Copper and aluminum wire winding device
By designing a copper-aluminum wire winding device, the number of copper-aluminum wire rings is controlled by using a motor-driven winding roller rotation and counting sensor, the problem of uneven winding thickness of copper-aluminum wire winding is solved, and uniform winding and mechanical strength are improved.
Patent Information
- Application Number
- CN202421992262.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-16
AI Technical Summary
During the copper-aluminum wire winding process, it is difficult to control the number of winding rings of the copper-aluminum wire on the winding roller, resulting in uneven winding thickness, affecting the mechanical strength and service life.
A copper-aluminum wire winding device is designed, including a base plate, a fixing table, a winding roller and a control mechanism. The winding roller is connected to the winding roller through a guide wheel, and the winding roller is driven to rotate by a motor, and the winding ring number of the copper and aluminum wire is controlled by a counting sensor and a controller. After the winding is completed, the auxiliary mechanism pushes the winding roll upward and cuts the copper-aluminum wire.
The fixed control of the number of copper-aluminum wire coils is achieved, ensuring uniformity in winding, improving the mechanical strength and service life of copper-aluminum wires, and convenient replacement of winding rollers.
Smart Images
Figure CN222892824U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding devices, in particular to a copper and aluminum wire winding device. Background Art
[0002] Copper-aluminum wire is a composite metal wire that twists copper wire and aluminum wire together. It combines the advantages of copper and aluminum, and has good electrical conductivity, thermal conductivity, corrosion resistance and mechanical strength.
[0003] When the copper-aluminum wire is wound up, a motor is used to drive the winding roller to rotate and the copper-aluminum wire is wound around the winding roller. This method makes it difficult to control the number of windings of the copper-aluminum wire on the winding roller, resulting in uneven thickness of the wound copper-aluminum wire. Too thick a winding will increase the bending radius of the copper wire, resulting in reduced mechanical strength. During use, the copper wire is more likely to break or be damaged. Therefore, the present application proposes a copper-aluminum wire winding device. Summary of the invention
[0004] The utility model aims to provide a copper and aluminum wire winding device to solve the problem that the winding thickness cannot be controlled in the background technology.
[0005] The technical solution of the utility model is: a copper and aluminum wire winding device, including a bottom plate, and also including:
[0006] A fixed platform, the fixed platform is fixedly mounted on the bottom plate, a winding roller is slidably and rotatably mounted on the fixed platform, and a control mechanism for limiting the copper and aluminum wires wound on the winding roller is arranged on the bottom plate;
[0007] An auxiliary mechanism is arranged on the bottom plate and is used to push the winding roller and cut the copper and aluminum wires.
[0008] Optionally, the control mechanism includes a mounting platform fixedly mounted on the base plate, a first cylinder fixedly mounted on the mounting platform, a guide block slidably mounted on the mounting platform, the guide block fixedly connected to the piston rod of the first cylinder, a first motor fixedly mounted on the guide block, a switch of the first motor is provided with a controller, a cross connection block fixedly mounted on the output shaft of the first motor, and the cross connection block is detachably connected to the winding roller.
[0009] Optionally, a fixed block is fixedly installed on the winding roller, a support seat is fixedly installed on one side of the fixed platform, a spring is fixedly installed on the support seat, a guide plate is fixedly installed on one end of the spring, the guide plate is inclined, a trigger assembly is fixedly installed on the bottom of the guide plate, a counting sensor is fixedly installed on the support seat, the output end of the counting sensor is connected to the input end of the controller, and the output end of the controller is connected to the switch of the first motor.
[0010] Optionally, the auxiliary mechanism includes a second cylinder fixedly mounted on the base plate, a push plate fixedly mounted on the piston rod of the second cylinder, the push plate being arc-shaped, a cutting knife fixedly mounted on one side of the second cylinder, a cutting groove fixedly mounted on the base plate, and the cutting knife being located directly below the level of the cutting groove.
[0011] Optionally, a support platform is fixedly mounted on the base plate, a second motor is fixedly mounted on the support platform, a reciprocating screw is fixedly mounted on the output shaft of the second motor, a slider is threadedly mounted on the reciprocating screw, the slider is slidably connected to the support platform, and a guide wheel is fixedly mounted on the bottom of the slider.
