High-efficiency gas-liquid mixing mechanism

By designing a removable mixing barrel cover and sealing ring structure, the problem of the existing reactor disassembly needs to be disassembled during maintenance, achieving convenient maintenance and efficient gas-liquid mixing.

CN222900817UActive Publication Date: 2025-05-27JHEN TEN MACHINERY PINGHU
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Patent Information

Application Number
CN202421735959.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-05-27
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The top structure of the existing reactor is integrated, which causes the entire reactor to be disassembled when it is necessary to view or maintain the interior, which affects maintenance efficiency and is prone to damage.

Method used

A high-efficiency gas-liquid mixing mechanism is designed, including a removable mixing drum cover and sealing ring structure, which enables rapid removal of the drum cover through threaded connections and improves overall sealing through sealing rings.

Benefits of technology

It realizes the convenient viewing and maintenance of the inner side of the mixing barrel without damaging the reactor, improves maintenance efficiency, and improves the efficiency of gas-liquid mixing through the sealing ring.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a high-efficiency gas-liquid mixing mechanism, which relates to the technical field of reaction kettles and comprises a mounting seat, the top end of the mounting seat is fixedly connected with a mixing barrel, the bottom end of the inner side of the mixing barrel is rotatably connected with a connecting shaft, the top end of the connecting shaft is clamped with a stirring rod, and the outer side of the stirring rod is fixedly connected with stirring blades. By adopting the structure, the driving motor can drive the connecting shaft and the stirring rod to rotate, the stirring blades can stir liquid, gas needing to be mixed is discharged into the liquid through the gas inlet pipe, and the gas outlet pipe can discharge the gas into the liquid, so that an efficient gas-liquid mixing effect can be achieved; when the interior of the mixing barrel needs to be checked or maintained in the later period, the barrel cover is rotated through the handle, the connecting frame is screwed out of the threaded groove, the whole barrel cover can be detached, the inner side of the mixing barrel is exposed at the moment, and then the purpose of conveniently maintaining the inner side of the mixing barrel in the later period can be achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of reaction kettles, and particularly relates to a high-efficiency gas-liquid mixing mechanism. Background Technique

[0002] A reaction kettle is a comprehensive reaction vessel. According to the reaction conditions, the design of the structure, function and configuration accessories of the reaction kettle enables the feeding, reaction and discharging at the beginning to complete the preset reaction steps with a high degree of automation. The important parameters such as temperature, pressure, mechanical control, stirring, air blowing, concentration of reactants and products during the reaction process are strictly regulated, and at the same time, a good gas-liquid mixing effect can also be achieved.

[0003] Chinese Patent with the publication number of "CN218131925U" discloses a high-efficiency gas-liquid mixing and stirring device, including support feet. At the opposite ends of the tops of the three support feet, a mixing outer frame is fixedly installed. An efficient gas-liquid mixing mechanism is arranged inside the mixing outer frame, and the efficient gas-liquid mixing mechanism includes a mixing inner frame. In this high-efficiency gas-liquid mixing and stirring device, by setting the efficient gas-liquid mixing mechanism, the liquid is placed inside the mixing inner frame. By driving the mixing inner frame to rotate forward, a centrifugal stirring force is generated on the internal liquid, and at the same time, the rotation direction of the air inlet pipe is driven to be opposite to the rotation direction of the mixing inner frame.

[0004] However, this device still has some deficiencies. Since the top structure of the entire reaction kettle is integrated, when it is necessary to check or maintain the inside of the reaction kettle later, the entire reaction kettle needs to be disassembled. Due to the inconvenience of disassembling and assembling the reaction kettle, the maintenance efficiency of the reaction kettle will be greatly affected, and at the same time, the reaction kettle is very easy to be damaged during the disassembly process. Content of the Utility Model

[0005] Aiming at the problems mentioned in the background technique, the purpose of the utility model is to provide a high-efficiency gas-liquid mixing mechanism to solve the problems raised in the above background technique.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions:

