Rust removal device for elevator guide rail

By designing an elevator guide rail rust removal device with U-shaped grinding wheel and rubber wheel, continuous movement is achieved using the pulley system, the high labor intensity and low efficiency problems caused by manual push in the prior art are solved, and the rust removal efficiency and effect are improved.

CN222891038UActive Publication Date: 2025-05-23YUANYUAN ELEVATOR (JINGJIANG) CO LTD
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Patent Information

Application Number
CN202420726800.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-05-23
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

The existing elevator guide rail rust removal device requires manual pushing the grinding device to slide along the outer surface of the guide rail, resulting in high labor intensity and low efficiency for operators.

Method used

An elevator guide rail rust removal device is designed, using a combination of U-shaped grinding wheel and rubber wheel. By driving the pulley system, the device moves along the outer surface of the guide rail to achieve continuous grinding and rust removal.

Benefits of technology

It greatly reduces the labor intensity of users, improves the efficiency of grinding and rust removal, and ensures all-round coverage of the rust removal effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of derusting devices, and discloses an elevator guide rail derusting device which comprises a shell, two baffles are symmetrically and fixedly installed on the inner walls of the two opposite sides of the bottom end of the shell, two sets of rubber wheels are symmetrically and fixedly installed on the outer surface, close to the bottom, of the shell in pairs, and the two sets of rubber wheels are arranged below the baffles. And an elevator guide rail is arranged between the rubber wheel and the baffle. The U-shaped polishing wheel drives the third belt wheel to rotate, the third belt wheel drives the fourth belt wheel to rotate through the second belt, the fourth belt wheel drives the rubber wheel to rotate, the rubber wheel rotates to drive the device to move along the outer surface of the elevator guide rail, and the device can continuously polish and derust the outer surface of the elevator guide rail. The labor intensity of a user is greatly reduced, and the polishing and derusting efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rust removal devices, in particular to a rust removal device for elevator guide rails. Background Art

[0002] Elevator guide rails are elevator components composed of steel rails and connecting plates. They are divided into car guide rails and counterweight guide rails. While playing a guiding role, the guide rails bear the impact force of the car and elevator during braking, the impact force of the safety clamp during emergency braking, etc. The magnitude of these forces is related to the load and speed of the elevator. Therefore, the guide rails should be selected according to the elevator speed and load. The car guide rails are usually called the main rails, and the counterweight guide rails are called the auxiliary rails. After the elevator guide rails are processed, the outer surface of the elevator guide rails needs to be polished and rust-removed.

[0003] An existing elevator guide rail rust removal device (publication number: CN219380257U) has at least the following disadvantages:

[0004] When in use, the grinding device is manually pushed to slide along the outer surface of the guide rail, so that the grinding frame and the grinding roller remove rust and grind the outer surface of the guide rail. Due to the long length of the elevator guide rail, the rust removal and grinding are performed by manually pushing the device, which increases the labor intensity of the operator and affects the efficiency of grinding and rust removal. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a rust removal device for elevator guide rails.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A device for removing rust from elevator guide rails comprises a shell, two baffles are symmetrically fixedly mounted on the inner walls on opposite sides of the bottom end of the shell, two groups of rubber wheels are symmetrically fixedly mounted on the outer surface of the shell near the bottom, the two groups of rubber wheels are arranged below the baffles, an elevator guide rail is arranged between the rubber wheels and the baffles, the rubber wheels abut against the lower surface of the elevator guide rail, a U-shaped grinding wheel is rotatably mounted between the inner walls of the shell, one end of the U-shaped grinding wheel passes through the outer surface of the shell and is fixedly mounted with a third pulley, one end of one of the rubber wheels passes through the outer surface of the shell and is fixedly mounted with a fourth pulley, and the outer surfaces of the third pulley and the fourth pulley are sleeved with a second belt.

[0008] As a further solution of the utility model, a U-shaped groove is provided on the circumferential outer surface of the U-shaped grinding wheel, and the U-shaped groove abuts against the upper surface of the elevator guide rail.

[0009] As a further solution of the utility model, two grinding rollers are symmetrically rotatably mounted on the inner walls of the shell on opposite sides, and the two grinding rollers are arranged above the elevator guide rail and abut against its outer surface.

[0010] As a further solution of the utility model, a second pulley is fixedly installed on the outer surface of the grinding roller away from the elevator guide rail, and a first pulley is fixedly installed on the outer surfaces of both ends of the U-shaped grinding wheel, and the outer surfaces of the first pulley and the second pulley are sleeved with a first belt.

