Car lamp holder feeding and assembling device
By designing a headlight head feeding assembly device, the coordinated work of the lamp body positioning assembly, the lamp base translation assembly and the lamp head assembly assembly is solved, and the problem of inaccurate plug-in and wear during the assembly of the headlight head is achieved, and precise assembly and efficiency improvement is achieved.
Patent Information
- Application Number
- CN202421009786.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-05-11
AI Technical Summary
During the assembly process of existing headlight lamp heads, the connection between the lamp holder and the lamp cap is not accurate, which can easily lead to wear and tear, and the operation is complicated and time-consuming.
A car light head feeding assembly device is designed, including a lamp body positioning assembly, a lamp base translation assembly and a lamp base assembly assembly. Through the coordinated work of these components, the translation and flip-fitting process of the lamp base is ensured accurately.
The vertical precise assembly of the lamp holder and the lamp cap is realized, which avoids wear and tear, simplifies the assembly process and improves efficiency.
Smart Images

Figure CN222890737U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lamp cap assembly for vehicle lamps, and mainly relates to a material assembly device for lamp caps for vehicle lamps. Background Art
[0002] Headlights are one of the important parts to ensure the safe driving of motor vehicles. High-quality headlights can provide drivers with good lighting and warning signals, and are one of the key factors to ensure the safe driving of cars. The components of existing automotive lights mainly include capillary tubes, fixing rings and lamp holders. Bulb installation refers to inserting the capillary tube into the lamp holder through the fixing ring and welding it to fix it. After welding and fixing, the lamp panel is welded and fixed.
[0003] The last step of assembling the lamp holder and the lamp cap is to insert the lamp holder into the center hole of the lamp cap from top to bottom. Generally, the lamp holder is first clamped and moved vertically upward, then horizontally moved to the top of the lamp cap, and finally vertically inserted and assembled. The action is complicated and time-consuming; or, the horizontal plane of the lamp holder is higher than the horizontal plane of the lamp body, and at least one lamp holder higher. In both cases, the horizontal movement distance cannot be accurately grasped during the translation process, and the vertical connection will not be on a vertical line; then there will be a deviation to the left or right. At this time, the plug-in installation and docking are inaccurate, which will cause scratches and damage to the connection between the lamp holder and the lamp cap. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a lamp body assembly component which clamps the lamp holder on the lamp holder translation component, and flips it equidistantly and inserts it into the center hole of the lamp cap on the lamp body positioning component, thereby ensuring accurate longitudinal plug-in assembly and preventing wear on the connection between the lamp holder and the lamp cap and a lamp head loading and assembly device.
[0005] The technical problem to be solved by the present invention can be achieved by adopting the following technical solutions:
[0006] A device for assembling a lamp head for a vehicle lamp, characterized by comprising:
[0007] The lamp body positioning assembly is used to install and position the lamp cap of the vehicle lamp and to clamp the lower part of the lamp holder of the vehicle lamp for positioning;
[0008] The lamp holder translation assembly is used to horizontally move the lamp holders on the feeding conveyor belt one by one from back to front;
[0009] A lamp holder assembly component, used for clamping the middle part of the lamp holder and the lamp base, and inserting it into the central hole of the lamp cap of the lamp holder, wherein the lamp holder assembly component is located between the lamp body positioning component and the lamp base translation component;
[0010] The frame includes a lamp positioning assembly, a lamp holder assembly assembly, and a lamp holder translation assembly, and the bottoms of the lamp positioning assembly are fixedly arranged on the frame in sequence from the back to the front.
[0011] In a preferred embodiment of the utility model, the lamp holder assembly component includes an assembly support, an assembly transverse movement mechanism, an assembly flipping mechanism, and an assembly clamping mechanism; the bottom of the assembly support is fixedly arranged on the frame; the assembly transverse movement mechanism is slidably arranged on the top of the assembly support, and the assembly flipping mechanism is rotatably arranged on the upper part of the assembly transverse movement mechanism; one end of the assembly clamping mechanism is transversely fixed to the transport side of the assembly flipping mechanism, and the other end is used for loosely clamping the lamp holder of the lamp holder.
