentioned prior art, and provides a rapid extrusion device for BMC bulk molding compound.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme. A rapid extrusion device for BMC bulk molding compound includes an extrusion device. A conveyor belt 1 is movably installed on one side of the extrusion device. A conveyor belt 2 is movably installed under the conveyor belt 1. A mounting frame is fixedly installed on one side of the conveyor belt 1. A pushing plate is movably installed on the mounting frame. An external connection frame is fixedly installed on one side of the extrusion device. An auxiliary cutting component is arranged on the external connection frame. A fixing frame is fixedly installed on the upper side of the conveyor belt 2. An auxiliary weighing component is arranged on the fixing frame;
[0007] The auxiliary weighing component includes a mounting plate, the mounting plate is fixedly installed on the fixing frame, a pressure sensor is fixedly installed on the mounting plate, and a loading plate is movably installed on the upper side of the mounting plate.
[0008] Preferably, the auxiliary cutting component includes a cutting knife, the cutting knife is movably installed on the external connection frame, and a supporting roller is rotatably installed on the external connection frame.
[0009] Preferably, the auxiliary material cutting assembly further includes a second driving gear rotatably mounted on the external frame. A first driving gear is rotatably mounted on the external frame. The first driving gear meshes with the second driving gear, and the first driving gear is fixedly connected to the supporting roller.
[0010] Preferably, the material loading plate is movably mounted on the fixed frame. Connecting seats are arranged on both sides of the material loading plate, and the material loading plate is rotatably mounted between the two connecting seats.
[0011] Preferably, the auxiliary weighing assembly further includes two third driving gears rotatably mounted inside the connecting seat, and the two third driving gears mesh with each other.
[0012] Preferably, the auxiliary weighing assembly further includes a mounting box fixedly mounted on the fixed frame. A winding roller is rotatably mounted inside the mounting box. A pulling rope is arranged inside the mounting box, and two fixed pulleys are rotatably mounted inside the mounting box.
[0013] Preferably, the connecting seat is slidably connected to the mounting box. The pulling rope is wound around the winding roller. One end of the pulling rope is fixedly connected to the connecting seat, and the pulling rope is movably connected to the two fixed pulleys.
[0014] The utility model provides a BMC bulk molding compound rapid extrusion device. Compared with the prior art, it has the following improvements and advantages: By providing an auxiliary weighing assembly, the cut bulk molding compound is pushed by the pushing plate onto the material loading plate. The winding roller is controlled to rotate to loosen the pulling rope. At this time, the material loading plate slides downward and contacts the pressure sensor. The pressure data reflected by the pressure sensor can reflect the weight of the cut bulk molding compound to achieve the weighing operation. After weighing, the winding roller is controlled to rotate back to wind up the pulling rope to drive the connecting seat to move back to its original position. Synchronously, the material loading plate is controlled to rotate to a downward inclined state. At this time, the weighed bulk molding compound can slide down to the second conveyor belt and be conveyed to the packaging area for packaging. The strip-shaped bulk molding compound does not need to be weighed manually, and during the processing, the extrusion amount of the plastic can be reflected according to the feedback of the weighed data of the cut. When the weight data of the bulk molding compound is too low, it means that the extrusion amount of the plastic is too low, and at this time, the equipment needs to be adjusted. Description of the Drawings
[0015] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings described below are only exemplary, and for those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained based on the provided drawings.
[0016] Figure 1Schematic diagram of the structure of a rapid extrusion device for BMC bulk molding compound according to the structure of the present utility model;
[0017] Figure 2 Schematic diagram of the structure of an auxiliary cutting component in a rapid extrusion device for BMC bulk molding compound according to the structure of the present utility model;
[0018] Figure 3 Schematic diagram of the structure of an auxiliary weighing component in a rapid extrusion device for BMC bulk molding compound according to the structure of the present utility model;
[0019] Figure 4 Schematic diagram of the internal structure of a connecting seat in a rapid extrusion device for BMC bulk molding compound according to the structure of the present utility model;
[0020] Figure 5 Schematic diagram of the internal structure of an installation box in a rapid extrusion device for BMC bulk molding compound according to the structure of the present utility model.