[0012] Optionally, a mounting plate is fixedly mounted on the bottom plate, and a reeling roller is rotatably mounted inside the mounting plate.
[0013] Optionally, a mounting block is fixedly mounted on one side of the winding roller, and the cross connection block is located inside the mounting block.
[0014] Optionally, a slide groove is provided on the mounting platform, and the guide block is located in the slide groove.
[0015] In summary, the present application includes at least one of the following beneficial technical effects:
[0016] 1. Connect the copper and aluminum wire on the unwinding roller to the winding roller through the guide wheel, start the first motor, and the output shaft of the first motor drives the winding roller to rotate. When the winding roller rotates, start the second motor, and the output shaft of the second motor drives the reciprocating screw to rotate, so that the slider makes horizontal reciprocating motion on the support platform, and the guide wheel drives the copper and aluminum wire to be evenly wound on the winding roller.
[0017] 2. The winding roller drives the fixed block to rotate, and the fixed block squeezes the guide plate, so that the guide plate moves downward, and the guide plate drives the trigger assembly to move downward. When the trigger assembly contacts the counting sensor, the counting sensor counts a number. When the set value of the counting sensor is reached, the counting sensor transmits a signal to the controller, and the controller controls the first motor to stop, so that the number of winding circles of the copper and aluminum wire on the winding roller is relatively fixed. After the winding is completed, the piston rod of the first cylinder drives the cross connection block to separate from the winding roller, and the second cylinder is started. The piston rod of the second cylinder drives the push plate to move upward and contact the winding roller, and the winding roller is moved upward. At the same time, the cutting knife moves upward to cut the copper and aluminum wire.
[0018] The utility model can limit the number of copper and aluminum wire coils wound on the winding roller, the winding is relatively uniform, the winding roller is very convenient to replace, and the utility model is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of the structure of an embodiment of the utility model is given Figure 1 ;
[0020] Figure 2 A schematic diagram of the structure of an embodiment of the utility model is given Figure 2 ;
[0021] Figure 3 A schematic diagram of the structure of an embodiment of the utility model is given Figure 3 ;
[0022] Figure 4 for Figure 1 Schematic diagram of the local enlarged structure at point A in the middle.
[0023] 1. Base plate; 2. Mounting table; 3. Mounting plate; 4. Unwinding roller; 5. Support table; 6. Fixed table; 7. Winding roller; 8. Guide wheel; 9. Slider; 10. First cylinder; 11. First motor; 12. Reciprocating screw rod; 13. Second motor; 14. Mounting block; 15. Cross connection block; 16. Guide block; 17. Fixed block; 18. Trigger assembly; 19. Guide plate; 20. Spring; 21. Support seat; 22. Counting sensor; 23. Cutting knife; 24. Cutting groove; 25. Second cylinder; 26. Push plate. DETAILED DESCRIPTION
[0024] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0025] Example
[0026] like Figure 1 As shown, a copper and aluminum wire winding device proposed by the utility model comprises a bottom plate 1, and also comprises a fixed platform 6, the fixed platform 6 is fixedly mounted on the bottom plate 1, a winding roller 7 is slidably and rotatably mounted on the fixed platform 6, and a control mechanism for limiting the copper and aluminum wire wound on the winding roller 7 is arranged on the bottom plate 1;
[0027] The auxiliary mechanism is arranged on the bottom plate 1 to push the winding roller 7 and cut the copper and aluminum wires.