[0012] In a preferred embodiment of the utility model, the lamp holder translation assembly includes a translation support, a lamp holder translation mechanism, and a lamp holder clamping mechanism, wherein the bottom of the translation support is fixedly arranged on the frame; the lamp holder translation mechanism is laterally slidably arranged on the top of the translation support; one end of the lamp holder clamping mechanism is longitudinally fixed on the conveying side of the lamp holder translation mechanism, and the other end loosely clamps the lamp holder of the lamp head.
[0013] In a preferred embodiment of the present invention, the lamp body positioning assembly includes a base plate, a lamp holder clamping block, and a lamp cap mounting block. The bottom of the base plate is arranged on the frame, and one end of the lamp holder clamping block and the lamp cap mounting block are respectively fixed to the base plate, and the other end of the lamp holder clamping block clamps the lamp holder of the lamp body; the other end of the lamp cap mounting block is longitudinally provided with a mounting groove, and the protrusion at the bottom of the lamp cap of the lamp body is inserted into the mounting groove on the lamp cap mounting block, and the lamp holder is inserted into the center hole of the lamp cap from top to bottom.
[0014] In a preferred embodiment of the utility model, the assembly transverse movement mechanism and the lamp holder translation mechanism respectively include a transverse movement base plate, a transverse movement cylinder, a transverse movement guide rail, and a transverse movement slider. The bottom of the transverse movement base plate is respectively fixedly arranged on the top of the assembly support and the translation support. The transverse movement guide rail is laterally fixed on the transverse movement base plate along the front-to-back direction. The transverse movement cylinder drives the transverse movement slider to slide on the transverse movement guide rail.
[0015] In a preferred embodiment of the present utility model, the assembly flipping mechanism includes a flipping seat, a flipping cylinder, and a flipping shaft. The bottom of the flipping seat is fixedly arranged on the transverse sliding slider of the assembly transverse sliding mechanism. The cylinder barrel of the flipping cylinder is fixedly installed on one side of the flipping seat. The flipping shaft passes through the flipping seat and extends horizontally along the conveying side. The flipping cylinder drives the flipping shaft to rotate around its own axis.
[0016] In a preferred embodiment of the present invention, the lamp holder clamping mechanism and the assembly clamping mechanism respectively include a clamping seat, a clamping groove, a pair of clamping sliders, and a pair of clamping blocks. The clamping groove is arranged on one side surface of the clamping seat along the left-right direction, and the pair of clamping sliders slide relatively along the clamping groove. One end of a pair of clamping blocks is respectively fixedly connected to a pair of clamping sliders, and the other end loosely clamps the upper part of the lamp holder.
[0017] The beneficial effects of the utility model are: a loading and assembling device for a lamp head of a vehicle lamp, a lamp body positioning assembly positions the lamp cap on a straight line for lamp body assembly; a lamp holder translation assembly positions and clamps the lamp holders on a loading conveyor belt one by one, and transports them horizontally to a designated position; a lamp head assembly assembly inserts the lamp holder on the lamp holder translation assembly from top to bottom into the center hole of the lamp cap on the lamp body positioning assembly, and the bottom of the lamp holder is clamped and positioned by the lamp body positioning assembly; longitudinal assembly is achieved between the lamp holder and the lamp cap of the lamp body, and the connection between the lamp holder and the lamp cap will not be worn. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The utility model is a structural schematic diagram of a headstock assembly device for a vehicle lamp.
[0019] Figure 2 It is a structural schematic diagram of the lamp body positioning component of the utility model.
[0020] Figure 3 It is a structural schematic diagram of a lamp holder assembly component of the utility model.
[0021] Figure 4 It is a structural schematic diagram of the lamp holder translation assembly of the utility model.
[0022] Figure Number:
[0023] 20 lamp body positioning components: 21 bottom plate, 22 lamp holder clamping block, 23 lamp cap mounting block.
[0024] 30 lamp holder translation assembly: 31 translation support; 40 lamp holder translation mechanism; 41 lamp holder transverse movement base plate, 44 lamp holder transverse movement cylinder, 42 lamp holder transverse movement guide rail, 43 lamp holder transverse movement slide block. 50 lamp holder clamping mechanism; 51 lamp holder clamping seat, lamp holder clamping slide groove, 53 lamp holder clamping slide block, 54 lamp holder clamping block.