[0021] Legend description:
[0022] 1. Extrusion device; 2. First conveyor belt; 3. Second conveyor belt; 4. Mounting frame; 5. Pushing plate; 6. External frame; 7. Fixed frame; 8. Cutting knife; 9. Supporting roller; 10. First driving gear; 11. Second driving gear; 12. Installation box; 13. Connecting seat; 14. Material loading plate; 15. Mounting plate; 16. Pressure sensor; 17. Third driving gear; 18. Winding roller; 19. Fixed pulley; 20. Pulling rope. Specific implementation manner
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0024] A rapid extrusion device for BMC bulk molding compound, as Figure 1 - Figure 5As shown in the figure, it includes an extrusion device 1. On one side of the extrusion device 1, a first conveyor belt 2 is movably installed. On the lower side of the first conveyor belt 2, a second conveyor belt 3 is movably installed. After the strip-shaped and columnar bulk molding compound is extruded, it can be conveyed through the first conveyor belt 2 and the second conveyor belt 3. On one side of the first conveyor belt 2, a mounting frame 4 is fixedly installed. On the mounting frame 4, a pusher plate 5 is movably installed. The pusher plate 5 is driven by an electric cylinder, and the electric cylinder is electrically connected to an external controller. The pusher plate 5 can push the strip-shaped bulk molding compound conveyed onto the first conveyor belt 2 onto the second conveyor belt 3. On one side of the extrusion device 1, an external connection frame 6 is fixedly installed. An auxiliary cutting component is arranged on the external connection frame 6. The auxiliary cutting component can cut the extruded strip-shaped bulk molding compound. On the upper side of the second conveyor belt 3, a fixed frame 7 is fixedly installed. An auxiliary weighing component is arranged on the fixed frame 7. The auxiliary weighing component can weigh the cut bulk molding compound, eliminating the need for manual weighing later and improving efficiency. By setting an auxiliary cutting component, after the bulk molding compound is extruded by the extrusion device 1, the auxiliary cutting component can cut the bulk molding compound. At the same time, it can support the bulk molding compound during the discharging process to prevent it from being segmented before being cut. At the same time, an auxiliary weighing component is set. The auxiliary weighing component can automatically weigh the segmented bulk molding compound, eliminating the need for manual weighing later and improving the operation efficiency.
[0025] Furthermore, the auxiliary cutting component includes a cutting knife 8. The cutting knife 8 is movably installed on the external connection frame 6. The cutting knife 8 is driven by an electric cylinder, and the electric cylinder is electrically connected to an external controller. A supporting roller 9 is rotatably installed on the external connection frame 6. The supporting roller 9 can support the extruded strip-shaped bulk molding compound to prevent the bulk molding compound from being segmented before being cut. A second driving gear 11 is rotatably installed on the external connection frame 6. The second driving gear 11 is driven by a servo motor, and the servo motor is electrically connected to an external controller. A first driving gear 10 is rotatably installed on the external connection frame 6. The first driving gear 10 meshes with the second driving gear 11. The first driving gear 10 is fixedly connected to the supporting roller 9. When the second driving gear 11 rotates one full circle, the first driving gear 10 rotates half a circle. By setting an auxiliary cutting component, after the bulk molding compound is extruded by the extrusion device 1, it passes through the inside of the external connection frame 6. By controlling the intermittent downward movement of the cutting knife 8, the bulk molding compound can be cut. When the bulk molding compound passes through the inside of the external connection frame 6, control the second driving gear 11 to rotate and mesh with the first driving gear 10 to drive the supporting roller 9 to rotate. While rotating, the supporting roller 9 can contact the strip-shaped bulk molding compound and support it. While the strip-shaped plastic is being conveyed forward by the first conveyor belt 2, the supporting roller 9 can support and roll it to assist the output of the bulk molding compound and prevent it from being segmented before being cut.
[0026] Further, the auxiliary weighing assembly includes a mounting plate 15 fixedly mounted on the fixing frame 7. A pressure sensor 16 is fixedly mounted on the mounting plate 15 and electrically connected to an external controller. The pressure sensor 16 can transmit the weighed data to the control system so that the subsequent staff can mark the weight data when packaging the bulk molding compound. A loading plate 14 is movably mounted on the fixing frame 7. Connecting seats 13 are arranged on both sides of the loading plate 14. The loading plate 14 is rotatably mounted between the two connecting seats 13. Two driving gears III 17 are rotatably mounted inside the connecting seat 13. One of the driving gears III 17 is driven by a servo motor, and the other driving gear III 17 is fixedly connected to the loading plate 14. The two driving gears III 17 mesh with each other. An installation box 12 is fixedly mounted on the fixing frame 7. The connecting seat 13 is slidably connected to the installation box 12. A winding roller 18 is rotatably mounted inside the installation box 12. The winding roller 18 is driven by a servo motor, and the servo motor is electrically connected to an external controller. A pull rope 20 is arranged inside the installation box 12. The pull rope 20 is wound around the winding roller 18. One end of the pull rope 20 is fixedly connected to the connecting seat 13. Two fixed pulleys 19 are rotatably mounted inside the installation box 12. The pull rope 20 is movably connected to the two fixed pulleys 19; by providing the auxiliary weighing assembly, the cut bulk molding compound is pushed onto the loading plate 14 by the pusher plate 5. The winding roller 18 is controlled to rotate to relax the pull rope 20. At this time, the loading plate 14 slides downward and contacts the pressure sensor 16. The pressure data reflected by the pressure sensor 16 can reflect the weight of the cut bulk molding compound to achieve the weighing operation. After weighing, the winding roller 18 is controlled to rotate back to wind the pull rope 20 to drive the connecting seat 13 to move back to its original position. Synchronously, the driving gear III 17 is controlled to rotate and mesh with the driving gear III 17 on the other side to drive the loading plate 14 to rotate to a downward inclined state. At this time, the weighed bulk molding compound can slide down to the conveyor belt II 3 and be conveyed to the packaging area for packaging. The strip-shaped bulk molding compound does not need to be weighed manually, and during the processing, the extrusion amount of the plastic can be reflected according to the feedback of the cut weighing data. When the weight data of the bulk molding compound is too low, it means that the extrusion amount of the plastic is too low. At this time, the equipment needs to be adjusted.
