Aluminum alloy step lubricating grease filling equipment

By designing an aluminum alloy step grease filling equipment, using the combination of power, transmission, rotation and synchronization components, automatic grease filling of the inner and outer covers of the subwheel is achieved, solving the problems of uneven grease quantity and low production efficiency caused by manual filling in the prior art, and improving production efficiency and convenience of use.

CN222894961UActive Publication Date: 2025-05-23NANTONG JIANGZHONG PHOTOELECTRIC
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Patent Information

Application Number
CN202421468959.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-05-23
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing grease filling machines require manual filling when filling grease on the inner and outer covers of the subwheel, resulting in uneven grease and application, which reduces production efficiency.

Method used

An aluminum alloy step grease filling device is designed, including a mounting shell and a positioning mechanism. Through the combination of power components, transmission components, rotation components and synchronization components, the inner and outer covers of the step subwheel are automatically filled with grease.

Benefits of technology

The uniform and quantitative grease is added to the inner and outer covers of the step subwheel, which improves production efficiency, reduces manual operation and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides aluminum alloy step lubricating grease filling equipment, and relates to the technical field of lubricating grease filling equipment, the aluminum alloy step lubricating grease filling equipment comprises a mounting shell and a positioning mechanism, the positioning mechanism is arranged in the mounting shell, the positioning mechanism comprises a power assembly, a transmission assembly, a rotating assembly and a synchronization assembly, the power assembly is arranged in an inner cavity of the mounting shell, and the transmission assembly is arranged in the inner cavity of the mounting shell. Through the arrangement of the filling assembly, during use, lubricating grease is filled into an inner cover and an outer cover of a step auxiliary wheel, so that the production efficiency is improved, most importantly, the lubricating grease can be smeared into the inner cover and the outer cover in a quantitative, uniform and waste-free mode, and the use requirements of a user are met; and the rotating assembly synchronously rotates through the synchronous assembly, so that the cross-shaped rod positions and replaces the step auxiliary wheel, manual operation is reduced, the labor intensity is reduced, the production efficiency is improved, and use by a user is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of grease filling equipment, in particular to an aluminum alloy step grease filling equipment. Background Art

[0002] Grease filling equipment is a mechanical device used to accurately distribute and fill grease. In modern industrial maintenance, this type of equipment plays a vital role, not only improving work efficiency, but also ensuring the accuracy and consistency of lubrication operations. When the aluminum alloy step is required for outdoor use, grease needs to be added to the inner and outer covers of the secondary wheel.

[0003] After searching, the patent number "CN216079244U" mentioned in the text that "the utility model discloses a swing-type grease filling machine, including a reduction motor, a chassis, an eccentric wheel assembly, an oil pressure mechanism, an oil outlet mechanism and other parts. The reduction motor, the eccentric wheel assembly, and the oil outlet mechanism are fastened to the chassis respectively; the swing shaft of the eccentric wheel assembly is fastened to the plunger of the oil pressure mechanism; the oil pressure mechanism is fastened to the oil outlet mechanism. The power supply and the reduction motor provide power to the eccentric wheel assembly, and the rotation of the eccentric wheel drives the swing shaft to drive the plunger pair of the oil pressure mechanism to reciprocate; the reciprocating motion of the plunger pair mechanism causes a pressure difference to form inside and outside the cavity, and the grease is Continuously suck in or pump out; at the same time, the rotation of the eccentric wheel drives the oil pressure mechanism and the oil outlet mechanism to swing around the fixed sleeve relative to the chassis. The utility model has the advantages of being able to avoid vacuuming to the greatest extent and improve the oil absorption efficiency. When in use, the oil-displacing mechanism rotates to assist the flow of grease, and at the same time, the oil pressure mechanism swings in the oil tank to actively absorb oil, thereby increasing the amount of oil absorption and improving the filling efficiency. However, when the grease filling machine fills the inner and outer covers of the secondary wheel with grease, manual filling is required, which causes the amount of grease and uneven application, reduces production efficiency, and does not meet the user's use needs.