[0011] As a further solution of the utility model, a driving motor is fixedly mounted on the outer surface of the housing away from the third pulley, and the output end of the driving motor passes through the outer surface of the housing and is fixedly mounted on the rotation center of the U-shaped grinding wheel.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The U-shaped grinding wheel drives the third pulley to rotate, and the third pulley drives the fourth pulley to rotate through the second belt, so that the fourth pulley drives the rubber wheel to rotate, and the rotation of the rubber wheel drives the device to move along the outer surface of the elevator guide rail, so that the device can continuously grind and remove rust on the outer surface of the elevator guide rail, which greatly reduces the labor intensity of users and improves the efficiency of grinding and rust removal;

[0014] 2. The U-shaped grinding wheel and grinding roller can be used to grind and remove rust on the outer surface of the elevator guide rail in an all-round manner, ensuring the rust removal effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of an elevator guide rail rust removal device proposed by the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of an elevator guide rail rust removal device proposed by the utility model from a bottom view;

[0017] Figure 3 This is a schematic diagram of the internal structure of an elevator guide rail rust removal device proposed by the utility model;

[0018] Figure 4 The utility model is a schematic diagram of a U-shaped grinding wheel of an elevator guide rail rust removal device.

[0019] In the figure: 1. casing; 2. elevator guide rail; 3. baffle; 4. rubber wheel; 5. U-shaped grinding wheel; 6. grinding roller; 7. first pulley; 8. first belt; 9. second pulley; 10. driving motor; 11. third pulley; 12. second belt; 13. fourth pulley. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] Reference Figure 1-Figure 4 A rust removal device for an elevator guide rail comprises a shell 1, two baffles 3 are symmetrically fixedly installed on the inner walls on opposite sides of the bottom end of the shell 1, two groups of rubber wheels 4 are symmetrically fixedly installed on the outer surface of the shell 1 near the bottom, the two groups of rubber wheels 4 are arranged below the baffles 3, an elevator guide rail 2 is arranged between the rubber wheels 4 and the baffles 3, the rubber wheels 4 are against the lower surface of the elevator guide rail 2, a U-shaped grinding wheel 5 is rotatably installed between the inner walls of the shell 1, one end of the U-shaped grinding wheel 5 passes through the outer surface of the shell 1 and is fixedly installed with a third pulley 11, one end of one of the rubber wheels 4 passes through the outer surface of the shell 1 and is fixedly installed with a fourth pulley 13, and the outer surfaces of the third pulley 11 and the fourth pulley 13 are sleeved with a second belt 12.

[0024] The third pulley 11 is driven to rotate by the U-shaped grinding wheel 5, and the third pulley 11 drives the fourth pulley 13 to rotate through the second belt 12, so that the fourth pulley 13 drives the rubber wheel 4 to rotate, and the rotation of the rubber wheel 4 drives the device to move along the outer surface of the elevator guide rail 2, so that the device can continuously grind and remove rust on the outer surface of the elevator guide rail 2, which greatly reduces the labor intensity of users and improves the efficiency of grinding and rust removal.

[0025] In this embodiment, a U-shaped groove is provided on the circumferential outer surface of the U-shaped grinding wheel 5, and the U-shaped groove is abutted against the upper surface of the elevator guide rail 2. A U-shaped groove is provided on the circumferential outer surface of the U-shaped grinding wheel 5, and the U-shaped groove is abutted against the upper surface of the elevator guide rail 2. The outer surface of the grinding roller 6 away from the elevator guide rail 2 is fixedly installed with a second pulley 9, and the outer surfaces of both ends of the U-shaped grinding wheel 5 are fixedly installed with a first pulley 7, and the outer surfaces of the first pulley 7 and the second pulley 9 are sleeved with a first belt 8. A driving motor 10 is fixedly installed on the outer surface of the outer casing 1 away from the third pulley 11, and the output end of the driving motor 10 passes through the outer surface of the outer casing 1 and is fixedly installed with the rotation center of the U-shaped grinding wheel 5.

