Drying and leveling integrated device for gray fabric processing
By designing an integrated drying and leveling device for grey fabric processing, the spring-extended press roller and fan-matched flattening roller are used to solve the problem of unclean removal of moisture inside grey fabric and the impact of surface wrinkles, and the effect of efficient drying and leveling is achieved.
Patent Information
- Application Number
- CN202421838988.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The internal moisture removal of grey fabrics is not clean during processing, resulting in a long drying time and surface wrinkles affect the leveling effect.
A integrated drying and leveling device for grey fabric processing is designed, and the pressure roller is stretched with spring to bond to the conveying roller, remove moisture in the grey fabric, and dry and level the process simultaneously through a fan and a flattening roller.
Improve the drying efficiency of grey cloth, remove surface wrinkles, improve the leveling effect, and shorten the drying time.
Smart Images

Figure CN222887484U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of greige cloth processing, in particular to an integrated drying and leveling device for greige cloth processing. Background Technique
[0002] Greige cloth is a kind of cloth made of fibers, mainly divided into raw greige and finished greige. Raw greige refers to the greige cloth that has not been processed, bleached and dyed, and finished greige refers to the greige cloth that has been processed, bleached and dyed. When greige cloth leaves the factory, it needs to be dried and leveled through a series of processing. However, when processing greige cloth, the moisture contained in it cannot be removed completely, resulting in a longer subsequent drying time. At the same time, the wrinkles on the surface of the greige cloth will also produce deeper marks during subsequent drying, thus affecting the leveling effect of the greige cloth. Therefore, we propose an integrated drying and leveling device for greige cloth processing. Content of the Utility Model
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide an integrated drying and leveling device for greige cloth processing. The spring is used to stretch to make the pressure roller fit with the conveying roller, so as to remove the moisture contained in the greige cloth, which can improve the subsequent drying efficiency. The fan and the flattening roller can remove and flatten the wrinkles on the surface of the greige cloth, so that the leveling treatment can be carried out while drying the greige cloth, and the problems in the background technique can be effectively solved.
[0004] To achieve the above purpose, the utility model provides the following technical scheme: an integrated drying and leveling device for greige cloth processing, including a chassis and heating pipes;
[0005] Chassis: Moving wheels are fixed at the four corners of the bottom surface. A drying box is fixed on the top surface of the chassis. Guide cloth rollers are evenly and rotatably connected inside the drying box. There are two heating pipes, which are respectively fixed on the upper and lower side surfaces inside the drying box. Two front and rear corresponding connecting plates are fixed on the left side surface of the drying box. A flattening roller is rotatably connected inside the two connecting plates. A water removal unit is arranged on the top surface of the chassis.
[0006] Wherein, a controller is further included. The controller is arranged on the front side of the top surface of the chassis. The input end of the heating pipe is electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of an external power supply.
[0007] The arranged flattening roller can remove the wrinkles on the surface of the greige cloth. Starting the heating pipe can dry the greige cloth inside the drying box, and cooperating with the guide cloth rollers can level the greige cloth.
[0008] Further, the water removal unit includes a fixed housing, a top plate, a spring, an adjustment seat, a pressure roller, and a conveying roller. The fixed housing is fixed to the left side of the top surface of the chassis. A conveying roller is rotatably connected inside the fixed housing. Both sides of the top surface of the fixed housing are fixed with top plates. Springs are fixed to the bottom surfaces of the top plates. The bottom ends of the springs are provided with adjustment seats. The inner side surface of the adjustment seat is rotatably connected to the end of the pressure roller. The extension of the spring causes the pressure roller to fit against the conveying roller, thereby pressing out the water contained in the blank fabric, which can improve the efficiency of subsequent drying.
[0009] Further, the water removal unit further includes a limiting rod and a drainage hole. The limiting rod is fixed to the top surface of the adjustment seat. The limiting rod is slidably connected to the limiting hole on the surface of the top plate. The drainage hole is opened on the bottom surface inside the fixed housing. The sliding of the limiting rod in the limiting hole increases the stability of the adjustment of the pressure roller. At the same time, the drainage hole facilitates the discharge of the pressed liquid.
[0010] Further, it further includes a fan frame, a baffle rod, and a fan. The fan frames are evenly distributed on the left side surface of the drying box. A fan is installed inside the fan frame. Baffle rods are rotatably connected to both ends of the left side surface of the fan frame. The input end of the fan is electrically connected to the output end of the controller. The fan inside the fan frame blows air towards the blank fabric, thereby removing the wrinkles on the surface of the blank fabric.
[0011] Further, it further includes a placement rack and an industrial camera. The placement rack is fixed to the right side surface of the drying box. An industrial camera is placed inside the placement rack. The input end of the industrial camera is electrically connected to the output end of the controller. The industrial camera inside the placement rack can detect the processed blank fabric, thereby reminding the operator to adjust when the leveling effect of the blank fabric is not good.