[0004] Therefore, we provide an aluminum alloy step grease filling equipment to solve the above problems. Utility Model Content

[0005] The utility model aims to provide an aluminum alloy step grease filling device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum alloy step grease filling device, comprising a mounting shell and a positioning mechanism, wherein the positioning mechanism is arranged inside the mounting shell;

[0007] The positioning mechanism includes a power component, a transmission component, a rotating component and a synchronization component. The inner cavity of the mounting shell is provided with a power component, the outer side of the power component is provided with a transmission component, the front side of the transmission component is provided with a rotating component, and the synchronization component is provided between opposite sides of the rotating component.

[0008] Preferably, the power assembly includes a motor, a vertical bevel gear and a protective shell, the motor is fixedly mounted on the inner bottom wall of the mounting shell, the output shaft of the motor is connected to two vertical bevel gears via a coupling flat key, and the protective shell is fixedly mounted on the top of the mounting shell.

[0009] Preferably, the transmission assembly includes a transmission rod, a transverse bevel gear and a transmission gear. The transmission rod is rotatably mounted on the bottom surface of the inner cavity of the mounting shell, the transverse bevel gear is fixedly mounted on the outer surface of the transmission rod, the outer surface of the transverse bevel gear is meshed with the outer surface of the vertical bevel gear, and the transmission gear is fixedly mounted on one end of the transmission rod.

[0010] Preferably, the rotating assembly includes a rotating rod, a cross rod and a rotating gear. The mounting shell is internally rotatably installed with a rotating rod having one end passing through and extending to the outside thereof. The outer surface of the rotating rod is fixedly installed with a cross rod. The outer surface of the rotating rod is fixedly installed with a rotating gear. The outer surface of the rotating rod is meshed with the outer surface of the transmission gear.

[0011] Preferably, the synchronization assembly includes a synchronization rod and a synchronization gear, the synchronization rod is rotatably mounted on the inner wall of the mounting shell, the synchronization gear is fixedly mounted on the outer surface of the synchronization rod, and the outer surface of the synchronization gear is meshed with the outer surface of the rotating gear.

[0012] Preferably, a filling assembly is arranged above the mounting shell, and the filling assembly includes a mounting frame, an electric telescopic rod, a coating head, a connecting pipe and a quantitative lubricating oil filling machine.

[0013] Preferably, a mounting frame is fixedly mounted on the top surface of the mounting shell, an electric telescopic rod is fixedly mounted on the inner top wall of the mounting frame, and an application head is fixedly mounted on the bottom of the telescopic shaft of the electric telescopic rod.

[0014] Preferably, a connecting pipe is fixedly mounted on one side of the coating head, and a quantitative lubricating oil filling machine is fixedly mounted on the other end of the connecting pipe.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. By setting up the filling assembly, the inner and outer covers of the step pulley are filled with grease, which not only improves the production efficiency, but also can be quantitatively, evenly and wastefully applied to the inner and outer covers, meeting the needs of users.

[0017] 2. Through the setting of the positioning mechanism, the power component drives the rotating component to rotate through the transmission component, and the rotating component rotates synchronously through the synchronization component, so that the cross rod can position and replace the step pair wheel, reducing manual operation, reducing labor intensity, improving production efficiency, and facilitating user use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the installation shell and the protective shell of the utility model;

[0020] Figure 3 It is a schematic diagram of the structure of the installation shell and the cross rod of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the positioning mechanism of the utility model.

[0022] Numbers in the figure: 1. Mounting shell; 2. Positioning mechanism; 21. Power assembly; 211. Motor; 212. Vertical bevel gear; 213. Protective shell; 22. Transmission assembly; 221. Transmission rod; 222. Transverse bevel gear; 223. Transmission gear; 23. Rotation assembly; 231. Rotation rod; 232. Cross rod; 233. Rotation gear; 24. Synchronization assembly; 241. Synchronization rod; 242. Synchronization gear; 3. Filling assembly; 31. Mounting frame; 32. Electric telescopic rod; 33. Applicator head; 34. Connecting pipe; 35. Quantitative lubricating oil filling machine. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Embodiment 1

[0025] See also Figure 1-4 As shown, the utility model provides a technical solution: an aluminum alloy step grease filling device, comprising a mounting shell 1 and a positioning mechanism 2, wherein the positioning mechanism 2 is arranged inside the mounting shell 1;

[0026] The positioning mechanism 2 includes a power component 21, a transmission component 22, a rotating component 23 and a synchronization component 24. A power component 21 is arranged in the inner cavity of the mounting shell 1, a transmission component 22 is arranged outside the power component 21, a rotating component 23 is arranged on the front surface of the transmission component 22, and a synchronization component 24 is arranged between the opposite sides of the rotating component 23.