[0025] 60 lamp head assembly components: 61 assembly support; 70 assembly transverse mechanism; 71 assembly transverse bottom plate, 74 assembly transverse cylinder, 72 assembly transverse guide rail, 73 assembly transverse slide block. 80 assembly flip mechanism; 81 flip seat, 82 flip cylinder, 83 flip shaft. 90 assembly clamping mechanism; 91 assembly clamping seat, assembly clamping slide, 93 assembly clamping slide block, 94 assembly clamping block. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below with reference to specific illustrations.
[0027] See also Figure 1 The figure shows a lamp head loading and assembly device, including: a lamp body positioning component 20, used to install and position the lamp cap of the lamp, and to position the lower part of the lamp holder to be clamped; a lamp holder translation component 30, used to horizontally move and convey the lamp holders on the feeding conveyor belt one by one from back to front; a lamp head assembly component 60, used to clamp the middle part of the lamp holder of the lamp head and insert it into the center hole of the lamp cap of the lamp head, and the lamp head assembly component 60 is located between the lamp body positioning component 20 and the lamp holder translation component 30; a frame, the bottom of the lamp positioning component, the lamp head assembly component 60, and the lamp holder translation component 30 are fixedly arranged on the frame in sequence from back to front.
[0028] The lamp body positioning assembly 20 of the utility model positions the lamp cap on the straight line of the lamp body assembly; the lamp holder translation assembly 30 positions and clamps the lamp holders on the feeding conveyor belt one by one, and transports them horizontally to the specified position; the lamp head assembly assembly 60 inserts the lamp holder on the lamp holder translation assembly 30 from top to bottom into the center hole of the lamp cap on the lamp body positioning assembly 20, and the bottom of the lamp holder is clamped and positioned by the lamp body positioning assembly 20; the lamp holder and the lamp cap of the lamp body are assembled longitudinally without wearing out the connection between the lamp holder and the lamp cap.
[0029] In the preferred embodiment of the present utility model, Figure 2 The lamp body positioning assembly 20 includes a base plate, a lamp holder clamping block 22, and a lamp cap mounting block 23. The bottom of the base plate is set on the frame, one end of the lamp holder clamping block 22 and the lamp cap mounting block 23 are respectively fixed on the base plate, and the other end of the lamp holder clamping block 22 clamps the lamp holder of the lamp body; the other end of the lamp cap mounting block 23 is longitudinally provided with a mounting groove, the protrusion at the bottom of the lamp cap of the lamp body is inserted into the mounting groove on the lamp cap mounting block 23, and the lamp holder is inserted into the center hole of the lamp cap from top to bottom.
[0030] In the preferred embodiment of the present utility model, Figure 4 The lamp holder translation assembly 30 includes a translation support 31, a lamp holder translation mechanism 40, and a lamp holder clamping mechanism 50. The bottom of the translation support 31 is fixedly set on the frame; the lamp holder translation mechanism 40 is set on the top of the translation support 31 in a transversely slidable manner; one end of the lamp holder clamping mechanism 50 is longitudinally fixed on the conveying side of the lamp holder translation mechanism 40, and the other end loosely clamps the lamp holder of the lamp cap.
[0031] Furthermore, the lamp holder translation mechanism 40 includes a lamp holder transverse translation base plate 41, a lamp holder transverse translation cylinder 44, a lamp holder transverse translation guide rail 42, and a lamp holder transverse translation slider 43. One side of the bottom of the lamp holder transverse translation base plate 41 is longitudinally fixed on the upper part of the lamp holder support. The lamp holder transverse translation guide rail 42 is transversely fixed along the front-to-back direction on the conveying side of the lamp holder transverse translation base plate 41. The lamp holder transverse translation cylinder 44 drives the lamp holder transverse translation slider 43 to slide on the lamp holder transverse translation guide rail 42.
[0032] Furthermore, the lamp holder clamping mechanism 50 includes a lamp holder clamping seat 51, a lamp holder clamping groove, a pair of lamp holder clamping sliders 53, and a pair of lamp holder clamping blocks 54. The top of the lamp holder clamping seat 51 is fixedly set on the bottom side of the lamp holder transverse sliding slider 43, and the lamp holder clamping groove is horizontally set on the bottom side surface of the lamp holder clamping seat 51 along the left and right directions; the pair of lamp holder clamping sliders 53 slide relatively along the lamp holder clamping groove, and the top ends of the pair of lamp holder clamping blocks 54 are fixedly connected to the pair of lamp holder clamping sliders 53, and the bottom ends loosely clamp the upper part of the lamp holder.