[0012] Further, it further includes a temperature sensor. The temperature sensor is fixed to the top surface of the drying box. The output end of the temperature sensor is electrically connected to the input end of the controller. The temperature sensor can detect the temperature inside the drying box, thereby facilitating the operator to adjust the temperature.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: The drying and leveling integrated device for processing blank fabrics has the following advantages:
[0014] 1. The fan inside the fan frame blows air towards the blank fabric, and in cooperation with the rotating flattening roller, the wrinkles on the surface of the blank fabric can be removed. The subsequent fabric guiding roller can level the blank fabric.
[0015] 2. The extension of the spring causes the pressure roller to fit against the conveying roller, thereby pressing out the water contained in the blank fabric. Starting the heating tube can dry the blank fabric inside the drying box, which can improve the drying efficiency of the blank fabric.
[0016] 3. The industrial camera inside the placement rack can detect the processed blank fabric, so as to remind the personnel to adjust when the leveling effect of the blank fabric is not good. The temperature sensor can detect the temperature inside the drying oven, so as to facilitate the personnel to adjust the temperature. Description of the Drawings
[0017] Figure 1 It is a schematic structural diagram of the present utility model;
[0018] Figure 2 It is a schematic structural diagram of the inside of the drying oven of the present utility model;
[0019] Figure 3 It is a schematic diagram of the partial enlarged structure at position A of the present utility model.
[0020] In the figure: 1 bottom frame, 2 water removal unit, 21 fixed shell, 22 top plate, 23 spring, 24 adjustment seat, 25 pressure roller, 26 conveying roller, 27 limiting rod, 28 drain hole, 3 moving wheel, 4 drying oven, 5 cloth guiding roller, 6 heating tube, 7 connecting plate, 8 flattening roller, 9 fan frame, 10 baffle rod, 11 fan, 12 placement rack, 13 industrial camera, 14 temperature sensor, 15 controller. Specific Embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figures 1-3 , this embodiment provides a technical solution: a drying and leveling integrated device for processing blank fabric, including a bottom frame 1 and a heating tube 6;
[0023] Base frame 1: Movable wheels 3 are fixed at the four corners of the bottom surface. A drying box 4 is fixed on the top surface of the base frame 1. Guide cloth rollers 5 are evenly and rotatably connected inside the drying box 4. There are two heating tubes 6 which are respectively fixed on the upper and lower side surfaces inside the drying box 4. Two connecting plates 7 corresponding to the front and back are fixed on the left side surface of the drying box 4. A flattening roller 8 is rotatably connected inside the two connecting plates 7. A water removal unit 2 is provided on the top surface of the base frame 1. The water removal unit 2 includes a fixed shell 21, a top plate 22, a spring 23, an adjusting seat 24, a pressure roller 25 and a conveying roller 26. The fixed shell 21 is fixed on the left side of the top surface of the base frame 1. A conveying roller 26 is rotatably connected inside the fixed shell 21. Both sides of the top surface of the fixed shell 21 are fixed with top plates 22. A spring 23 is fixed on the bottom surface of the top plate 22. The bottom end of the spring 23 is provided with an adjusting seat 24. The inner side surface of the adjusting seat 24 is rotatably connected to the end of the pressure roller 25. When the spring 23 extends, the pressure roller 25 is in contact with the conveying roller 26, so as to press out the water contained in the blank fabric, which can improve the efficiency of subsequent drying. The water removal unit 2 also includes a limiting rod 27 and a drainage hole 28. The limiting rod 27 is fixed on the top surface of the adjusting seat 24. The limiting rod 27 is slidably connected to the limiting hole on the surface of the top plate 22. The drainage hole 28 is opened on the bottom surface inside the fixed shell 21. The limiting rod 27 slides in the limiting hole to increase the stability of the adjustment of the pressure roller 25. At the same time, the drainage hole 28 facilitates the discharge of the pressed liquid;
[0024] Among them, a controller 15 is also included. The controller 15 is arranged on the front side of the top surface of the base frame 1. The input end of the heating tube 6 is electrically connected to the output end of the controller 15. The input end of the controller 15 is electrically connected to the output end of an external power supply. The provided flattening roller 8 can remove the wrinkles on the surface of the blank fabric. Starting the heating tube 6 can dry the blank fabric inside the drying box 4, and cooperating with the guide cloth roller 5 can level the blank fabric. A blower frame 9, a retaining rod 10 and a blower 11 are also included. The blower frames 9 are evenly distributed on the left side surface of the drying box 4. A blower 11 is installed inside the blower frame 9. Both ends of the left side surface of the blower frame 9 are rotatably connected with retaining rods 10. The input end of the blower 11 is electrically connected to the output end of the controller 15. The blower 11 inside the blower frame 9 blows air towards the blank fabric, so as to remove the wrinkles on the surface of the blank fabric. A placement rack 12 and an industrial camera 13 are also included. The placement rack 12 is fixed on the right side surface of the drying box 4. An industrial camera 13 is placed inside the placement rack 12. The input end of the industrial camera 13 is electrically connected to the output end of the controller 15. The industrial camera 13 inside the placement rack 12 can detect the processed blank fabric, so as to remind the personnel to adjust when the leveling effect of the blank fabric is not good. A temperature sensor 14 is also included. The temperature sensor 14 is fixed on the top surface of the drying box 4. The output end of the temperature sensor 14 is electrically connected to the input end of the controller 15. The temperature sensor 14 can detect the temperature inside the drying box 4, so as to facilitate the personnel to adjust the temperature.
