Intelligent inspection equipment
By designing intelligent inspection equipment combining suspension guide rails and main machine, the problem of obstacle movement of inspection robots in the aluminum product processing environment is solved, and efficient patrol inspection through obstacle areas is achieved, which significantly improves the detection efficiency.
Patent Information
- Application Number
- CN202421685378.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-17
AI Technical Summary
When existing inspection robots move in an aluminum product processing environment, their movements are blocked due to ground level and material placement, and they cannot pass through the area efficiently, which increases the time for patrol inspection and reduces efficiency.
An intelligent inspection equipment is designed, adopting a structure that combines suspension guide rails and main body machine. The suspension height of the suspension guide rails is adjustable. The main body machine is equipped with a walking wheel and a sweeping mechanism, which can clean impurities in the guide groove and clean up the slag through the suction mechanism to ensure the smooth flow of the guide rails.
This equipment allows the inspection robot to easily and smoothly cross the aluminum product processing equipment and materials placed or placed on the ground, avoiding detours, and significantly improving the efficiency of the inspection.
Smart Images

Figure CN222894949U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of patrol inspection robots, in particular to an intelligent patrol inspection device. Background Art
[0002] Based on the optical character recognition and image recognition capabilities, the inspection robot can simulate professional manual operations, and perform inspection operations such as clicking, identifying and checking in various scenes of the multi-level pages of the entire site and the entire process of capital transactions, and can realize automatic inspection and monitoring of application pages. At present, in the aluminum products industry, professional inspection robots are also used to inspect and observe warehouses, manufacturing lines, etc., to detect the temperature, humidity and other conditions inside the inspection area in real time.
[0003] A Chinese patent with publication number CN217496327U discloses an intelligent inspection robot. By setting up a special inspection robot to replace manual inspection, the inspection robot can move and inspect on the ground indoors and outdoors. However, the inspection robot is easily restricted by the levelness of the ground during movement. Especially in the aluminum industry, various aluminum product processing equipment and materials are mostly directly placed or placed on the ground, and some materials will exceed the originally specified placement area due to volume, specifications, etc., causing obstruction to surrounding roads, resulting in the inspection robot's movement being hindered when passing through this area, and the route needs to be changed frequently, and it is impossible to pass through the area efficiently, which increases the time of patrol inspection and reduces the efficiency of patrol inspection. Utility Model Content
[0004] The purpose of the utility model is to provide an intelligent patrol inspection device to solve the problems existing in the above-mentioned prior art and to effectively improve the efficiency of patrol inspection.
[0005] To achieve the above purpose, the utility model provides the following solutions:
[0006] The utility model provides an intelligent inspection device, including a hanging guide rail and a main machine, a first guide groove is provided on the first side surface of the hanging guide rail, and a second guide groove is provided on the second side surface of the hanging guide rail; at least one first walking wheel and at least one second walking wheel are provided at the top of the main machine, the first walking wheel is arranged in the first guide groove, the first walking wheel can rotate along the inner side wall of the first guide groove, the second walking wheel is arranged in the second guide groove, the second walking wheel can rotate along the inner side wall of the second guide groove, and the rotation of the first walking wheel and the second walking wheel can drive the main machine forward or backward; a first slot sweeping mechanism and a second slot sweeping mechanism are provided at the top of the main machine, the first end of the first slot sweeping mechanism extends into the first guide groove, the first end of the first slot sweeping mechanism can clean the first guide groove, the first end of the second slot sweeping mechanism extends into the second guide groove, and the first end of the second slot sweeping mechanism can clean the second guide groove; a detection device is fixedly provided on the main machine, and the detection device can complete the detection task.
[0007] Preferably, the first slot sweeping mechanism includes a first cleaning mechanism, the first cleaning mechanism includes a first mounting bracket, a first mounting plate, a first connecting block and a first cleaning plate, one end of the first mounting bracket can be detachably fixed to the main machine, the first mounting plate is fixedly arranged on the other end of the first mounting bracket, one end of the first connecting block can be detachably fixedly arranged on the first mounting plate, the first cleaning plate is fixedly arranged on the other end of the first connecting block, the first cleaning plate extends into the first guide groove, and the first cleaning plate can clean the first guide groove; the second slot sweeping mechanism includes a second cleaning mechanism, the second cleaning mechanism includes a second mounting bracket, a second mounting plate, a second connecting block and a second cleaning plate, one end of the second mounting bracket can be detachably fixedly arranged on the main machine, the second mounting plate is fixedly arranged on the other end of the second mounting bracket, one end of the second connecting block can be detachably fixedly arranged on the second mounting plate, the second cleaning plate is fixedly arranged on the other end of the second connecting block, the second cleaning plate extends into the second guide groove, and the second cleaning plate can clean the second guide groove.
