Combination and replacement device capable of adjusting execution sensing assembly

Abstract

The utility model discloses an adjustable execution sensing assembly combination replacement device, which comprises a driving motor and a sensing mounting plate, and is characterized in that through the arrangement of a structure box and a series of structures inside the structure box, when the combination of sensing assemblies is replaced through the replacement device, the structure box slides downwards; when the hooks on the two sides of the lower end of the clamping rod make contact with the clamping block, the two sides of the lower end of the clamping rod extrude outwards, at the moment, the spring structure is in an extruded state, when the hooks on the two sides of the lower end of the clamping rod are located at the lower end of the side surface of the clamping block, the two sides of the lower end of the clamping rod are clamped at the lower ends of the two sides of the clamping block, and the purpose of clamping and fixing the clamping block and a sensor at the lower end is achieved. After the sensor is moved to a new position, the electric push rod is shortened, the upper end of the clamping rod is clamped in the extrusion groove, the upper end of the clamping rod is extruded to rotate towards the middle, the lower end of the clamping rod rotates towards the two ends, the purpose of loosening the sensor in the middle is achieved, and rapid replacement and accurate positioning of the sensing assembly are achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of sensor components, and in particular relates to an adjustable sensor component combination replacement device. Background Art

[0002] Actuator and sensor components refer to components that integrate execution and sensing functions in an automated system or robot, where actuators are responsible for performing physical actions according to control signals, such as motors and cylinders, while sensor components are responsible for detecting and transmitting physical quantities or environmental conditions, such as temperature, pressure, and position sensors. These components work together to enable the machine to monitor the results of actions or environmental changes while performing specific operational tasks, thereby achieving precise control and efficient automated operations.

[0003] In the field of industrial automation, actuator sensing components are a key part to ensure the normal operation of the system. These components are usually integrated into the equipment or system in combination to complete specific monitoring and control tasks. However, due to the influence of continuous workload and environmental factors, the combination of these actuator sensing components will inevitably wear, age or fail, thus requiring regular or irregular replacement.

[0004] Currently, performing sensor component replacement relies on two traditional methods: manual replacement and robot-assisted replacement. The manual replacement method involves technicians using hand tools to remove and reinstall components. Although this method is technically feasible, it has obvious shortcomings. First, the manual replacement process is time-consuming and labor-intensive, especially when operating inside complex or confined equipment. These problems are particularly prominent. Second, due to human factors, errors are prone to occur during the manual replacement process, which may not only cause equipment damage, but also affect the stability and reliability of the entire system.

[0005] On the other hand, in order to overcome the limitations of manual replacement, the robot-assisted replacement method was introduced. The robot can complete the replacement task accurately and quickly, reducing the dependence on manpower. However, the high cost of the robot replacement system, including acquisition, maintenance and operation costs, is a significant financial burden for many companies. In addition, the complexity of the robot system and the need for professional operators also limit its application in certain occasions. Utility Model Content

[0006] The technical problem to be solved by the utility model is to overcome the existing defects and provide an adjustable sensor assembly replacement device to solve the problems proposed in the above background technology that manual replacement of the assembly is time-consuming, labor-intensive and error-prone, and the cost of replacing the robot arm is high.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an adjustable execution sensor component combination replacement device, comprising a driving motor and a sensor mounting plate, the upper ends of the two side surfaces of the driving motor are fixedly connected to the sensor mounting plates, both ends of the surface of the sensor mounting plate are provided with sensor mounting grooves, the internal snap-fit ​​connection of the sensor in the sensor mounting grooves, the upper surface of the sensor is fixedly connected with a clamping block, the output end of the driving motor is connected to an adjusting rod through a transmission shaft, the two ends of the lower surface of the adjusting rod are slidably connected to an electric push rod, the lower end of the electric push rod is fixedly connected to the upper surface of a structural box, the internal sliding connection of the structural box is provided with a sliding rod, the sliding rod is transmission-connected to the output end of the electric push rod, the lower end of the side surface of the sliding rod is fixedly connected to a fixed block, the two ends of the side surface of the sliding rod are rotatably connected with a clamping rod, a spring structure is provided between the clamping rod and the fixed block, and extrusion grooves are penetrated at both ends of the upper surface of the structural box.

[0008] Preferably, a switch structure is installed on the lower surface of the fixed block, and the electric push rod is electrically connected to an external power source through the switch structure.

