Quick cooling vacuum tube furnace
By designing fast cooling components in a vacuum tube furnace, including cooling fans and electric push rods, the problem of slow cooling of the furnace tube after heating of the vacuum tube furnace is solved, and the rapid cooling of the furnace tube and material removal efficiency are improved.
Patent Information
- Application Number
- CN202421927436.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-08-09
AI Technical Summary
After heating, the temperature of the furnace tube is higher and the cooling rate is slower, resulting in low material removal efficiency and reduced working efficiency.
A fast cooling vacuum tube furnace including a tube furnace and a cooling assembly is designed. The cooling assembly includes a cooling fan, electric push rod, connector, slide rail and slider. Through the use of these components, rapid cooling of the furnace and furnace tube is achieved.
Through the use of rapid cooling components, the cooling efficiency of the furnace tube is significantly improved, and the time from the furnace temperature to the safe operating temperature is shortened, thereby improving the material removal efficiency and improving working efficiency.
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Figure CN222887505U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of vacuum tube furnaces, and particularly relates to a vacuum tube furnace with rapid cooling. Background Technique
[0002] A vacuum tube furnace is a device that uses a vacuum environment for heating and processing, and is widely used in laboratories, industrial and mining enterprises, research institutions and other places. It is mainly used for elemental analysis and determination, quenching, annealing, tempering of general small steel parts, and heating treatment of new materials such as electronic ceramics.
[0003] When using a vacuum tube furnace to heat-treat materials, the temperature of the furnace tube and the furnace chamber is extremely high during the heating process. Rapidly taking out the materials may cause burns to the operators. Therefore, it is necessary to wait for the furnace temperature to drop to within the safe operating temperature range before performing the taking-out operation. The problems existing in the above technology are: the temperature of the heated furnace tube is relatively high, and the cooling speed is slow, and the materials cannot be taken out quickly, reducing the work efficiency. Content of the Utility Model
[0004] Aiming at the problems existing in the prior art, the utility model provides a vacuum tube furnace with rapid cooling that can overcome or at least partially solve the above problems.
[0005] The utility model is realized as follows. A vacuum tube furnace with rapid cooling includes a tube furnace and a cooling component. The tube furnace includes a base, a box body, a door panel, two furnace chambers and a furnace tube. The bottom of the box body is fixedly connected to the top of the base. The door panel is installed on the front side of the box body. The two furnace chambers are respectively located on the left and right sides inside the box body. The surface of the furnace tube is movably connected to the inside of the two furnace chambers. The cooling component includes a cooling fan, two electric push rods, two connecting pieces, two slide rails and four sliders. The left and right sides of the cooling fan are respectively fixedly connected to the left and right sides inside the base. The tops of the two electric push rods are respectively fixedly connected to the front and rear sides of the top inside the base. The relative ends of the two connecting pieces are fixedly connected to the output ends of the two electric push rods. The bottoms of the two slide rails are respectively fixedly connected to the front and rear sides of the top of the base. The inside of the four sliders is slidably connected to the surface of the two slide rails. The top of the front connecting piece is fixedly connected to the left side of the bottom of the left furnace chamber. The top of the rear connecting piece is fixedly connected to the front side of the bottom of the right furnace chamber. The tops of the four sliders are fixedly connected to the bottoms of the two furnace chambers;
[0006] The tube furnace is used to heat materials;
[0007] The cooling component is used to cool the two furnace chambers and the furnace tube.
[0008] In order to keep the furnace tube stable, preferably, an installation ring is movably connected to the front side inside the box body, a fixing ring is fixedly connected to the surface of the furnace tube, the inside of the fixing ring and the inside of the installation ring are fixedly connected by bolts, a plurality of limiting rods are fixedly connected to the rear side of the surface of the furnace tube, a rotating assembly is arranged at the rear side of the top of the base, and a sealing assembly is arranged at the front side of the furnace tube. By the combined use of the installation ring and the fixing ring, the front side of the furnace tube is supported, and the rear side of the furnace tube is supported by the rotating assembly, thereby preventing the furnace tube from tilting.
[0009] In order to improve the cooling efficiency of the furnace tube, preferably, the rotating assembly includes a support frame, two support rings, a driving motor and a driving ring. The bottom of the support frame is fixedly connected to the rear side of the top of the base. The bottoms of the two support rings are both fixedly connected to the top of the support frame. The bottom of the driving motor is fixedly connected to the rear side of the top of the support frame. One side of the driving ring close to the two support rings is movably connected to the inside of the two support rings. The inside of the driving ring is slidably connected to the surfaces of the plurality of limiting rods. The surface of the output end of the driving motor is meshed with the surface of the driving ring. By starting the driving motor, the output end of the driving motor drives the driving ring to rotate. During the rotation of the driving ring, the furnace tube is driven to rotate through the plurality of limiting rods, so that different positions on the surface of the furnace tube can be in contact with the air discharged by the cooling fan, thereby improving the cooling efficiency of the furnace tube.