[0007] A high-efficiency gas-liquid mixing mechanism comprises a mounting seat, the top end of the mounting seat is fixedly connected to a mixing barrel, the inner bottom end of the mixing barrel is rotatably connected to a connecting shaft, the top end of the connecting shaft is clamped with a stirring rod, the outer side of the stirring rod is fixedly connected to a stirring blade, an air outlet pipe is installed on the outer side of the stirring rod, the air outlet pipe is communicated with the inside of the stirring rod, the bottom end of the mounting seat is fixedly connected to a supporting leg, the bottom end of the mounting seat is threadedly connected to a driving motor, the rotating shaft of the driving motor and the connecting shaft are butted against each other, the top end of the stirring rod is rotatably connected to a rotating shaft, and the inner side of the rotating shaft is fixedly connected to an air inlet pipe The air inlet pipe is communicated with the air outlet pipe, the top of the mixing barrel is threadedly connected with a barrel cover, the top of the barrel cover is provided with a round hole matching the rotating shaft, the rotating shaft covers the inner side of the round hole, the outer side of the mixing barrel is fixedly connected with a connecting plate, the top of the connecting plate is provided with a threaded groove, the bottom end of the barrel cover is fixedly connected with a connecting frame, the outer side of the connecting frame is provided with an external thread matching the threaded groove, the external thread of the connecting frame barrel cover is threadedly connected to the inside of the threaded groove, the barrel cover is threadedly connected to the top of the mixing barrel through the connecting plate, the threaded groove, the connecting frame and the external thread, and the top of the barrel cover is fixedly connected with a handle.

[0008] As a preferred technical solution, a second sealing ring is fixedly connected to the bottom end of the barrel cover, a limiting groove matching the second sealing ring is opened at the top end of the mixing barrel, and the second sealing ring covers the inner side of the limiting groove.

[0009] As a preferred technical solution, a first sealing ring is fixedly connected to the outer side of the rotating shaft, the first sealing ring covers the outer side of the rotating shaft, and the outer side of the first sealing ring is in contact with the inner wall of the circular hole.

[0010] As an optimal technical solution, a through opening is opened at the top of the barrel cover, the through opening is communicated with the inner side of the barrel cover, the inner side of the through opening is fixedly connected with transparent glass, the transparent glass covers the inner side of the through opening, and the position of the transparent glass is symmetrical with the position of the stirring blade.

[0011] As a preferred technical solution, a fixing block is fixedly connected to the outside of the driving motor, the top of the fixing block is in contact with the bottom of the mounting seat, a screw hole is provided at the bottom of the fixing block, the screw holes pass through the bottom of the fixing block and the mounting seat, a bolt is threadedly connected to the inside of the screw hole, the top of the bolt is threadedly connected to the inside of the mounting seat through the screw hole, and the driving motor is threadedly connected to the bottom of the mounting seat through the fixing block, the screw hole and the bolt.

[0012] As a preferred technical solution, the bottom end of the leg is fixedly connected to a base plate, which covers the bottom end of the leg. A groove is opened at the bottom end of the base plate, and a rubber pad is fixedly connected to the inner side of the groove, which covers the inner side of the groove. The position of the bottom end of the rubber pad is on the same horizontal line as the bottom end of the base plate.

[0013] As a preferred technical solution, a clamping groove is formed at the top end of the connecting shaft, a clamping block matched with the clamping groove is fixedly connected to the bottom end of the stirring rod, the clamping block is clamped inside the clamping groove, and the stirring rod is clamped to the top end of the connecting shaft through the clamping groove and the clamping block.

[0014] As a preferred technical solution, an anti-corrosion layer is coated on the inner wall of the mixing barrel, the thickness of the anti-corrosion layer is one centimeter, and the anti-corrosion layer covers the inner wall of the mixing barrel.

[0015] In summary, the present utility model mainly has the following beneficial effects:

[0016] First, during use, the driving motor can drive the connecting shaft to rotate, the connecting shaft can drive the stirring rod to rotate, and the stirring blades can stir the liquid. The gas to be mixed is discharged through the air inlet pipe, and the air outlet pipe can discharge the gas into the liquid, thereby achieving an efficient gas-liquid mixing effect. Since the entire barrel cover is fixed by threads, when it is necessary to check or maintain the inside of the mixing barrel later, turn the barrel cover through the handle and screw out the connecting frame from the thread groove to disassemble the entire barrel cover. At this time, the inside of the mixing barrel will be exposed, so as to achieve the purpose of facilitating the later maintenance of the inside of the mixing barrel.