[0008] Preferably, the first slot sweeping mechanism also includes a first suction mechanism, the first suction mechanism includes a first suction head, a first conveying pipe, a first collecting box and a first suction pump, the first suction head is placed at the first guide slot, one end of the first conveying pipe is fixedly connected and communicated with the first suction head, the other end of the first conveying pipe is fixedly connected and communicated with the first collecting box, the first suction pump is arranged in the first collecting box, and the first suction pump can be used to pump the crushed slag in the first guide slot into the first collecting box through the first suction head and the first conveying pipe; the second slot sweeping mechanism also includes a second suction mechanism, the second suction mechanism includes a second suction head, a second conveying pipe, a second collecting box and a second suction pump, the second suction head is placed at the second guide slot, one end of the second conveying pipe is fixedly connected and communicated with the second suction head, the other end of the second conveying pipe is fixedly connected and communicated with the second collecting box, and the second suction pump is arranged in the second collecting box, and the second suction pump can be used to pump the crushed slag in the second guide slot into the second collecting box through the second suction head and the second conveying pipe.
[0009] Preferably, the first suction mechanism also includes a first filter, which is fixedly arranged in the first collecting box, and the first filter divides the first collecting box into a first collecting space and a first installation space, the first collecting space is connected to the end of the first conveying pipe away from the first suction head, and the first suction pump is arranged in the first installation space; the second suction mechanism also includes a second filter, which is fixedly arranged in the second collecting box, and the second filter divides the second collecting box into a second collecting space and a second installation space, the second collecting space is connected to the end of the second conveying pipe away from the second suction head, and the second suction pump is arranged in the second installation space.
[0010] Preferably, a first drawer is provided in the first collecting space, and the first drawer can enter or leave the first collecting space; and a second drawer is provided in the second collecting space, and the second drawer can enter or leave the second collecting space.
[0011] Preferably, the end of the first cleaning plate away from the first connecting block has a first sharp corner; the end of the second cleaning plate away from the second connecting block has a second sharp corner.
[0012] Preferably, the detection device includes a light detector, a detection camera and a temperature detection component.
[0013] Preferably, the light detector comprises a fixing frame, a light sensor and a fixing connection member, the fixing frame is fixedly arranged on a side surface of the main machine, and the light sensor is detachably fixed on the fixing frame via the fixing connection member.
[0014] Preferably, the number of the detection cameras and the number of the temperature detection components are both two, and the detection cameras and the temperature detection components are both arranged at the bottom of the main machine.
[0015] Compared with the prior art, the utility model has achieved the following technical effects:
[0016] The intelligent inspection equipment provided by the utility model comprises a hanging guide rail and a main machine. The hanging height of the hanging guide rail is determined in combination with actual inspection needs. The rotation of the first walking wheel and the second walking wheel can drive the main machine forward or backward. The first end of the first slot sweeping mechanism can clean the first guide groove, and the first end of the second slot sweeping mechanism can clean the second guide groove. The detection device can complete the detection task, so that the main machine and the detection device can easily and smoothly cross various aluminum product processing equipment, materials, etc. installed or placed on the ground without detouring or avoiding, thereby effectively improving the efficiency of patrol inspection. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 A schematic diagram of the intelligent inspection device provided by the utility model;
[0019] Figure 2 for Figure 1 Schematic diagram of the middle suspension rail;
[0020] Figure 3 for Figure 1 Schematic diagram of the main machine;
[0021] Figure 4 for Figure 1 A schematic diagram of a structure installed on the first guide groove;
[0022] Figure 5 for Figure 1 A schematic diagram of the first cleaning mechanism;
[0023] Figure 6 for Figure 1 A schematic diagram of a first suction mechanism;
[0024] Figure 7 for Figure 1 Schematic diagram of the medium light detector;
[0025] In the figure: 1-suspension guide rail, 2-main machine, 3-first walking wheel, 4-second walking wheel, 5-first guide groove, 6-first mounting bracket, 7-first mounting plate, 8-first connecting block, 9-first cleaning plate, 10-first suction head, 11-first conveying pipe, 12-first collecting box, 13-first suction pump, 14-first filter screen, 15-first drawer, 16-first sharp corner, 17-fixed frame, 18-light sensor, 19-fixed connecting piece. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] The purpose of the utility model is to provide an intelligent patrol inspection device to solve the problems existing in the above-mentioned prior art and to effectively improve the efficiency of patrol inspection.