[0033] The lamp holder clamped by the lamp holder clamping mechanism 50 of the above lamp holder translation assembly 30 and the central axis of the lamp holder clamped by the lamp holder clamping block 22 of the lamp body positioning assembly 20 are located in the same plane; the horizontal docking effect will be better, which is convenient for the lamp head assembly assembly 60 to flip and assemble the lamp holder.
[0034] In the preferred embodiment of the present utility model, Figure 3 The lamp holder assembly component 60 includes an assembly support 61, an assembly transverse movement mechanism 70, an assembly flipping mechanism 80, and an assembly clamping mechanism 90. The bottom of the assembly support 61 is fixedly arranged on the frame; the assembly transverse movement mechanism 70 is slidably arranged on the top of the assembly support 61, and the assembly flipping mechanism 80 is rotatably arranged on the upper part of the assembly transverse movement mechanism 70; one end of the assembly clamping mechanism 90 is laterally fixed to the transportation side of the assembly flipping mechanism 80, and the other end is used for loosely clamping the lamp holder of the lamp holder.
[0035] Furthermore, the assembly transverse movement mechanism 70 includes an assembly transverse movement base plate 71, an assembly transverse movement cylinder 74, an assembly transverse movement guide rail 72, and an assembly transverse movement slider 73. The bottom of the assembly transverse movement base plate 71 is fixedly arranged on the top of the assembly support 61, the assembly transverse movement guide rail 72 is laterally fixed on the top of the assembly transverse movement base plate 71 along the front-to-back direction, and the assembly transverse movement cylinder 74 drives the assembly transverse movement slider 73 to slide on the assembly transverse movement guide rail 72.
[0036] Furthermore, the assembly flipping mechanism 80 includes a flipping seat 81, a flipping cylinder 82, and a flipping shaft 83. The bottom of the flipping seat 81 is fixedly set on the transverse sliding slider of the assembly transverse sliding mechanism 70. The cylinder barrel of the flipping cylinder 82 is fixedly installed on one side of the flipping seat 81. The flipping shaft 83 passes through the flipping seat 81 through a bearing connection and extends horizontally along the conveying side. The flipping cylinder 82 drives the flipping shaft 83 to rotate around its own axis.
[0037] Furthermore, the assembly clamping mechanism 90 includes an assembly clamping seat 91, an assembly clamping groove, a pair of assembly clamping sliders 93, and a pair of assembly clamping blocks 94. The top of the assembly clamping seat 91 is fixedly arranged on the bottom side of the flip shaft 83, and the assembly clamping groove is horizontally arranged on the rear side surface of the assembly clamping seat 91 along the left and right directions; the pair of assembly clamping sliders 93 slide relatively along the assembly clamping groove, and the front end of a pair of assembly clamping blocks 94 is fixedly connected to the pair of assembly clamping sliders 93 and the rear end loosely clamps the upper part of the lamp holder.
[0038] The working principle of the lamp holder assembly component 60 is to assemble the transverse movement mechanism 70 to drive other mechanisms to move in the front-to-back direction at the same time, assemble the clamping mechanism 90 to loosen or clamp the lamp holder, assemble the flipping mechanism 80 to flip the inverted lamp holder 180°, and the flipped lamp holder is directly inserted into the lamp cap of the lamp body positioning assembly 20 from top to bottom.
[0039] When the assembly clamping mechanism 90 of the above lamp holder assembly component 60 clamps the lamp holder, the lamp holder is located in the same horizontal plane of the lamp body positioning component 20 and the lamp holder translation component 30, and the center axis of the flip shaft 83 of the assembly flip mechanism 80 is equal to the distance between the clamping point between the two; specifically, ensure that the center axis of the lamp holder of the assembly clamping mechanism 90 of the lamp holder assembly component 60 is located at the midpoint of the distance between the center axis of the lamp holder on the lamp holder clamping mechanism 50 of the lamp holder translation component 30 and the center axis of the lamp cap on the lamp cap mounting block 23 of the lamp body positioning component 20; ensure the accuracy of the assembly and plug-in position of the lamp holder, lamp holder and lamp cap.