[0010] In order to facilitate the sealing treatment of the front side of the furnace tube, preferably, the sealing assembly includes a connecting ring, a sealing plate and a plurality of inserting rods. The inside of the connecting ring is fixedly connected to the front side of the surface of the furnace tube. The rear side of the sealing plate is movably connected to the front side of the furnace tube. The surfaces of the plurality of inserting rods are movably connected to the inside of the sealing plate. One side of the plurality of inserting rods close to the connecting ring is movably connected to the inside of the connecting ring. By inserting the plurality of inserting rods into the inside of the connecting ring, the movement of the sealing plate is restricted, and the rear side of the sealing plate is kept in close contact with the front side of the furnace tube, thereby preventing the material from moving out of the inside of the furnace tube.
[0011] In order to keep the plurality of inserting rods stable, preferably, a rotating disk is movably connected to the rear side inside the sealing plate. The surfaces of the plurality of inserting rods are slidably connected to the inside of the rotating disk. A return torsion spring is fixedly connected to the front side of the rotating disk. The front side of the return torsion spring is fixedly connected to the front side inside the sealing plate. A rotating rod is fixedly connected to the front side of the rotating disk. The surface of the rotating rod is movably connected to the front side inside the sealing plate. By the return torsion spring, the rotating disk is kept stable. By the rotating disk pressing the plurality of inserting rods, the movement of the plurality of inserting rods is restricted, thereby keeping the plurality of inserting rods stable.
[0012] To prevent multiple insertion rods from tilting and disengaging from the connecting ring, preferably, a limiting plate is fixedly connected to the front side inside the sealing plate. The rear side of the limiting plate is movably connected to the surface of the rotating disk. A plurality of sliding rods are fixedly connected inside the limiting plate, and the surfaces of the plurality of sliding rods are all slidably connected to the inside of the plurality of insertion rods. The movement directions of the plurality of insertion rods are restricted by the plurality of sliding rods, thereby preventing the plurality of insertion rods from tilting.
[0013] To facilitate the alignment of the plurality of insertion rods with the connecting ring, preferably, a plurality of positioning rods are fixedly connected to the rear side of the sealing plate, and the surfaces of the plurality of positioning rods are all slidably connected to the inside of the furnace tube. The position of the sealing plate is restricted by the plurality of positioning rods to prevent the sealing plate from shifting, thereby aligning the plurality of insertion rods with the connecting ring.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] The present utility model is provided with structural components such as a tube furnace, a base, a box body, a door panel, a furnace chamber, a furnace tube, and a cooling component. The material is heated by the tube furnace, the furnace chamber and the furnace tube are cooled by the cooling component, the cooling efficiency of the furnace tube is improved by the rotating component, the front side of the furnace tube is sealed by the sealing component, and the insertion rod is kept stable by the cooperation of the rotating disk and the return torsion spring, achieving the effect of cooling the furnace tube and facilitating the rapid removal of the material. Description of the Drawings
[0016] Figure 1 is a three-dimensional structural schematic diagram provided by an embodiment of the present utility model;
[0017] Figure 2 is a three-dimensional structural schematic diagram inside the base provided by an embodiment of the present utility model;
[0018] Figure 3 is a three-dimensional structural schematic diagram of the cooling component provided by an embodiment of the present utility model;
[0019] Figure 4 is a three-dimensional structural schematic diagram of the furnace tube provided by an embodiment of the present utility model;
[0020] Figure 5 is provided by an embodiment of the present utility model Figure 4 The three-dimensional structural schematic diagram at A in.
[0021] In the figure: 1. Tube furnace; 101. Base; 102. Box body; 103. Door panel; 104. Furnace chamber; 105. Furnace tube; 2. Cooling component; 201. Cooling fan; 202. Electric push rod; 203. Connecting piece; 204. Slide rail; 205. Slide block; 3. Mounting ring; 4. Fixed ring; 5. Limit rod; 6. Rotating component; 601. Support frame; 602. Support ring; 603. Driving motor; 604. Driving ring; 7. Sealing component; 701. Connecting ring; 702. Sealing plate; 703. Insert rod; 8. Rotating disk; 9. Reset torsion spring; 10. Rotating rod; 11. Limit plate; 12. Slide bar; 13. Positioning rod. Detailed implementation mode
[0022] In order to further understand the invention content, characteristics and effects of the present invention, the following embodiments are cited and described in detail in conjunction with the accompanying drawings as follows.