[0028] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0029] like Figure 1-Figure 7 As shown, the utility model provides an intelligent inspection device, including a hanging guide rail 1 and a main machine 2, a first guide groove 5 is provided on the first side surface of the hanging guide rail 1, and a second guide groove is provided on the second side surface of the hanging guide rail 1; at least one first walking wheel 3 and at least one second walking wheel 4 are provided at the top of the main machine 2, the first walking wheel 3 is arranged in the first guide groove 5, the first walking wheel 3 can rotate along the inner side wall of the first guide groove 5, the second walking wheel 4 is arranged in the second guide groove, the second walking wheel 4 can rotate along the inner side wall of the second guide groove, and the rotation of the first walking wheel 3 and the second walking wheel 4 can drive the main machine 2 to move forward or backward; a first slot sweeping mechanism and a second slot sweeping mechanism are provided at the top of the main machine 2, the first end of the first slot sweeping mechanism extends into the first guide groove 5, the first end of the first slot sweeping mechanism can clean the first guide groove 5, the first end of the second slot sweeping mechanism extends into the second guide groove, and the first end of the second slot sweeping mechanism can clean the second guide groove; a detection device is fixedly provided on the main machine 2, and the detection device can complete the detection task.
[0030] The intelligent inspection equipment provided by the utility model comprises a suspension rail 1 and a main machine 2. The suspension height of the suspension rail 1 is determined in combination with actual inspection requirements. The rotation of the first walking wheel 3 and the second walking wheel 4 can drive the main machine 2 to move forward or backward. The first end of the first slot sweeping mechanism can sweep the first guide groove 5, and the first end of the second slot sweeping mechanism can sweep the second guide groove. The detection device can complete the detection task, so that the main machine 2 and the detection device can easily and smoothly cross various aluminum product processing equipment, materials, etc. placed or placed on the ground without detouring, thereby effectively improving the inspection. efficiency; it should be noted that the first end of the first grooving mechanism is placed in front of the first walking wheel 3, and the first end of the second grooving mechanism is placed in front of the second walking wheel 4, to ensure the cleanliness of the suspension guide rail 1, so as to clear the obstacles first and then allow the first walking wheel 3 and the second walking wheel 4 to pass, to ensure that the first walking wheel 3 and the second walking wheel 4 move stably and smoothly, to ensure that the intelligent inspection equipment is more stable when moving, to improve the working quality of the intelligent inspection equipment itself, and to ensure the stability of the operation of the intelligent inspection equipment; it should be noted that the existing detection device needs to be selected according to the actual detection needs.
[0031] Further, the first slot sweeping mechanism includes a first cleaning mechanism, which includes a first mounting bracket 6, a first mounting plate 7, a first connecting block 8 and a first cleaning plate 9, one end of the first mounting bracket 6 can be detachably fixed on the main machine 2, the first mounting plate 7 is fixedly mounted on the other end of the first mounting bracket 6, one end of the first connecting block 8 can be detachably fixedly mounted on the first mounting plate 7, the first cleaning plate 9 is fixedly mounted on the other end of the first connecting block 8, the first cleaning plate 9 extends into the first guide groove 5, and the first cleaning plate 9 can clean the first guide groove 5; the second slot sweeping mechanism includes a second cleaning mechanism, which includes a second mounting bracket, a second mounting plate, a second connecting block and a second cleaning plate, one end of the second mounting bracket It can be removably fixed on the main machine 2, the second mounting plate is fixed on the other end of the second mounting bracket, one end of the second connecting block can be removably fixed on the second mounting plate, the second cleaning plate is fixed on the other end of the second connecting block, the second cleaning plate extends into the second guide groove, the second cleaning plate can clean the second guide groove, the structure is simple, easy to manufacture, use and maintain, and can stably and automatically clean dust, gravel and other impurities in the suspension guide rail 1; it should be noted here that the first connecting block 8 and the first mounting plate 7 can be connected with bolts and nuts but are not limited to them, and the second connecting block and the second mounting plate can be connected with bolts and nuts but are not limited to them, which is convenient for rapid disassembly, replacement, installation and positioning.