[0017] Second, due to the presence of the second sealing ring, when the barrel cover is installed, the second sealing ring can effectively seal the connection point between the barrel cover and the mixing barrel. Due to the presence of the first sealing ring, the first sealing ring can effectively seal the connection point between the rotating shaft and the round hole. At the same time, the rotating shaft can also prevent the air inlet pipe from being driven to rotate by the stirring rod. While improving the overall sealing performance of the mixing barrel, it can also effectively improve the efficiency of gas-liquid mixing to prevent gas from escaping from the mixing barrel. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the present utility model;

[0019] Figure 2 is a schematic structural diagram of the barrel cover of the present utility model;

[0020] Figure 3 is a schematic structural diagram of the inner side of the mixing barrel of the present utility model;

[0021] Figure 4 is a schematic structural diagram of the stirring rod of the present utility model;

[0022] Figure 5 is a schematic structural diagram of the connecting shaft of the present utility model;

[0023] Figure 6 is a schematic structural diagram of the bottom end of the present utility model.

[0024] Reference numerals: 1, mounting base; 2, mixing barrel; 3, connecting shaft; 4, card slot; 5, stirring rod; 6, clamping block; 7, air outlet pipe; 8, stirring blade; 9, rotating shaft; 10, first sealing ring; 11, air inlet pipe; 12, barrel cover; 13, round hole; 14, second sealing ring; 15, connecting frame; 16, external thread; 17, connecting plate; 18, thread groove; 19, through port; 20, transparent glass; 21, handle; 22, support leg; 23, bottom plate; 24, groove; 25, rubber pad; 26, drive motor; 27, fixing block; 28, screw hole; 29, bolt; 30, limiting groove; 31, anticorrosive layer. Detailed implementation mode

[0025] Embodiment

[0026] Reference Figures 1 to 6 , a high-efficiency gas-liquid mixing mechanism of this embodiment includes a mounting base 1. The top end of the mounting base 1 is fixedly connected with a mixing barrel 2. The inner bottom end of the mixing barrel 2 is rotatably connected with a connecting shaft 3. The top end of the connecting shaft 3 is clamped with a stirring rod 5. The outer side of the stirring rod 5 is fixedly connected with stirring blades 8. An air outlet pipe 7 is installed on the outer side of the stirring rod 5. The air outlet pipe 7 communicates with the inside of the stirring rod 5. The bottom end of the mounting base 1 is fixedly connected with support legs 22. The bottom end of the mounting base 1 is threadedly connected with a drive motor 26. The rotating shaft of the drive motor 26 is butted against the connecting shaft 3. The top end of the stirring rod 5 is rotatably connected with a rotating shaft 9. The inner side of the rotating shaft 9 is fixedly connected with an air inlet pipe 11. The air inlet pipe 11 communicates with the air outlet pipe 7. The top end of the mixing barrel 2 is threadedly connected with a barrel cover 12. The top end of the barrel cover 12 is provided with a round hole 13 matching the rotating shaft 9. The rotating shaft 9 covers the inside of the round hole 13. The outer side of the mixing barrel 2 is fixedly connected with a connecting plate 17. The top end of the connecting plate 17 is provided with a thread groove 18. The bottom end of the barrel cover 12 is fixedly connected with a connecting frame 15. The outer side of the connecting frame 15 is provided with an external thread 16 matching the thread groove 18. The external thread 16 of the connecting frame 15 of the barrel cover 12 is threadedly connected to the inside of the thread groove 18. The barrel cover 12 is threadedly connected to the top end of the mixing barrel 2 through the connecting plate 17, the thread groove 18, the connecting frame 15 and the external thread 16. The top end of the barrel cover 12 is fixedly connected with a handle 21. When in use, the drive motor 26 can drive the connecting shaft 3 to rotate. The connecting shaft 3 can drive the stirring rod 5 to rotate. The stirring blades 8 can stir the liquid. The gas to be mixed is discharged through the air inlet pipe 11. The air outlet pipe 7 can discharge the gas into the liquid, so as to achieve an efficient gas-liquid mixing effect. Since the whole barrel cover 12 is fixed by threads, when it is necessary to check or maintain the inside of the mixing barrel 2 later, the barrel cover 12 can be rotated through the handle 21, and the connecting frame 15 is screwed out of the thread groove 18, then the whole barrel cover 12 can be disassembled. At this time, the inside of the mixing barrel 2 will be exposed, so as to achieve the purpose of facilitating the later maintenance of the inside of the mixing barrel 2.