[0028] like Figure 3-4As shown, the present embodiment includes a control mechanism, which includes a mounting platform 2 fixedly mounted on a base plate 1, a first cylinder 10 fixedly mounted on the mounting platform 2, a guide block 16 slidably mounted on the mounting platform 2, the guide block 16 is fixedly connected to the piston rod of the first cylinder 10, a first motor 11 is fixedly mounted on the guide block 16, a switch of the first motor 11 is provided with a controller, a cross connection block 15 is fixedly mounted on the output shaft of the first motor 11, the cross connection block 15 is detachably connected to the winding roller 7, a fixing block 17 is fixedly mounted on the winding roller 7, a support seat 21 is fixedly mounted on one side of the fixed platform 6, a spring 20 is fixedly mounted on the support seat 21, a guide plate 19 is fixedly mounted on one end of the spring 20, the guide plate 19 is tilted, a trigger assembly 18 is fixedly mounted on the bottom of the guide plate 19, a counting sensor 22 is fixedly mounted on the support seat 21, and the model of the counting sensor 22 is I MS-CX6080 has fast response and fault self-checking functions to ensure accurate counting. The output end of the counting sensor 22 is connected to the input end of the controller, and the output end of the controller is connected to the switch of the first motor 11. The first cylinder 10 is started to connect the cross connection block 15 to the winding roller 7. The first motor 11 is started. The output shaft of the first motor 11 drives the winding roller 7 to rotate, and the winding roller 7 drives the fixed block 17 to rotate. The fixed block 17 squeezes the guide plate 19 to make the guide plate 19 move downward. The guide plate 19 drives the trigger component 18 to move downward. When the trigger component 18 contacts the counting sensor 22, the counting sensor 22 counts a number. When the set value of the counting sensor 22 is reached, the counting sensor 22 transmits a signal to the controller, and the controller controls the first motor 11 to stop, so that the number of winding circles of the copper and aluminum wires on the winding roller 7 is relatively fixed.
[0029] like Figure 2-3 As shown, the present embodiment also includes an auxiliary mechanism, which includes a second cylinder 25 fixedly mounted on the base plate 1, a push plate 26 fixedly mounted on the piston rod of the second cylinder 25, and an arc-shaped setting. A cutting knife 23 is fixedly mounted on one side of the second cylinder 25, and a cutting groove 24 is fixedly mounted on the base plate 1, and the cutting knife 23 is located directly below the level of the cutting groove 24. After winding is completed, the first cylinder 10 is started, and the piston rod of the first cylinder 10 drives the cross connecting block 15 to separate from the winding roller 7, and the second cylinder 25 is started, and the piston rod of the second cylinder 25 drives the push plate 26 to move upward and contact the winding roller 7, so that the winding roller 7 is moved upward, and at the same time, the cutting knife 23 moves upward to cut the copper and aluminum wires.
[0030] like Figure 1-2As shown, a mounting plate 3 is fixedly mounted on the base plate 1, and a unwinding roller 4 is rotatably mounted in the mounting plate 3. A support platform 5 is fixedly mounted on the base plate 1, and a second motor 13 is fixedly mounted on the support platform 5. A reciprocating screw rod 12 is fixedly mounted on the output shaft of the second motor 13, and a slider 9 is threadedly mounted on the reciprocating screw rod 12. The slider 9 is slidably connected to the support platform 5, and a guide wheel 8 is fixedly mounted on the bottom of the slider 9. The copper and aluminum wire on the unwinding roller 4 is connected to the winding roller 7 through the guide wheel 8. When the winding roller 7 rotates, the second motor 13 is started, and the output shaft of the second motor 13 drives the reciprocating screw rod 12 to rotate, so that the slider 9 performs horizontal reciprocating motion on the support platform 5, and the guide wheel 8 drives the copper and aluminum wire to be evenly wound around the winding roller 7. A mounting block 14 is fixedly mounted on one side of the winding roller 7, and a cross connecting block 15 is located in the mounting block 14. A slide groove is provided on the mounting platform 2, and a guide block 16 is located in the slide groove.