[0023] The structure of the present invention will be described in detail below in conjunction with the accompanying drawings.
[0024] As Figures 1 to 5 shown, a rapid cooling vacuum tube furnace provided by an embodiment of the present invention includes a tube furnace 1 and a cooling component 2. The tube furnace 1 includes a base 101, a box body 102, a door panel 103, two furnace chambers 104 and furnace tubes 105. The bottom of the box body 102 is fixedly connected to the top of the base 101. The door panel 103 is installed on the front side of the box body 102. The two furnace chambers 104 are respectively located on the left and right sides inside the box body 102. The surfaces of the furnace tubes 105 are movably connected to the interiors of the two furnace chambers 104. The cooling component 2 includes a cooling fan 201, two electric push rods 202, two connecting pieces 203, two slide rails 204 and four slide blocks 205. The left and right sides of the cooling fan 201 are respectively fixedly connected to the left and right sides inside the base 101. The tops of the two electric push rods 202 are respectively fixedly connected to the front and rear sides of the top inside the base 101.
[0025] The opposite ends of the two connecting pieces 203 are respectively fixedly connected to the output ends of the two electric push rods 202. The bottoms of the two slide rails 204 are respectively fixedly connected to the front and rear sides of the top of the base 101. The interiors of the four slide blocks 205 are all slidably connected to the surfaces of the two slide rails 204. The top of the front connecting piece 203 is fixedly connected to the left side of the bottom of the left furnace chamber 104. The top of the rear connecting piece 203 is fixedly connected to the front side of the bottom of the right furnace chamber 104. The tops of the four slide blocks 205 are all fixedly connected to the bottoms of the two furnace chambers 104; the tube furnace 1 is used for heating materials; the cooling component 2 is used for cooling the two furnace chambers 104 and the furnace tubes 105.
[0026] In order to keep the furnace tube 105 stable, an installation ring 3 is movably connected to the front side inside the box body 102. A fixing ring 4 is fixedly connected to the surface of the furnace tube 105. The inside of the fixing ring 4 and the inside of the installation ring 3 are fixedly connected by bolts. A plurality of limiting rods 5 are fixedly connected to the rear side of the surface of the furnace tube 105. A rotating assembly 6 is arranged at the rear side of the top of the base 101. A sealing assembly 7 is arranged at the front side of the furnace tube 105. By the combined use of the installation ring 3 and the fixing ring 4, the front side of the furnace tube 105 is supported. By the rotating assembly 6, the rear side of the furnace tube 105 is supported, thereby preventing the furnace tube 105 from tilting. In order to improve the cooling efficiency of the furnace tube 105.
[0027] The rotating assembly 6 includes a support frame 601, two support rings 602, a driving motor 603 and a driving ring 604. The bottom of the support frame 601 is fixedly connected to the rear side of the top of the base 101. The bottoms of the two support rings 602 are fixedly connected to the top of the support frame 601. The bottom of the driving motor 603 is fixedly connected to the rear side of the top of the support frame 601. The sides of the driving ring 604 close to the two support rings 602 are movably connected to the inside of the two support rings 602. The inside of the driving ring 604 is slidably connected to the surfaces of the plurality of limiting rods 5. The surface of the output end of the driving motor 603 is meshed with the surface of the driving ring 604. By starting the driving motor 603, the output end of the driving motor 603 drives the driving ring 604 to rotate. During the rotation of the driving ring 604, the furnace tube 105 is driven to rotate through the plurality of limiting rods 5, so that different positions on the surface of the furnace tube 105 can be in contact with the air discharged by the cooling fan 201, thereby improving the cooling efficiency of the furnace tube 105.
[0028] In order to facilitate the sealing treatment of the front side of the furnace tube 105, the sealing assembly 7 includes a connecting ring 701, a sealing plate 702 and a plurality of insertion rods 703. The inside of the connecting ring 701 is fixedly connected to the front side of the surface of the furnace tube 105. The rear side of the sealing plate 702 is movably connected to the front side of the furnace tube 105. The surfaces of the plurality of insertion rods 703 are movably connected to the inside of the sealing plate 702. The sides of the plurality of insertion rods 703 close to the connecting ring 701 are movably connected to the inside of the connecting ring 701. By inserting the plurality of insertion rods 703 into the inside of the connecting ring 701, the movement of the sealing plate 702 is restricted, and the rear side of the sealing plate 702 is kept in close contact with the front side of the furnace tube 105, thereby preventing the material from moving out of the inside of the furnace tube 105.