[0009] Preferably, a micro push rod is fixedly connected to the inner surface of the sensor installation groove, and the output end of the micro push rod is transmission-connected to a push plate.

[0010] Preferably, an adjustment groove is provided on the lower surface of the adjustment rod.

[0011] Preferably, a threaded rod is rotatably connected inside the adjusting groove, and an external thread is provided on the surface of the threaded rod.

[0012] Preferably, the electric push rod is threadedly connected to the surface of the threaded rod through an external thread.

[0013] Preferably, one end of the threaded rod is fixedly connected to an adjustment handle.

[0014] Preferably, the block is a T-shaped structure.

[0015] Compared with the prior art, the utility model provides an adjustable sensor assembly replacement device, which has the following beneficial effects:

[0016] 1. The utility model is provided with a structural box and a series of structures inside the structural box. When the combination of the sensor components is replaced by the replacement device, the structural box slides downward by the extension of the electric push rod. When the hooks on both sides of the lower end of the card rod contact the card block, the lower ends of the card rod are squeezed outward. At this time, the spring structure is in a squeezed state. When the hooks on both sides of the lower end of the card rod are at the lower end of the side surface of the card block, the upper end of the card rod is squeezed to both sides due to the reset elastic force of the spring structure. The lower ends of the card rod are clamped at the lower ends of the two sides of the card block, so as to achieve the purpose of clamping and fixing the card block and the sensor at the lower end. After the sensor is moved to a new position, the electric push rod is shortened, the upper end of the clamping rod is clamped in the extrusion groove, the upper end of the clamping rod is squeezed and rotated toward the middle, and the lower end of the clamping rod rotates toward both ends, so as to achieve the purpose of loosening the sensor in the middle, realize the rapid replacement and precise positioning of the sensor component, and significantly improve the maintenance efficiency and stability of the equipment. At the same time, the synergy of the spring and the electric push rod is used to simplify the sensor fixing and releasing process, reduce the operation complexity and labor intensity, and effectively avoid the time-consuming and labor-intensive manual replacement of the combination and the high cost of replacing the robot arm.

[0017] 2. The utility model adopts the micro push rod and push plate structures. When the sensor falls into the sensor installation slot, the micro push rod is extended to push the push plate toward the sensor installation slot. The push plate pushes the sensor to the installation position for accurate installation, thereby realizing automatic alignment and precise installation of the sensor, greatly improving assembly efficiency and installation accuracy. At the same time, it simplifies the manual operation process and reduces the error rate and labor intensity during the installation process.

[0018] 3. The utility model provides structures such as an adjustment handle and a threaded rod, and the threaded rod can be rotated by the adjustment handle. When the threaded rod rotates, the electric push rod threadedly connected to the surface of the threaded rod slides back and forth, thereby realizing the disassembly and installation combination of sensors at different positions, realizing precise control and convenient operation of sensor disassembly and installation, and improving the flexibility and efficiency of equipment maintenance. At the same time, the structure simplifies the sensor positioning process, making the adjustment of sensors at different positions faster and more accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 It is a three-dimensional schematic diagram proposed by the utility model;

[0021] Figure 2 The utility model proposed Figure 1 The enlarged view of point A in the middle;

[0022] Figure 3 A three-dimensional schematic diagram of the bottom end proposed by the utility model;

[0023] Figure 4 This is a three-dimensional schematic diagram of the interior of the structural box proposed by the utility model;

[0024] Figure 5 It is a schematic diagram of the internal structure of the structural box proposed by the utility model;

[0025] Figure 6 This is a front view of the structural box proposed by the utility model;