[0031] Working principle: The copper and aluminum wire on the unwinding roller 4 is connected to the winding roller 7 through the guide wheel 8, and the first motor 11 is started. The output shaft of the first motor 11 drives the winding roller 7 to rotate. When the winding roller 7 rotates, the second motor 13 is started. The output shaft of the second motor 13 drives the reciprocating screw rod 12 to rotate, so that the slider 9 performs horizontal reciprocating motion on the support platform 5. The guide wheel 8 drives the copper and aluminum wire to be evenly wound on the winding roller 7. The winding roller 7 drives the fixed block 17 to rotate. The fixed block 17 squeezes the guide plate 19, so that the guide plate 19 moves downward. The guide plate 19 drives the trigger component 18 to move downward. When the trigger component 18 contacts the counting sensor 22, the counting sensor 22 counts one. When the set value of the counting sensor 22 is reached, the counting sensor 22 transmits a signal to the controller, and the controller controls the first motor 11 to stop, so that the number of winding turns of the copper and aluminum wire on the winding roller 7 is relatively fixed. After the winding is completed, the first cylinder 10 is started, and the piston rod of the first cylinder 10 drives the cross connecting block 15 to separate from the winding roller 7, and the second cylinder 25 is started. The piston rod of the second cylinder 25 drives the push plate 26 to move upward and contact the winding roller 7, and the winding roller 7 is moved upward. At the same time, the cutting knife 23 moves upward to cut the copper and aluminum wire, thereby limiting the number of winding turns of the copper and aluminum wire on the winding roller, and the winding is relatively uniform. It is very convenient to replace the winding roller and it is highly practical.
[0032] The above-mentioned specific embodiments are only several optional embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. A copper and aluminum wire winding device, comprising a bottom plate (1), characterized in that: Also includes: A fixed platform (6), the fixed platform (6) is fixedly mounted on the bottom plate (1), a winding roller (7) is slidably and rotatably mounted on the fixed platform (6), and a control mechanism for limiting the copper and aluminum wires wound on the winding roller (7) is provided on the bottom plate (1); An auxiliary mechanism is arranged on the bottom plate (1) and is used to push the winding roller (7) and cut the copper and aluminum wires.
2. A copper and aluminum wire winding device according to claim 1, characterized in that: The control mechanism comprises a mounting platform (2) fixedly mounted on a base plate (1), a first cylinder (10) fixedly mounted on the mounting platform (2), a guide block (16) slidably mounted on the mounting platform (2), the guide block (16) being fixedly connected to a piston rod of the first cylinder (10), a first motor (11) fixedly mounted on the guide block (16), a switch of the first motor (11) being provided with a controller, a cross connection block (15) fixedly mounted on an output shaft of the first motor (11), and the cross connection block (15) being detachably connected to a winding roller (7).
3. A copper and aluminum wire winding device according to claim 2, characterized in that: A fixing block (17) is fixedly mounted on the winding roller (7), a support seat (21) is fixedly mounted on one side of the fixing platform (6), a spring (20) is fixedly mounted on the support seat (21), a guide plate (19) is fixedly mounted on one end of the spring (20), the guide plate (19) is arranged in an inclined manner, a trigger assembly (18) is fixedly mounted on the bottom of the guide plate (19), a counting sensor (22) is fixedly mounted on the support seat (21), an output end of the counting sensor (22) is connected to an input end of a controller, and an output end of the controller is connected to a switch of the first motor (11).
4. The copper and aluminum wire winding device according to claim 1, characterized in that: The auxiliary mechanism comprises a second cylinder (25) fixedly mounted on the base plate (1); a push plate (26) is fixedly mounted on the piston rod of the second cylinder (25); the push plate (26) is arranged in an arc shape; a cutting knife (23) is fixedly mounted on one side of the second cylinder (25); a cutting groove (24) is fixedly mounted on the base plate (1); and the cutting knife (23) is located directly below the level of the cutting groove (24).
5. The copper and aluminum wire winding device according to claim 1, characterized in that: A support platform (5) is fixedly mounted on the base plate (1), a second motor (13) is fixedly mounted on the support platform (5), a reciprocating screw (12) is fixedly mounted on the output shaft of the second motor (13), a slider (9) is threadedly mounted on the reciprocating screw (12), the slider (9) is slidably connected to the support platform (5), and a guide wheel (8) is fixedly mounted on the bottom of the slider (9).
6. The copper and aluminum wire winding device according to claim 1, characterized in that: A mounting plate (3) is fixedly mounted on the bottom plate (1), and a reeling roller (4) is rotatably mounted inside the mounting plate (3).
7. The copper and aluminum wire winding device according to claim 2, characterized in that: A mounting block (14) is fixedly mounted on one side of the winding roller (7), and the cross connection block (15) is located inside the mounting block (14).
8. The copper and aluminum wire winding device according to claim 2, characterized in that: The mounting platform (2) is provided with a slide groove, and the guide block (16) is located in the slide groove.