[0027] Working principle of the utility model: After the massed mold material is extruded by the extrusion device 1, it passes through the inside of the external frame 6. By controlling the intermittent downward movement of the cutting knife 8, the massed mold plastic can be cut. While the massed mold plastic passes through the inside of the external frame 6, control the driving gear two 11 to rotate and mesh with the driving gear one 10 to drive the supporting roller 9 to rotate. While the supporting roller 9 is rotating, it can contact the strip-shaped massed mold plastic and support it. While the strip-shaped plastic is conveyed forward by the conveyor belt one 2, the supporting roller 9 can support and roll it to assist the output of the massed mold plastic. The cut massed mold plastic is pushed onto the loading plate 14 by the pushing plate 5. Control the winding roller 18 to rotate to relax the pulling rope 20. At this time, the loading plate 14 slides downward and contacts the pressure sensor 16. The pressure data reflected by the pressure sensor 16 can reflect the weight of the cut massed mold plastic to achieve the weighing operation. After weighing, control the winding roller 18 to rotate back to wind the pulling rope 20 to drive the connecting seat 13 to move back to its original position. Synchronously, control the driving gear three 17 to rotate and mesh with the driving gear three 17 on the other side to drive the loading plate 14 to rotate to a downward inclined state. At this time, the weighed massed mold plastic can slide down to the conveyor belt two 3 and be conveyed to the packaging area for packaging. The strip-shaped massed mold plastic does not need to be manually weighed, and during the processing, the extrusion amount of the plastic can be reflected according to the feedback of the cut weighing data.
[0028] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection claimed by the utility model is defined by the appended claims and their equivalents.
Claims
1. A BMC bulk molding compound rapid extrusion device, comprising an extrusion device (1), wherein a conveyor belt 1 (2) is movably mounted on one side of the extrusion device (1), and a conveyor belt 2 (3) is movably mounted on the lower side of the conveyor belt 1 (2), characterized in that: A mounting frame (4) is fixedly mounted on one side of the conveyor belt 1 (2), a push plate (5) is movably mounted on the mounting frame (4), an external frame (6) is fixedly mounted on one side of the extrusion device (1), an auxiliary cutting assembly is arranged on the external frame (6), a fixed frame (7) is fixedly mounted on the upper side of the conveyor belt 2 (3), an auxiliary weighing assembly is arranged on the fixed frame (7); The auxiliary weighing assembly comprises a mounting plate (15), the mounting plate (15) being fixedly mounted on a fixing frame (7), a pressure sensor (16) being fixedly mounted on the mounting plate (15), and a material loading plate (14) being movably mounted on the upper side of the mounting plate (15).
2. The BMC bulk molding compound rapid extrusion equipment according to claim 1, characterized in that: The auxiliary cutting assembly comprises a cutting knife (8), the cutting knife (8) being movably mounted on an external frame (6), and a supporting roller (9) being rotatably mounted on the external frame (6).
3. The BMC bulk molding compound rapid extrusion equipment according to claim 2, characterized in that: The auxiliary cutting assembly also includes a second driving gear (11), which is rotatably mounted on an external frame (6), on which a first driving gear (10) is rotatably mounted, the first driving gear (10) and the second driving gear (11) being meshed with each other, and the first driving gear (10) is fixedly connected to the supporting roller (9).
4. The BMC bulk molding compound rapid extrusion equipment according to claim 1, characterized in that: The material carrying plate (14) is movably mounted on the fixing frame (7), and connecting seats (13) are provided on both sides of the material carrying plate (14). The material carrying plate (14) is rotatably mounted between the two connecting seats (13).
5. The BMC bulk molding compound rapid extrusion equipment according to claim 4, characterized in that: The auxiliary weighing assembly further comprises a driving gear three (17), wherein two driving gears three (17) are rotatably mounted inside the connecting seat (13), and the two driving gears three (17) are meshed with each other.
6. The BMC bulk molding compound rapid extrusion equipment according to claim 5, characterized in that: The auxiliary weighing assembly also includes an installation box (12), the installation box (12) is fixedly mounted on the fixed frame (7), a winding roller (18) is rotatably mounted inside the installation box (12), a pull rope (20) is arranged inside the installation box (12), and two fixed pulleys (19) are rotatably mounted inside the installation box (12).
7. The BMC bulk molding compound rapid extrusion equipment according to claim 6, characterized in that: The connecting seat (13) is slidably connected to the installation box (12), the pull rope (20) is wound on the winding roller (18), one end of the pull rope (20) is fixedly connected to the connecting seat (13), and the pull rope (20) is movably connected to the two fixed pulleys (19).