[0027] Reference Figures 1 to 4, a second sealing ring 14 is fixedly connected to the bottom end of the barrel cover 12. A limiting groove 30 matching the second sealing ring 14 is formed at the top end of the mixing barrel 2. The second sealing ring 14 covers the inner side of the limiting groove 30. A first sealing ring 10 is fixedly connected to the outer side of the rotating shaft 9. The first sealing ring 10 covers the outer side of the rotating shaft 9. The outer side of the first sealing ring 10 is attached to the inner wall of the circular hole 13. Due to the existence of the second sealing ring 14, when the barrel cover 12 is installed, the second sealing ring 14 can effectively seal the connection point between the barrel cover 12 and the mixing barrel 2. Due to the existence of the first sealing ring 10, the first sealing ring 10 can effectively seal the connection point between the rotating shaft 9 and the circular hole 13. At the same time, the rotating shaft 9 can also prevent the air inlet pipe 11 from being driven to rotate together by the stirring rod 5. While improving the overall sealing performance of the mixing barrel 2, it can also effectively improve the efficiency of gas-liquid mixing to prevent gas from discharging from the mixing barrel 2.

[0028] Reference Figure 1 With Figure 2 , a through port 19 is formed at the top end of the barrel cover 12. The through port 19 communicates with the inner side of the barrel cover 12. A transparent glass 20 is fixedly connected to the inner side of the through port 19. The transparent glass 20 covers the inner side of the through port 19. The position of the transparent glass 20 is symmetrical to the position of the stirring blade 8. Due to the formation of the through port 19, the user can directly view the inner side of the mixing barrel 2 through the transparent glass 20 of the barrel cover 12 without opening the barrel cover 12, which is beneficial for the user to observe the gas-liquid mixing condition in the mixing barrel 2 at all times.

[0029] Reference Figure 6 , a fixing block 27 is fixedly connected to the outer side of the driving motor 26. The top end of the fixing block 27 is attached to the bottom end of the mounting seat 1. A threaded hole 28 is formed at the bottom end of the fixing block 27. The threaded hole 28 penetrates through the bottom ends of the fixing block 27 and the mounting seat 1. A bolt 29 is threadedly connected to the inner side of the threaded hole 28. The top end of the bolt 29 is threadedly connected to the inside of the mounting seat 1 through the threaded hole 28. The driving motor 26 is threadedly connected to the bottom end of the mounting seat 1 through the fixing block 27, the threaded hole 28 and the bolt 29. Due to the existence of the bolt 29, the screwing-in of the bolt 29 can effectively fix the position of the driving motor 26 and prevent it from shifting. When the driving motor 26 needs to be disassembled, the bolt 29 is screwed out of the threaded hole 28, and then the docking point of the driving motor 26 is pulled out. While facilitating the disassembly and assembly of the driving motor 26, it is also more beneficial for the user to perform individual maintenance on it later.

[0030] Reference Figure 6, a bottom plate 23 is fixedly connected to the bottom end of the outrigger 22. The bottom plate 23 covers the bottom end of the outrigger 22. A groove 24 is formed at the bottom end of the bottom plate 23. A rubber pad 25 is fixedly connected to the inner side of the groove 24. The rubber pad 25 covers the inner side of the groove 24. The position of the bottom end of the rubber pad 25 is on the same horizontal line as the position of the bottom end of the bottom plate 23. Due to the existence of the bottom plate 23, the bottom plate 23 can increase the stress area at the bottom end of the outrigger 22. At the same time, the rubber pad 25 is made of rubber and has good anti-slip ability and rubber shock absorption ability, so as to effectively improve the stability of the placement of the outrigger 22.

