Adjustable quantitative initiator adding device suitable for chemical production
By designing an adjustable initiator quantitative addition device in chemical production, the initiator addition amount is precisely controlled by using a new flowmeter and a pressure regulating valve, and the agitation and cooling effect of the initiator is improved through improved stirring components, the problems of initiator metering error and uneven stirring in the prior art are solved, and the measurement accuracy and cooling effect are improved.
Patent Information
- Application Number
- CN202421676245.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing initiator meter is installed on the upstream main pipe of the joining pipeline and the return pipeline, resulting in a large error between the actual joining volume and the set value, with the maximum error even reaching 11%. At the same time, the stirring effect in the storage tank is not good, affecting the cooling of the initiator.
An adjustable initiator quantitative addition device suitable for chemical production is designed. By setting up a new flowmeter and pressure regulating valve on the initiator return pipeline, the initiator is accurately measured and controlled, and a stirring assembly, including a motor, a rotating shaft, a stirring rod, a flow circumference assembly and scraping assembly are installed in the storage tank to improve the stirring and cooling effect of the initiator.
By accurately measuring and controlling the amount of initiator added, the error between the added value and the set value is reduced, and the measurement accuracy is improved. At the same time, the improved stirring effect and cooling effect ensure the smooth storage and production of initiator.
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Figure CN222901035U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of initiator addition, in particular to an adjustable initiator quantitative addition device applicable to chemical production. Background Technique
[0002] Initiators, also known as free radical initiators in English, refer to a class of compounds that are easily decomposed into free radicals by heat. They can be used to initiate the free radical polymerization and copolymerization reactions of vinyl and diene monomers, and can also be used for the crosslinking and curing of unsaturated polyesters and polymer crosslinking reactions. There are many types of initiators, and the commonly used ones in adhesives are free radical initiators.
[0003] However, in the prior art, the initiator metering instrument is installed on the upstream main pipe of the feeding pipeline and the reflux pipeline, which results in a large error between the actual addition amount and the set value, and the maximum error even reaches 11%. A jacket cooling is usually provided in the storage tank, but the stirring effect inside the existing storage tank is not good, the initiator is not stirred evenly, which is not conducive to the heat exchange between the initiator and the jacket cooling, and is not conducive to the cooling of the initiator. To solve the above problems, we propose an adjustable initiator quantitative addition device applicable to chemical production. Summary of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the technical solution adopted by the utility model to solve its technical problems is: an adjustable initiator quantitative addition device applicable to chemical production, including a storage tank; a discharging assembly, the outside of the discharging assembly is fixedly connected to the bottom of the storage tank; a discharging pipe, the top of the discharging pipe is fixedly connected to the bottom of the storage tank; a reflux pipeline, the top of the reflux pipeline is fixedly connected to the top of the storage tank, and the end of the reflux pipeline away from the storage tank is fixedly connected to the outside of the discharging pipe; a feeding pipeline, the outside of the feeding pipeline is fixedly connected to the side of the discharging pipe away from the storage tank; a stirring assembly, the outside of the stirring assembly is fixedly connected to the inside of the storage tank, and the stirring assembly is used for stirring the initiator; a newly added flowmeter, both sides of the newly added flowmeter are fixedly connected to the outside of the reflux pipeline; a pressure regulating valve, both sides of the pressure regulating valve are fixedly connected to the outside of the reflux pipeline. By setting a newly added flowmeter and a pressure regulating valve on the initiator reflux pipeline, the addition device can detect the initiator flow rates in the discharging pipe and the reflux pipeline, accurately measure and control the addition amount of the initiator, improve the metering accuracy, and thus reduce the error between the addition value and the set value.
[0005] Preferably, the discharging assembly includes a guiding plate, the outside of the guiding plate is fixedly connected to the bottom of the storage tank, and a telescopic rod is fixedly connected to the bottom of the guiding plate, and a sliding block is fixedly connected to the top of the telescopic rod. By setting the discharging assembly, the discharging of the initiator is controlled. After the addition amount of the initiator reaches the set value, the discharging assembly is closed to avoid excessive addition of the initiator.
[0006] Preferably, the stirring assembly includes a motor, the bottom of the motor is fixedly connected to the top of the storage tank, the output end of the motor penetrates through the storage tank and is fixedly connected to a rotating shaft, both sides of the rotating shaft are rotatably connected to the inner side of the storage tank, a connecting rod is fixedly connected to the outer side of the rotating shaft, and a stirring rod is fixedly connected to the outer side of the connecting rod. By providing the stirring assembly, the initiator is stirred to drive the initiator to flow, so that the initiator is in full contact with the storage tank jacket refrigeration device in the storage tank 1, which is beneficial to the storage tank jacket refrigeration, improves the cooling effect of the initiator, ensures the storage of the initiator, and ensures the smooth progress of production.