[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. The utility model may have various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A headlight assembly device, characterized in that: include: The lamp body positioning assembly is used to install and position the lamp cap of the vehicle lamp and to clamp the lower part of the lamp holder of the vehicle lamp for positioning; The lamp holder translation assembly is used to horizontally move the lamp holders on the feeding conveyor belt one by one from back to front; A lamp holder assembly component, used for clamping the middle part of the lamp holder and the lamp base, and inserting it into the central hole of the lamp cap of the lamp holder, wherein the lamp holder assembly component is located between the lamp body positioning component and the lamp base translation component; The frame includes a lamp positioning assembly, a lamp holder assembly assembly, and a lamp holder translation assembly, and the bottoms of the lamp positioning assembly are fixedly arranged on the frame in sequence from the back to the front.
2. The headlight assembly device for a vehicle lamp as claimed in claim 1, characterized in that: The lamp holder assembly component includes an assembly support, an assembly transverse movement mechanism, an assembly flipping mechanism, and an assembly clamping mechanism. The bottom of the assembly support is fixedly arranged on the frame; the assembly transverse movement mechanism is slidably arranged on the top of the assembly support, and the assembly flipping mechanism is rotatably arranged on the upper part of the assembly transverse movement mechanism; one end of the assembly clamping mechanism is transversely fixed to the transportation side of the assembly flipping mechanism, and the other end is used for loosely clamping the lamp holder of the lamp holder.
3. The headstock assembly device for a vehicle lamp as claimed in claim 1, characterized in that: The lamp holder translation assembly includes a translation support, a lamp holder translation mechanism, and a lamp holder clamping mechanism. The bottom of the translation support is fixedly arranged on the frame; the lamp holder translation mechanism can be laterally slidably arranged on the top of the translation support; one end of the lamp holder clamping mechanism is longitudinally fixed on the conveying side of the lamp holder translation mechanism, and the other end loosely clamps the lamp holder of the lamp head.
4. The headlight assembly device for a vehicle lamp as claimed in claim 1, characterized in that: The lamp body positioning assembly includes a base plate, a lamp holder clamping block, and a lamp cap mounting block. The bottom of the base plate is arranged on the frame, and one end of the lamp holder clamping block and the lamp cap mounting block are respectively fixed to the base plate, and the other end of the lamp holder clamping block clamps the lamp holder of the lamp body; the other end of the lamp cap mounting block is longitudinally provided with a mounting groove, and the protrusion at the bottom of the lamp cap of the lamp body is inserted into the mounting groove on the lamp cap mounting block, and the lamp holder is inserted into the center hole of the lamp cap from top to bottom.
5. The headstock assembly device for a vehicle lamp as claimed in claim 2, characterized in that: The assembly transverse movement mechanism and the lamp holder translation mechanism respectively include a transverse movement base plate, a transverse movement cylinder, a transverse movement guide rail, and a transverse movement slider. The bottom of the transverse movement base plate is respectively fixedly set on the top of the assembly support and the translation support. The transverse movement guide rail is laterally fixed on the transverse movement base plate along the front-to-back direction. The transverse movement cylinder drives the transverse movement slider to slide on the transverse movement guide rail.
6. The headstock assembly device for a vehicle lamp as claimed in claim 5, characterized in that: The assembly flipping mechanism includes a flipping seat, a flipping cylinder, and a flipping shaft. The bottom of the flipping seat is fixedly arranged on the transverse sliding slider of the assembly transverse sliding mechanism. The cylinder barrel of the flipping cylinder is fixedly installed on one side of the flipping seat. The flipping shaft passes through the flipping seat and extends horizontally along the conveying side. The flipping cylinder drives the flipping shaft to rotate around its own axis.
7. The headstock assembly device for a vehicle lamp as claimed in claim 3, characterized in that: The lamp holder clamping mechanism and the assembly clamping mechanism respectively include a clamping seat, a clamping groove, a pair of clamping sliders, and a pair of clamping blocks. The clamping groove is arranged on one side surface of the clamping seat along the left-right direction. The pair of clamping sliders slide relatively along the clamping groove. One end of a pair of clamping blocks is respectively fixedly connected to a pair of clamping sliders, and the other end loosely clamps the upper part of the lamp holder.