[0026] During use, the user inserts the elevator guide rail 2 between the rubber wheel 4 and the baffle 3. Since the rubber wheel 4 is made of rubber material, the elasticity of the rubber makes the rubber wheel 4 tightly abut against the lower surface of the elevator guide rail 2 to ensure that the rubber wheel 4 and the elevator guide rail 2 will not slip. The U-shaped grinding wheel 5 is driven by the driving motor 10 to rotate, so that the U-shaped grinding wheel 5 grinds and removes rust on the upper surface and the arc surface of the elevator guide rail 2. At the same time, the U-shaped grinding wheel 5 drives the first pulley 7 to rotate, and the first pulley 7 drives the second pulley 9 to rotate through the first belt 8, so that the second pulley 9 drives the grinding roller 6 to rotate, and the outer surface of the elevator guide rail 2 is grinded and removed from rust by the grinding roller 6. The outer surface of the elevator guide rail 2 can be fully grinded and removed from rust by the U-shaped grinding wheel 5 and the grinding roller 6, thereby ensuring the rust removal effect.

[0027] It should be noted that when the utility model is in use, the user inserts the elevator guide rail 2 between the rubber wheel 4 and the baffle 3. Since the rubber wheel 4 is made of rubber material, the rubber wheel 4 is tightly against the lower surface of the elevator guide rail 2 through the elasticity of the rubber, ensuring that the rubber wheel 4 and the elevator guide rail 2 will not slip. The U-shaped grinding wheel 5 is driven by the driving motor 10 to rotate, so that the U-shaped grinding wheel 5 grinds and removes rust on the upper surface and the arc surface of the elevator guide rail 2. At the same time, the U-shaped grinding wheel 5 drives the first pulley 7 to rotate, and the first pulley 7 drives the second pulley 9 to rotate through the first belt 8, so that the second pulley 9 drives the grinding roller 6 to rotate. The grinding roller 6 grinds and removes rust on the outer surface of the elevator guide rail 2. The U-shaped grinding wheel 5 and the grinding roller 6 can perform all-round grinding and rust removal on the outer surface of the elevator guide rail 2, thereby ensuring the rust removal effect; the U-shaped grinding wheel 5 drives the third pulley 11 to rotate, and the third pulley 11 drives the fourth pulley 13 to rotate through the second belt 12, so that the fourth pulley 13 drives the rubber wheel 4 to rotate, and the rotation of the rubber wheel 4 drives the device to move along the outer surface of the elevator guide rail 2, so that the device can continuously grind and remove rust on the outer surface of the elevator guide rail 2, thereby greatly reducing the labor intensity of the users and improving the efficiency of grinding and rust removal.

[0028] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An elevator guide rail rust removal device, comprising a housing (1), characterized in that: Two baffles (3) are symmetrically fixedly mounted on the inner walls of opposite sides of the bottom end of the shell (1); two groups of rubber wheels (4) are symmetrically fixedly mounted in pairs on the outer surface of the shell (1) near the bottom; the two groups of rubber wheels (4) are arranged below the baffles (3); an elevator guide rail (2) is arranged between the rubber wheels (4) and the baffles (3); the rubber wheels (4) abut against the lower surface of the elevator guide rail (2); a U-shaped grinding wheel (5) is rotatably mounted between the inner walls of the shell (1); one end of the U-shaped grinding wheel (5) passes through the outer surface of the shell (1) and is fixedly mounted with a third pulley (11); one end of one of the rubber wheels (4) passes through the outer surface of the shell (1) and is fixedly mounted with a fourth pulley (13); the outer surfaces of the third pulley (11) and the fourth pulley (13) are sleeved with a second belt (12).

2. The elevator guide rail rust removal device according to claim 1, characterized in that: A U-shaped groove is provided on the circumferential outer surface of the U-shaped grinding wheel (5), and the U-shaped groove abuts against the upper surface of the elevator guide rail (2).

3. The elevator guide rail rust removal device according to claim 2, characterized in that: Two grinding rollers (6) are symmetrically rotatably mounted on the inner walls of the shell (1) on opposite sides. The two grinding rollers (6) are arranged above the elevator guide rail (2) and abut against its outer surface.

4. The elevator guide rail rust removal device according to claim 3, characterized in that: A second pulley (9) is fixedly mounted on the outer surface of one end of the grinding roller (6) away from the elevator guide rail (2), and first pulleys (7) are fixedly mounted on the outer surfaces of both ends of the U-shaped grinding wheel (5), and a first belt (8) is sleeved on the outer surfaces of the first pulley (7) and the second pulley (9).

5. The elevator guide rail rust removal device according to claim 1, characterized in that: A drive motor (10) is fixedly mounted on the outer surface of the housing (1) at a side away from the third pulley (11), and an output end of the drive motor (10) penetrates the outer surface of the housing (1) and is fixedly mounted on the rotation center of the U-shaped grinding wheel (5).

Citation Information

Patent Citations

  • Rust removal device for elevator guide rail

    CN219380257U