[0026] In the figure: 1. driving motor; 2. transmission shaft; 3. adjusting rod; 4. adjusting slot; 5. threaded rod; 6. adjusting handle; 7. electric push rod; 8. structural box; 9. sensor mounting slot; 10. sensor; 11. micro push rod; 12. push plate; 13. clamping block; 14. sliding rod; 15. fixing block; 16. switch structure; 17. spring structure; 18. clamping rod; 19. extrusion slot; 20. sensor mounting plate. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figures 1 to 6The utility model provides a technical solution: an adjustable sensor assembly replacement device, comprising a driving motor 1 and a sensor mounting plate 20, the upper ends of both side surfaces of the driving motor 1 are fixedly connected with the sensor mounting plate 20, both ends of the surface of the sensor mounting plate 20 are provided with sensor mounting grooves 9, the inner part of the sensor mounting groove 9 is connected with a sensor 10, the upper surface of the sensor 10 is fixedly connected with a card block 13, the output end of the driving motor 1 is connected with an adjusting rod 3 through a transmission shaft 2, the lower ends of the adjusting rod 3 are slidably connected with an electric push rod 7, the lower end of the electric push rod 7 is fixedly connected to the upper surface of a structural box 8, and the inner part of the structural box 8 is slidably connected with a sliding rod 1 4. The sliding rod 14 is transmission-connected to the output end of the electric push rod 7. The lower end of the side surface of the sliding rod 14 is fixedly connected to a fixed block 15. Both ends of the side surface of the sliding rod 14 are rotatably connected to a clamping rod 18. A spring structure 17 is provided between the clamping rod 18 and the fixed block 15. Both ends of the upper surface of the structural box 8 are penetrated with an extrusion groove 19. Through the set structural box 8 and a series of structures inside it, when the combination of the sensor components is replaced by the replacement device, the structural box 8 slides downward by the extension of the electric push rod 7. When the hooks on both sides of the lower end of the clamping rod 18 contact the clamping block 13, the lower ends of the clamping rod 18 are squeezed outward. At this time, the spring structure 17 is in an extruded state;

[0029] When the hooks on both sides of the lower end of the clamping rod 18 are at the lower ends of the side surfaces of the clamping block 13, the upper end of the clamping rod 18 is squeezed to both sides by the restoring elastic force of the spring structure 17, and the lower end of the clamping rod 18 is clamped at the lower ends of the two sides of the clamping block 13, so as to achieve the purpose of clamping and fixing the clamping block 13 and the sensor 10 at the lower end. After the sensor 10 is moved to a new position, the electric push rod 7 is shortened, and the upper end of the clamping rod 18 is clamped in the inside of the extrusion groove 19, and the upper end of the clamping rod 18 is squeezed and rotated toward the middle, and the lower end of the clamping rod 18 rotates toward both ends, so as to achieve the purpose of loosening the sensor 10 in the middle, and realize the rapid replacement and precise positioning of the sensor component, which significantly improves the maintenance efficiency and stability of the equipment. At the same time, the synergistic effect of the spring and the electric push rod 7 is used to simplify the fixing and releasing process of the sensor 10, reduce the complexity of operation and labor intensity, and effectively avoid the time-consuming, labor-intensive and error-prone manual replacement of the combination, and the high cost of replacing the robot arm.

[0030] In the utility model, preferably, a switch structure 16 is installed on the lower surface of the fixed block 15, and the electric push rod 7 is electrically connected to the external power supply through the switch structure 16. When the clamping block 13 is clamped between the two clamping rods 18, the switch structure 16 is triggered, and the switch structure 16 controls the electric push rod 7 to stop extending further, thereby making the structure safer and more reliable.

[0031] In the present invention, preferably, a micro push rod 11 is fixedly connected to the inner surface of the sensor mounting groove 9, and a push plate 12 is transmission-connected to the output end of the micro push rod 11. By setting structures such as the micro push rod 11 and the push plate 12, when the sensor 10 falls into the sensor mounting groove 9, the micro push rod 11 is extended to push the push plate 12 toward the inside of the sensor mounting groove 9, and the push plate 12 pushes the sensor 10 to the installation position for accurate installation, thereby realizing automatic alignment and precise installation of the sensor 10, greatly improving assembly efficiency and installation accuracy, and at the same time, simplifying the manual operation process and reducing the error rate and labor intensity during the installation process.

[0032] In the present invention, preferably, an adjusting groove 4 is provided on the lower surface of the adjusting rod 3 .

[0033] In the present invention, preferably, the inside of the adjusting groove 4 is rotatably connected with a threaded rod 5, and the surface of the threaded rod 5 is provided with external threads.

[0034] In the present invention, preferably, the electric push rod 7 is threadedly connected to the surface of the threaded rod 5 through an external thread.