[0031] Reference Figure 5 , a clamping groove 4 is formed at the top end of the connecting shaft 3. A clamping block 6 that matches the clamping groove 4 is fixedly connected to the bottom end of the stirring rod 5. The clamping block 6 is clamped inside the clamping groove 4. The stirring rod 5 is clamped to the top end of the connecting shaft 3 through the clamping groove 4 and the clamping block 6. Due to the existence of the clamping block 6, the insertion of the clamping block 6 can effectively fix the position of the stirring rod 5, prevent the stirring rod 5 from shifting, and is also more conducive to the user disassembling the stirring rod 5 for maintenance later.

[0032] Reference Figure 5 , an anti-corrosion layer 31 is coated on the inner wall of the mixing barrel 2. The thickness of the anti-corrosion layer 31 is one centimeter. The anti-corrosion layer 31 covers the inner wall of the mixing barrel 2. Due to the existence of the anti-corrosion layer 31, the anti-corrosion layer 31 is an anti-corrosion coating, which can effectively improve the corrosion resistance of the inner wall of the mixing barrel 2, and thus improve the service life of the mixing barrel 2 itself.

[0033] Principle of use and advantages: During use, the driving motor 26 can drive the connecting shaft 3 to rotate, the connecting shaft 3 can drive the stirring rod 5 to rotate, and the stirring blades 8 can stir the liquid. The gas to be mixed is discharged through the air inlet pipe 11, and the air outlet pipe 7 can discharge the gas into the liquid, thereby achieving an efficient gas-liquid mixing effect. Since the entire barrel cover 12 is fixed by threads, when it is necessary to check or maintain the inside of the mixing barrel 2 later, rotate the barrel cover 12 through the handle 21 and unscrew the connecting frame 15 from the thread groove 18 to remove the entire barrel cover 12. At this time, the inside of the mixing barrel 2 will be exposed, thus achieving the purpose of facilitating the later maintenance of the inside of the mixing barrel 2. Due to the presence of the second sealing ring 14, when the barrel cover 12 is installed, the second sealing ring 14 can effectively seal the connection point between the barrel cover 12 and the mixing barrel 2. Due to the presence of the first sealing ring 10, the first sealing ring 10 can effectively seal the connection point between the rotating shaft 9 and the round hole 13. At the same time, the rotating shaft 9 can also prevent the air inlet pipe 11 from being driven to rotate by the stirring rod 5. While improving the overall sealing performance of the mixing barrel 2, it can also effectively improve the efficiency of gas-liquid mixing to prevent gas from escaping from the mixing barrel 2. Due to the opening of the through hole 19, the user can directly view the inside of the mixing barrel 2 through the transparent glass 20 of the barrel cover 12 without opening the barrel cover 12, which is beneficial for the user to observe the gas-liquid mixing condition in the mixing barrel 2 at all times. Due to the presence of the bolt 29, the screwing in of the bolt 29 can effectively fix the position of the driving motor 26 and prevent it from shifting. When it is necessary to remove the driving motor 26, unscrew the bolt 29 from the screw hole 28 and then pull out the docking point of the driving motor 26. While facilitating the disassembly and assembly of the driving motor 26, it is also more conducive for the user to perform individual maintenance on it later. Due to the presence of the bottom plate 23, the bottom plate 23 can increase the force-bearing area at the bottom end of the support leg 22. At the same time, the rubber pad 25 is made of rubber and has good anti-slip ability and rubber shock-absorbing ability, which can effectively improve the stability of the placement of the support leg 22. Due to the presence of the clamping block 6, the clamping of the clamping block 6 can effectively fix the position of the stirring rod 5 and prevent the stirring rod 5 from shifting. At the same time, it is also more conducive for the user to remove the stirring rod 5 later for maintenance.