[0027] Furthermore, the power component 21 includes a motor 211, a vertical bevel gear 212 and a protective shell 213. The inner bottom wall of the mounting shell 1 is fixedly installed with a motor 211. The output shaft of the motor 211 is connected with two vertical bevel gears 212 through a coupling and a flat key. The top of the mounting shell 1 is fixedly installed with a protective shell 213, and the motor 211 drives the vertical bevel gear 212 to rotate.

[0028] Furthermore, the transmission component 22 includes a transmission rod 221, a horizontal bevel gear 222 and a transmission gear 223. The inner cavity bottom surface of the mounting shell 1 is rotatably installed with a transmission rod 221. The outer surface of the transmission rod 221 is fixedly installed with a horizontal bevel gear 222. The outer surface of the horizontal bevel gear 222 meshes with the outer surface of the vertical bevel gear 212. One end of the transmission rod 221 is fixedly installed with a transmission gear 223. The vertical bevel gear 212 drives the transmission rod 221 and the transmission gear 223 to rotate through the horizontal bevel gear 222.

[0029] Furthermore, the rotating component 23 includes a rotating rod 231, a cross rod 232 and a rotating gear 233. The inside of the mounting shell 1 is rotatably installed with a rotating rod 231 whose one end penetrates and extends to the outside. The outer surface of the rotating rod 231 is fixedly installed with a cross rod 232. The outside of the rotating rod 231 is fixedly installed with a rotating gear 233. The outer surface of the rotating gear 233 meshes with the outer surface of the transmission gear 223. The transmission gear 223 drives the rotating rod 231 and the cross rod 232 to rotate through the rotating gear 233.

[0030] Furthermore, the synchronization component 24 includes a synchronization rod 241 and a synchronization gear 242. The inner wall of the mounting shell 1 is rotatably installed with a synchronization rod 241. The outer surface of the synchronization rod 241 is fixedly installed with a synchronization gear 242. The outer surface of the synchronization gear 242 meshes with the outer surface of the rotating gear 233. The transmission gear 223 drives other cross rods 232 to rotate through the synchronization gear 242.

[0031] Embodiment Two

[0032] Please refer to Figure 1 As shown, compared with Embodiment One, as another implementation manner of the present utility model, a filling component 3 is arranged above the mounting shell 1. The filling component 3 includes a mounting frame 31, an electric telescopic rod 32, an application head 33, a connecting pipe 34 and a metering lubricating oil filling machine 35.

[0033] Furthermore, a mounting frame 31 is fixedly mounted on the top surface of the mounting shell 1, an electric telescopic rod 32 is fixedly mounted on the inner top wall of the mounting frame 31, a coating head 33 is fixedly mounted on the bottom of the telescopic axis of the electric telescopic rod 32, and the electric telescopic rod 32 drives the coating head 33 to contact the step secondary wheel.

[0034] Furthermore, a connecting pipe 34 is fixedly installed on one side of the coating head 33, and a quantitative lubricating oil filling machine 35 is fixedly installed on the other end of the connecting pipe 34. The quantitative lubricating oil filling machine 35 fills grease to the inner and outer covers of the step pair wheel through the connecting pipe 34 and the coating head 33.