[0032] Furthermore, the first trough sweeping mechanism also includes a first suction mechanism, which includes a first suction head 10, a first conveying pipe 11, a first collecting box 12 and a first suction pump 13. The first suction head 10 is placed at the first guide groove 5, one end of the first conveying pipe 11 is fixedly connected and communicated with the first suction head 10, the other end of the first conveying pipe 11 is fixedly connected and communicated with the first collecting box 12, and the first suction pump 13 is arranged in the first collecting box 12. When the first suction pump 13 works, it can pump the slag in the first guide groove 5 into the first collecting box 12 through the first suction head 10 and the first conveying pipe 11; the second trough sweeping mechanism also includes The second suction mechanism includes a second suction head, a second conveying pipe, a second collecting box and a second suction pump. The second suction head is placed at the second guide groove. One end of the second conveying pipe is fixedly connected and communicated with the second suction head. The other end of the second conveying pipe is fixedly connected and communicated with the second collecting box. The second suction pump is arranged in the second collecting box. The second suction pump can pump the debris in the second guide groove into the second collecting box through the second suction head and the second conveying pipe. The structure is simple, easy to manufacture, use and maintain, and can absorb and collect smaller impurities that have not been completely cleaned by the first cleaning mechanism and the second cleaning mechanism.
[0033] Furthermore, the first suction mechanism also includes a first filter 14, which is fixedly arranged in the first collecting box 12, and the first filter 14 divides the first collecting box 12 into a first collecting space and a first installation space, the first collecting space is connected to the end of the first conveying pipe 11 away from the first suction head 10, the first suction pump 13 is arranged in the first installation space, and the first filter 14 is used to prevent debris from entering the first suction pump 13; the second suction mechanism also includes a second filter, which is fixedly arranged in the second collecting box, and the second filter divides the second collecting box into a second collecting space and a second installation space, the second collecting space is connected to the end of the second conveying pipe away from the second suction head, the second suction pump is arranged in the second installation space, and the first filter 14 is used to prevent debris from entering the first suction pump 13, so as to protect the first suction pump 13 and the second suction pump.
[0034] Furthermore, a first drawer 15 is provided in the first collecting space, and the first drawer 15 can enter or leave the first collecting space; a second drawer is provided in the second collecting space, and the second drawer can enter or leave the second collecting space, so as to facilitate timely cleaning of collected debris.
[0035] Furthermore, the end of the first cleaning plate 9 away from the first connecting block 8 has a first sharp corner 16; the end of the second cleaning plate away from the second connecting block has a second sharp corner, which is convenient for removing and pushing away the debris in the first guide groove 5 and the second guide groove.
[0036] Furthermore, the overall width of the first cleaning plate 9 is consistent with the slot width of the first guide groove 5, and the first cleaning plate 9 is trapezoidal in shape as a whole, which is used to stably clean the impurities in the first guide groove 5. During use, the first cleaning plate 9 can fit the first guide groove 5 more stably, and the impurities inside the first guide groove 5 can be fully pushed and cleaned during the movement of the first cleaning plate 9.
[0037] Furthermore, the detection device includes a light detector, a detection camera and a temperature detection component. The light detector is used to detect the lighting conditions on site, automatically detect the lighting conditions inside the inspected area, and automatically record areas where the lighting does not meet the requirements during movement, so as to facilitate subsequent maintenance by subsequent staff, ensure the stability of the lighting inside the target area, and expand the working range of the equipment itself. The detection camera is used to photograph the on-site conditions, and the temperature detection component is used to detect the on-site temperature, so as to facilitate real-time observation of the specific conditions and temperature inside the inspected area.
[0038] Furthermore, the light detector includes a fixing frame 17, a light sensor 18 and a fixed connection member 19. The fixing frame 17 is fixed on the side of the main machine 2. The light sensor 18 can be detachably fixed on the fixing frame 17 through the fixed connection member 19. The structure is simple and easy to manufacture, use and maintain. It should be noted that the fixed connection member 19 can be but is not limited to a screw.
[0039] Furthermore, the number of detection cameras and the number of temperature detection components are both two, and the detection cameras and the temperature detection components are both arranged at the bottom of the main machine 2 to facilitate comprehensive detection.