[0035] In the utility model, preferably, one end of the threaded rod 5 is fixedly connected with an adjusting handle 6. By setting the adjusting handle 6 and the threaded rod 5 and other structures, the threaded rod 5 can be rotated by the adjusting handle 6. When the threaded rod 5 rotates, the electric push rod 7 threadedly connected to the surface of the threaded rod 5 slides back and forth, thereby realizing the disassembly and installation combination of the sensor 10 at different positions, realizing precise control and convenient operation of the disassembly and installation of the sensor 10, and improving the flexibility and efficiency of equipment maintenance. At the same time, this structure simplifies the positioning process of the sensor 10, making the adjustment of the sensor 10 at different positions faster and more accurate.

[0036] In the present invention, preferably, the block 13 is a T-shaped structure.

[0037] Working principle and use process of the utility model: When using the adjustable sensor assembly replacement device of the utility model, firstly, the threaded rod 5 is rotated by adjusting the handle 6, so that the electric push rod 7 slides forward and backward along the threaded rod 5, thereby adjusting the position of the structure box 8, so as to facilitate the removal and installation of the sensors 10 at different positions. Then, the electric push rod 7 is controlled to extend, and the hooks on both sides of the lower end of the clamping rod 18 are squeezed outward to clamp and fix the sensor 10, until the clamping block 13 above the sensor 10 is clamped between the two clamping rods 18, the switch structure 16 is triggered, and the electric push rod 7 stops extending to ensure the safety and reliability of the structure. Then, the electric push rod 7 is controlled to shorten, so that the structure box 8 slides upward, and the upper end of the clamping rod 18 is clamped into the extrusion groove 19 to achieve the relaxation of the sensor 10. Then, when the sensor 10 falls into the sensor installation groove 9, the micro push rod 11 is started, and the push plate 12 is pushed to push the sensor 10 to the installation position, so as to achieve automatic alignment and precise installation of the sensor 10, and the above steps are repeated until all sensors 10 are installed in place. The whole process simplifies the sensor 10 replacement operation and improves maintenance efficiency and installation accuracy.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An adjustable sensor assembly replacement device, comprising a drive motor (1) and a sensor mounting plate (20), characterized in that: The upper ends of both side surfaces of the drive motor (1) are fixedly connected with sensor mounting plates (20), both ends of the surface of the sensor mounting plates (20) are provided with sensor mounting grooves (9), the interior of the sensor mounting grooves (9) is snap-fitted with a sensor (10), the upper surface of the sensor (10) is fixedly connected with a clamping block (13), the output end of the drive motor (1) is transmission-connected with an adjustment rod (3) via a transmission shaft (2), the lower surfaces of the adjustment rods (3) are slidably connected with electric push rods (7), and the electric push rods (7) are The lower end is fixedly connected to the upper surface of the structural box (8), the interior of the structural box (8) is slidably connected with a sliding rod (14), the sliding rod (14) is transmission-connected to the output end of the electric push rod (7), the lower end of the side surface of the sliding rod (14) is fixedly connected with a fixed block (15), both ends of the side surface of the sliding rod (14) are rotatably connected with a clamping rod (18), a spring structure (17) is provided between the clamping rod (18) and the fixed block (15), and both ends of the upper surface of the structural box (8) are penetrated with an extrusion groove (19).

2. The adjustable actuator sensor assembly replacement device according to claim 1, characterized in that: A switch structure (16) is installed on the lower surface of the fixed block (15), and the electric push rod (7) is electrically connected to an external power source via the switch structure (16).

3. The adjustable actuator sensor assembly replacement device according to claim 1, characterized in that: A micro push rod (11) is fixedly connected to the inner surface of the sensor installation groove (9), and a push plate (12) is transmission-connected to the output end of the micro push rod (11).

4. The adjustable actuator sensor assembly replacement device according to claim 1, characterized in that: An adjustment groove (4) is provided on the lower surface of the adjustment rod (3).

5. The adjustable actuator sensor assembly replacement device according to claim 4, characterized in that: A threaded rod (5) is rotatably connected inside the adjustment groove (4), and an external thread is provided on the surface of the threaded rod (5).

6. The adjustable actuator sensor assembly replacement device according to claim 1, characterized in that: The electric push rod (7) is threadedly connected to the surface of the threaded rod (5) via an external thread.

7. The adjustable actuator sensor assembly replacement device according to claim 5, characterized in that: One end of the threaded rod (5) is fixedly connected to an adjustment handle (6).

8. The adjustable actuator sensor assembly replacement device according to claim 1, characterized in that: The clamping block (13) is a T-shaped structure.

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