[0025] The working principle of an integrated drying and leveling device for grey fabric processing provided by the present utility model is as follows: First, the grey fabric passes over the top surface of the conveying roller 26. The spring 23 extends to make the pressing roller 25 fit with the conveying roller 26. The limiting rod 27 slides in the limiting hole to increase the stability of the adjustment of the pressing roller 25, thereby squeezing out the moisture contained in the grey fabric, which can improve the efficiency of subsequent drying. At the same time, the drain hole 28 facilitates the discharge of the squeezed liquid. The grey fabric after water removal passes through the flattening roller 8, and the fan 11 inside the fan frame 9 blows air towards the grey fabric to remove the wrinkles on the surface of the grey fabric. Starting the heating tube 6 can dry the grey fabric inside the drying box 4, and cooperating with the fabric guiding roller 5 can level the grey fabric. The industrial camera 13 inside the placement rack 12 can detect the processed grey fabric, so as to remind the operator to adjust when the leveling effect of the grey fabric is not good. The set temperature sensor 14 can detect the temperature inside the drying box 4, which is convenient for the operator to adjust the temperature.
[0026] It should be noted that in the above embodiments, the controller 15 disclosed is of model S7-200. The heating tube 6 can be freely configured according to the actual application scenario. It is recommended to select a heating tube of model DN4050. The industrial camera 13 can select an industrial camera of model GX2500-C, and the temperature sensor 14 can select a temperature sensor of model AS5600. The controller 15 controls the heating tube 6, the fan 11, the industrial camera 13, and the temperature sensor 14 to work by using the methods commonly used in the prior art.
[0027] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied to other related technical fields, shall be equally included in the patent protection scope of the present utility model.
Claims
1. A drying and leveling integrated device for grey cloth processing, characterized in that: It comprises a base frame (1) and a heating tube (6); Base frame (1): moving wheels (3) are fixed at the four corners of the bottom surface, a drying box (4) is fixed on the top surface of the base frame (1), a cloth guide roller (5) is evenly connected to the inside of the drying box (4), two heating pipes (6) are respectively fixed to the upper and lower side surfaces inside the drying box (4), two front and rear corresponding connecting plates (7) are fixed on the left side of the drying box (4), flattening rollers (8) are rotatably connected inside the two connecting plates (7), and a dewatering unit (2) is provided on the top surface of the base frame (1); It also includes a controller (15), which is arranged on the front side of the top surface of the base frame (1), the input end of the heating tube (6) is electrically connected to the output end of the controller (15), and the input end of the controller (15) is electrically connected to the output end of an external power supply.
2. The integrated drying and leveling device for grey cloth processing according to claim 1, characterized in that: The dewatering unit (2) comprises a fixed shell (21), a top plate (22), a spring (23), an adjustment seat (24), a pressure roller (25) and a conveying roller (26); the fixed shell (21) is fixed to the left side of the top surface of the base frame (1); the interior of the fixed shell (21) is rotatably connected to the conveying roller (26); the top plate (22) is fixed to both sides of the top surface of the fixed shell (21); the bottom surface of the top plate (22) is fixed to the spring (23); the bottom end of the spring (23) is installed with the adjustment seat (24); the inner side surface of the adjustment seat (24) is rotatably connected to the end of the pressure roller (25).
3. The integrated drying and leveling device for grey cloth processing according to claim 1, characterized in that: The dewatering unit (2) further comprises a limiting rod (27) and a drainage hole (28); the limiting rod (27) is fixed on the top surface of the adjustment seat (24); the limiting rod (27) is slidably connected to the limiting hole on the surface of the top plate (22); and the drainage hole (28) is provided on the bottom surface inside the fixed shell (21).
4. The integrated drying and leveling device for grey cloth processing according to claim 1, characterized in that: The drying box (4) further comprises a fan frame (9), a shift lever (10) and a fan (11); the fan frame (9) is evenly distributed on the left side of the drying box (4); the fan (11) is installed inside the fan frame (9); both ends of the left side of the fan frame (9) are rotatably connected to the shift lever (10); and the input end of the fan (11) is electrically connected to the output end of the controller (15).
5. The integrated drying and leveling device for grey cloth processing according to claim 1, characterized in that: It also includes a placement rack (12) and an industrial camera (13), wherein the placement rack (12) is fixed on the right side of the drying box (4), the industrial camera (13) is placed inside the placement rack (12), and the input end of the industrial camera (13) is electrically connected to the output end of the controller (15).
6. The integrated drying and leveling device for grey cloth processing according to claim 1, characterized in that: It also includes a temperature sensor (14), which is fixed on the top surface of the drying box (4), and the output end of the temperature sensor (14) is electrically connected to the input end of the controller (15).