[0035] Working principle: First, an aluminum alloy step grease filling device is moved to the working position. When in use, the first step is to place the step secondary wheel between the cross rods 232, and the motor 211 drives the vertical bevel gear 212 to rotate. The vertical bevel gear 212 drives the transmission rod 221 and the transmission gear 223 to rotate through the transverse bevel gear 222. In the second step, the transmission gear 223 drives the rotating rod 231 and the cross rod 232 to rotate through the rotating gear 233, and the transmission gear 223 drives other cross rods 232 to rotate through the synchronous gear 242. In the third step, the cross rod 232 rotates to make the step secondary wheel move intermittently, and at the same time, the step secondary wheel is centrally positioned. In the fourth step, the electric telescopic rod 32 drives the coating head 33 to contact the step secondary wheel, and the quantitative lubricating oil filler 35 fills grease to the inner and outer covers of the step secondary wheel through the connecting pipe 34 and the coating head 33. In this way, the use process of an aluminum alloy step grease filling device is completed.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An aluminum alloy step grease filling device, comprising a mounting shell (1) and a positioning mechanism (2), characterized in that: A positioning mechanism (2) is provided inside the installation shell (1); The positioning mechanism (2) comprises a power assembly (21), a transmission assembly (22), a rotation assembly (23) and a synchronization assembly (24); the inner cavity of the mounting shell (1) is provided with the power assembly (21); the outer side of the power assembly (21) is provided with the transmission assembly (22); the front side of the transmission assembly (22) is provided with the rotation assembly (23); and the synchronization assembly (24) is provided between opposite sides of the rotation assembly (23).

2. The aluminum alloy step grease filling device according to claim 1 is characterized in that: The power assembly (21) comprises a motor (211), a vertical bevel gear (212) and a protective shell (213); the motor (211) is fixedly mounted on the inner bottom wall of the mounting shell (1); the output shaft of the motor (211) is connected to two vertical bevel gears (212) via a coupling flat key; and the protective shell (213) is fixedly mounted on the top of the mounting shell (1).

3. The aluminum alloy step grease filling device according to claim 1 is characterized in that: The transmission assembly (22) comprises a transmission rod (221), a transverse bevel gear (222) and a transmission gear (223); the transmission rod (221) is rotatably mounted on the bottom surface of the inner cavity of the mounting shell (1); the transverse bevel gear (222) is fixedly mounted on the outer surface of the transmission rod (221); the outer surface of the transverse bevel gear (222) is meshed with the outer surface of the vertical bevel gear (212); and the transmission gear (223) is fixedly mounted on one end of the transmission rod (221).

4. The aluminum alloy step grease filling device according to claim 1, characterized in that: The rotating assembly (23) comprises a rotating rod (231), a cross rod (232) and a rotating gear (233); the rotating rod (231) having one end penetrating and extending to the outside of the mounting shell (1) is rotatably mounted inside the mounting shell (1); the cross rod (232) is fixedly mounted on the outer surface of the rotating rod (231); the rotating gear (233) is fixedly mounted on the outside of the rotating rod (231); and the outer surface of the rotating gear (233) is meshed with the outer surface of the transmission gear (223).

5. The aluminum alloy step grease filling device according to claim 1, characterized in that: The synchronization assembly (24) comprises a synchronization rod (241) and a synchronization gear (242); the synchronization rod (241) is rotatably mounted on the inner wall of the mounting shell (1); the synchronization gear (242) is fixedly mounted on the outer surface of the synchronization rod (241); and the outer surface of the synchronization gear (242) is meshed with the outer surface of the rotating gear (233).

6. The aluminum alloy step grease filling device according to claim 1, characterized in that: A filling assembly (3) is arranged above the mounting shell (1), and the filling assembly (3) comprises a mounting frame (31), an electric telescopic rod (32), a coating head (33), a connecting pipe (34) and a quantitative lubricating oil filling machine (35).

7. The aluminum alloy step grease filling device according to claim 6, characterized in that: A mounting frame (31) is fixedly mounted on the top surface of the mounting shell (1), an electric telescopic rod (32) is fixedly mounted on the inner top wall of the mounting frame (31), and a coating head (33) is fixedly mounted on the bottom of the telescopic axis of the electric telescopic rod (32).

8. The aluminum alloy step grease filling device according to claim 7, characterized in that: A connecting pipe (34) is fixedly mounted on one side of the coating head (33), and a quantitative lubricating oil filling machine (35) is fixedly mounted on the other end of the connecting pipe (34).

Citation Information

Patent Citations

  • Swing type lubricating grease filling machine

    CN216079244U