Claims

1. A high-efficiency gas-liquid mixing mechanism, comprising a mounting seat, characterized in that: The top end of the mounting seat is fixedly connected to a mixing barrel, the inner bottom end of the mixing barrel is rotatably connected to a connecting shaft, the top end of the connecting shaft is clamped with a stirring rod, the outer side of the stirring rod is fixedly connected to a stirring blade, an air outlet pipe is installed on the outer side of the stirring rod, and the air outlet pipe is communicated with the inside of the stirring rod, the bottom end of the mounting seat is fixedly connected to a supporting leg, the bottom end of the mounting seat is threadedly connected to a driving motor, the rotating shaft of the driving motor and the connecting shaft are butted against each other, the top end of the stirring rod is rotatably connected to a rotating shaft, the inner side of the rotating shaft is fixedly connected to an air inlet pipe, and the air inlet pipe is connected to the air outlet pipe. The mixing barrel is connected to the mixing barrel through a tube, the top of the mixing barrel is threadedly connected to a barrel cover, the top of the barrel cover is provided with a round hole matching the rotating shaft, the rotating shaft covers the inner side of the round hole, the outer side of the mixing barrel is fixedly connected to a connecting plate, the top of the connecting plate is provided with a threaded groove, the bottom end of the barrel cover is fixedly connected to a connecting frame, the outer side of the connecting frame is provided with an external thread matching the threaded groove, the external thread of the connecting frame barrel cover is threadedly connected to the inside of the threaded groove, the barrel cover is threadedly connected to the top of the mixing barrel through the connecting plate, the threaded groove, the connecting frame and the external thread, and the top of the barrel cover is fixedly connected to a handle.

2. A high-efficiency gas-liquid mixing mechanism according to claim 1, characterized in that: A second sealing ring is fixedly connected to the bottom end of the barrel cover, a limiting groove matching the second sealing ring is opened at the top end of the mixing barrel, and the second sealing ring covers the inner side of the limiting groove.

3. A high-efficiency gas-liquid mixing mechanism according to claim 1, characterized in that: A first sealing ring is fixedly connected to the outer side of the rotating shaft. The first sealing ring covers the outer side of the rotating shaft, and the outer side of the first sealing ring is in contact with the inner wall of the circular hole.

4. A high-efficiency gas-liquid mixing mechanism according to claim 1, characterized in that: A through opening is provided at the top of the barrel cover, the through opening is communicated with the inner side of the barrel cover, a transparent glass is fixedly connected to the inner side of the through opening, the transparent glass covers the inner side of the through opening, and the position of the transparent glass is symmetrical to the position of the stirring blade.

5. A high-efficiency gas-liquid mixing mechanism according to claim 1, characterized in that: A fixing block is fixedly connected to the outer side of the driving motor, the top of the fixing block is in contact with the bottom of the mounting seat, a screw hole is provided at the bottom of the fixing block, the screw holes penetrate the fixing block and the bottom of the mounting seat, a bolt is threadedly connected to the inner side of the screw hole, the top of the bolt is threadedly connected to the inside of the mounting seat through the screw hole, and the driving motor is threadedly connected to the bottom of the mounting seat through the fixing block, the screw hole and the bolt.

6. A high-efficiency gas-liquid mixing mechanism according to claim 1, characterized in that: The bottom end of the leg is fixedly connected to a bottom plate, and the bottom plate covers the bottom end of the leg. A groove is opened at the bottom end of the bottom plate, and a rubber pad is fixedly connected to the inner side of the groove, and the rubber pad covers the inner side of the groove. The position of the bottom end of the rubber pad is on the same horizontal line as the position of the bottom end of the bottom plate.

7. A high-efficiency gas-liquid mixing mechanism according to claim 1, characterized in that: The top of the connecting shaft is provided with a slot, the bottom of the stirring rod is fixedly connected with a block matching the slot, the block is engaged with the inside of the slot, and the stirring rod is engaged with the top of the connecting shaft through the slot and the block.

8. The high-efficiency gas-liquid mixing mechanism according to claim 1, characterized in that: The inner wall of the mixing barrel is coated with an anti-corrosion layer, the thickness of the anti-corrosion layer is one centimeter, and the anti-corrosion layer covers the inner wall of the mixing barrel.

Citation Information

Patent Citations

  • Efficient gas-liquid mixing and stirring device

    CN218131925U