[0029] To keep multiple insertion rods 703 stable, a rotating disk 8 is movably connected to the rear side inside the sealing plate 702. The surfaces of multiple insertion rods 703 are all slidably connected to the inside of the rotating disk 8. A return torsion spring 9 is fixedly connected to the front side of the rotating disk 8, and the front side of the return torsion spring 9 is fixedly connected to the front side inside the sealing plate 702. A rotating rod 10 is fixedly connected to the front side of the rotating disk 8, and the surface of the rotating rod 10 is movably connected to the front side inside the sealing plate 702. Through the return torsion spring 9, the rotating disk 8 is kept stable. By the rotating disk 8 pressing on multiple insertion rods 703, the movement of multiple insertion rods 703 is restricted, so that multiple insertion rods 703 are kept stable.
[0030] To prevent multiple insertion rods 703 from tilting and disengaging from the connection ring 701, a limiting plate 11 is fixedly connected to the front side inside the sealing plate 702. The rear side of the limiting plate 11 is movably connected to the surface of the rotating disk 8. Multiple sliding rods 12 are fixedly connected to the inside of the limiting plate 11. The surfaces of multiple sliding rods 12 are all slidably connected to the inside of multiple insertion rods. By multiple sliding rods 12, the movement directions of multiple insertion rods 703 are restricted, so as to prevent multiple insertion rods 703 from tilting.
[0031] To facilitate the alignment of multiple insertion rods 703 with the connection ring 701, multiple positioning rods 13 are fixedly connected to the rear side of the sealing plate 702. The surfaces of multiple positioning rods 13 are all slidably connected to the inside of the furnace tube 105. By multiple positioning rods 13, the position of the sealing plate 702 is restricted to prevent the sealing plate 702 from shifting, so that multiple insertion rods 703 are aligned with the connection ring 701.
[0032] Working principle of the utility model: When heating the material, open the door panel 103 and rotate the rotating rod 10. During the rotation of the rotating rod 10, the rotating disc 8 is driven to rotate, and the reset torsion spring 9 deforms. During the rotation of the rotating disc 8, a plurality of inserting rods 703 are driven to move towards the relative ends. All the plurality of inserting rods 703 are disengaged from the contact with the connecting ring 701. Move the sealing plate 702 forward to fill the material into the interior of the furnace tube 105. Align the plurality of positioning rods 13 with the hole positions on the front side of the furnace tube 105, reset the sealing plate 702, and the reset torsion spring 9 rebounds to drive the rotating disc 8 to reverse. During the reverse rotation of the rotating disc 8, a plurality of inserting rods 703 are driven to move in the opposite directions. All the plurality of inserting rods 703 are inserted into the interior of the connecting ring 701 to restrict the movement of the sealing plate 702. Close the door body, and heat the furnace tube 105 through the two furnace chambers 104. After the material is heated, start the two electric push rods 202. The output ends of the two electric push rods 202 drive the two connecting pieces 203 to move. During the movement of the two connecting pieces 203, the two furnace chambers 104 are driven to move in the opposite directions, so that both of the two furnace chambers 104 are disengaged from the contact with the furnace tube 105. Start the cooling fan 201 and the driving motor 603. The cooling fan 201 drives the air to be discharged towards the two furnace chambers 104 and the furnace tube 105 to perform a cooling treatment on the two furnace chambers 104 and the furnace tube 105. The output end of the driving motor 603 drives the driving ring 604 to rotate. During the rotation of the driving ring 604, the furnace tube 105 is driven to rotate through the plurality of limiting rods 5, so that different positions on the surface of the furnace tube 105 can all be in contact with the air discharged by the cooling fan 201, thereby improving the cooling efficiency of the furnace tube 105. After the furnace tube 105 is cooled, disassemble the sealing plate 702 and take out the material.
[0033] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or sequence between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0034] The above are only the preferred embodiments of the utility model, and do not constitute any form of limitation to the utility model. Although the utility model has been disclosed above with the preferred embodiments, it is not intended to limit the utility model. Any person skilled in the art of this patent without departing from the technical scope of the utility model.