[0040] The present invention uses specific examples to illustrate the principle and implementation of the present invention. The above examples are only used to help understand the method and core idea of the present invention. At the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the present invention.
Claims
1. An intelligent inspection device, characterized in that: The wheelchair-mounted vehicle comprises a first wheel, a second wheel and a second wheel, wherein the wheelchair-mounted vehicle has a first end, the first wheel being arranged in the first guide groove, the wheelchair-mounted vehicle having a first end, and a second wheel being arranged in the second guide groove.
2. The intelligent inspection device according to claim 1, characterized in that: The first slot sweeping mechanism includes a first cleaning mechanism, the first cleaning mechanism including a first mounting bracket, a first mounting plate, a first connecting block and a first cleaning plate, one end of the first mounting bracket can be detachably fixed on the main machine, the first mounting plate is fixedly arranged on the other end of the first mounting bracket, one end of the first connecting block can be detachably fixedly arranged on the first mounting plate, the first cleaning plate is fixedly arranged on the other end of the first connecting block, the first cleaning plate extends into the first guide groove, and the first cleaning plate can clean the first guide groove; the second slot sweeping mechanism includes a second cleaning mechanism, the second cleaning mechanism includes a second mounting bracket, a second mounting plate, a second connecting block and a second cleaning plate, one end of the second mounting bracket can be detachably fixedly arranged on the main machine, the second mounting plate is fixedly arranged on the other end of the second mounting bracket, one end of the second connecting block can be detachably fixedly arranged on the second mounting plate, the second cleaning plate is fixedly arranged on the other end of the second connecting block, the second cleaning plate extends into the second guide groove, and the second cleaning plate can clean the second guide groove.
3. The intelligent inspection device according to claim 2, characterized in that: The first trough sweeping mechanism also includes a first suction mechanism, the first suction mechanism includes a first suction head, a first conveying pipe, a first collecting box and a first suction pump, the first suction head is placed at the first guide groove, one end of the first conveying pipe is fixedly connected and communicated with the first suction head, the other end of the first conveying pipe is fixedly connected and communicated with the first collecting box, the first suction pump is arranged in the first collecting box, and the first suction pump can pump the crushed slag in the first guide groove into the first collecting box through the first suction head and the first conveying pipe; the second trough sweeping mechanism also includes a second suction mechanism, the second suction mechanism includes a second suction head, a second conveying pipe, a second collecting box and a second suction pump, the second suction head is placed at the second guide groove, one end of the second conveying pipe is fixedly connected and communicated with the second suction head, the other end of the second conveying pipe is fixedly connected and communicated with the second collecting box, the second suction pump is arranged in the second collecting box, and the second suction pump can pump the crushed slag in the second guide groove into the second collecting box through the second suction head and the second conveying pipe.
4. The intelligent inspection device according to claim 3, characterized in that: The first suction mechanism also includes a first filter, which is fixedly arranged in the first collecting box. The first filter divides the first collecting box into a first collecting space and a first installation space. The first collecting space is connected to an end of the first conveying pipe away from the first suction head, and the first suction pump is arranged in the first installation space; the second suction mechanism also includes a second filter, which is fixedly arranged in the second collecting box. The second filter divides the second collecting box into a second collecting space and a second installation space. The second collecting space is connected to an end of the second conveying pipe away from the second suction head, and the second suction pump is arranged in the second installation space.
5. The intelligent inspection device according to claim 4, characterized in that: A first drawer is provided in the first collection space, and the first drawer can enter or leave the first collection space; a second drawer is provided in the second collection space, and the second drawer can enter or leave the second collection space.
6. The intelligent inspection device according to claim 2, characterized in that: One end of the first cleaning plate away from the first connecting block has a first sharp corner; and one end of the second cleaning plate away from the second connecting block has a second sharp corner.
7. The intelligent inspection device according to claim 1, characterized in that: The detection device includes a light detector, a detection camera and a temperature detection component.
8. The intelligent inspection device according to claim 7, characterized in that: The light detector comprises a fixing frame, a light sensor and a fixing connection piece. The fixing frame is fixedly arranged on the side of the main machine, and the light sensor is detachably fixed on the fixing frame through the fixing connection piece.
9. The intelligent inspection device according to claim 7, characterized in that: The number of the detection cameras and the number of the temperature detection components are both two, and the detection cameras and the temperature detection components are both arranged at the bottom of the main machine.
Citation Information
Patent Citations
Intelligent inspection robot
CN217496327U