Claims
1. A rapid cooling vacuum tube furnace, comprising a tube furnace (1) and a cooling component (2), characterized in that: The tube furnace (1) comprises a base (101), a box (102), a door panel (103), two furnace chambers (104) and a furnace tube (105); the bottom of the box (102) is fixedly connected to the top of the base (101); the door panel (103) is installed on the front side of the box (102); the two furnace chambers (104) are respectively located on the left and right sides of the box (102); the surfaces of the furnace tubes (105) are movably connected to the inside of the two furnace chambers (104); the cooling component (2) comprises a cooling fan (201), two electric push rods (202), two connecting members (203), two slide rails (204) and four sliders (205); the left and right sides of the cooling fan (201) are respectively connected to the left and right sides of the base (101); The right and left sides are fixedly connected, the tops of the two electric push rods (202) are respectively fixedly connected to the front and rear sides of the top of the base (101), the opposite ends of the two connecting members (203) are fixedly connected to the output ends of the two electric push rods (202), the bottoms of the two slide rails (204) are respectively fixedly connected to the front and rear sides of the top of the base (101), the insides of the four sliding blocks (205) are slidably connected to the surfaces of the two slide rails (204), the top of the front connecting member (203) is fixedly connected to the left side of the bottom of the left furnace (104), the top of the rear connecting member (203) is fixedly connected to the front side of the bottom of the right furnace (104), and the tops of the four sliding blocks (205) are fixedly connected to the bottoms of the two furnaces (104); The tubular furnace (1) is used to heat materials; The temperature reduction component (2) is used to cool the two furnaces (104) and the furnace tube (105).
2. A rapid cooling vacuum tube furnace as claimed in claim 1, characterized in that: The front side of the interior of the box body (102) is movably connected to a mounting ring (3); the surface of the furnace tube (105) is fixedly connected to a fixing ring (4); the interior of the fixing ring (4) is fixedly connected to the interior of the mounting ring (3) by bolts; the rear side of the surface of the furnace tube (105) is fixedly connected to a plurality of limiting rods (5); the rear side of the top of the base (101) is provided with a rotating assembly (6); and the front side of the furnace tube (105) is provided with a sealing assembly (7).
3. A rapid cooling vacuum tube furnace as claimed in claim 2, characterized in that: The rotating assembly (6) comprises a support frame (601), two support rings (602), a transmission motor (603) and a transmission ring (604); the bottom of the support frame (601) is fixedly connected to the rear side of the top of the base (101); the bottoms of the two support rings (602) are fixedly connected to the top of the support frame (601); the bottom of the transmission motor (603) is fixedly connected to the rear side of the top of the support frame (601); one side of the transmission ring (604) close to the two support rings (602) is movably connected to the inside of the two support rings (602); the inside of the transmission ring (604) is slidably connected to the surfaces of a plurality of limit rods (5); and the surface of the output end of the transmission motor (603) is meshingly connected to the surface of the transmission ring (604).
4. A rapid cooling vacuum tube furnace as claimed in claim 2, characterized in that: The sealing assembly (7) comprises a connecting ring (701), a sealing plate (702) and a plurality of inserting rods (703); the interior of the connecting ring (701) is fixedly connected to the front side of the surface of the furnace tube (105); the rear side of the sealing plate (702) is movably connected to the front side of the furnace tube (105); the surfaces of the plurality of inserting rods (703) are movably connected to the interior of the sealing plate (702); and the sides of the plurality of inserting rods (703) close to the connecting ring (701) are movably connected to the interior of the connecting ring (701).
5. A rapid cooling vacuum tube furnace as claimed in claim 4, characterized in that: The rear side of the sealing plate (702) is movably connected to a rotating disk (8), the surfaces of the plurality of insertion rods (703) are all slidably connected to the inside of the rotating disk (8), the front side of the rotating disk (8) is fixedly connected to a return torsion spring (9), the front side of the return torsion spring (9) is fixedly connected to the front side of the sealing plate (702), the front side of the rotating disk (8) is fixedly connected to a rotating rod (10), and the surface of the rotating rod (10) is movably connected to the front side of the sealing plate (702).
6. A rapid cooling vacuum tube furnace as claimed in claim 5, characterized in that: The front side of the sealing plate (702) is fixedly connected to a limiting plate (11), the rear side of the limiting plate (11) is movably connected to the surface of the rotating disk (8), the interior of the limiting plate (11) is fixedly connected to a plurality of sliding rods (12), and the surfaces of the plurality of sliding rods (12) are slidably connected to the interior of a plurality of plug-in rods.
7. A rapid cooling vacuum tube furnace as claimed in claim 4, characterized in that: A plurality of positioning rods (13) are fixedly connected to the rear side of the sealing plate (702), and surfaces of the plurality of positioning rods (13) are all slidably connected to the inside of the furnace tube (105).