[0007] Preferably, a scraping assembly is fixedly connected to the top of the outer side of the rotating shaft, the outer side of the scraping assembly is slidably connected to the inner side of the storage tank, and a flow-around assembly is fixedly connected to the bottom of the outer side of the rotating shaft. Through the scraping assembly and the flow-around assembly, the initiator on the bottom and the side wall is driven to flow, so that the stirring of the stirring assembly is more uniform, and the stirring effect of the initiator is improved.
[0008] Preferably, the flow-around assembly includes a spiral rod, the inner side of the spiral rod is fixedly connected to the outer side of the rotating shaft, a guiding column is sleeved on the outer side of the spiral rod, a fixing plate is fixedly connected to the bottom of the guiding column, and the bottom of the fixing plate is fixedly connected to the bottom of the inner cavity of the storage tank. The flow-around assembly drives the initiator at the bottom to flow upward, so that the stirring rod can stir the initiator at the bottom, avoiding the inability to stir the initiator at the bottom and improving the stirring effect.
[0009] Preferably, the scraping assembly includes a rotating rod, a return spring is fixedly connected to the inner side of the rotating rod, a scraping plate is fixedly connected to the end of the return spring away from the rotating rod, the outer side of the scraping plate is slidably connected to the inner side of the rotating rod, and the side of the scraping plate away from the rotating rod is slidably connected to the inner side of the storage tank. The scraping assembly scrapes the initiator adhered to the inner wall of the storage tank, avoiding the adhesion of the initiator to the storage tank, resulting in uneven stirring of the initiator, and through the scraping assembly, it is convenient to clean the inner wall of the storage tank, avoiding the difficulty in cleaning the adhered materials on the storage tank and affecting the operation of the next work.
[0010] The beneficial effects of the present invention are as follows:
[0011] 1. By setting a new flow meter and a pressure regulating valve on the initiator return pipeline, the adding device can accurately measure and control the addition amount of the initiator by detecting the initiator flow rates in the discharge pipe and the return pipeline, improving the metering accuracy, thereby reducing the error between the added value and the set value.
[0012] 2. The utility model stirs the initiator by arranging a stirring component, drives the initiator to flow, enables the initiator to fully contact with the storage tank jacket refrigeration device in the storage tank 1, is beneficial to the refrigeration of the storage tank jacket, improves the cooling effect of the initiator, and ensures the storage of the initiator. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is the front view of the utility model;
[0014] Figure 2 is the sectional view of the utility model;
[0015] Figure 3 is the structural schematic diagram of the stirring component of the utility model;
[0016] Figure 4 is the structural sectional view of the flow-around component of the utility model;
[0017] Figure 5 is the structural sectional view of the scraping component of the utility model;
[0018] Figure 6 is the structural sectional view of the discharging component of the utility model.
[0019] In the figure: 1, storage tank; 2, discharging component; 21, guiding plate; 22, telescopic rod; 23, sliding block; 3, discharging pipe; 4, return pipeline; 5, adding pipeline; 6, stirring component; 61, motor; 62, rotating shaft; 63, connecting rod; 64, stirring rod; 65, flow-around component; 651, spiral rod; 652, guiding column; 653, fixing plate; 66, scraping component; 661, rotating rod; 662, rebounding spring; 663, scraping plate; 7, newly added flowmeter; 8, pressure regulating valve. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The following further describes the present utility model in detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present utility model are given for the purpose of illustration and description, and are not exhaustive or limit the present utility model to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present utility model, and enable those of ordinary skill in the art to understand the present utility model and thus design various embodiments with various modifications suitable for specific purposes.
[0021] Embodiment:
[0022] Please refer to Figures 1-6, the present utility model provides a technical solution: an adjustable initiator quantitative addition device applicable to chemical production, including a storage tank 1; a discharge assembly 2, the outside of the discharge assembly 2 is fixedly connected to the bottom of the storage tank 1; a discharge pipe 3, the top of the discharge pipe 3 is fixedly connected to the bottom of the storage tank 1; a reflux pipeline 4, the top of the reflux pipeline 4 is fixedly connected to the top of the storage tank 1, and one end of the reflux pipeline 4 away from the storage tank 1 is fixedly connected to the outside of the discharge pipe 3; an addition pipeline 5, the outside of the addition pipeline 5 is fixedly connected to the side of the discharge pipe 3 away from the storage tank 1; a stirring assembly 6, the outside of the stirring assembly 6 is fixedly connected to the inside of the storage tank 1, and the stirring assembly 6 is used for stirring the initiator; a newly added flowmeter 7, both sides of the newly added flowmeter 7 are fixedly connected to the outside of the reflux pipeline 4; a pressure regulating valve 8, both sides of the pressure regulating valve 8 are fixedly connected to the outside of the reflux pipeline 4. When in use, the storage tank 1 stores the initiator, and the stirring assembly 6 stirs the initiator. When the initiator needs to be added, the initiator flows under the drive of the water pump inside the device. The initiator flows downward to the discharge assembly 2, and the initiator flows along the discharge assembly 2 into the discharge pipe 3. The initiator flows along the discharge pipe 3 to the addition pipeline 5, and then flows along the addition pipeline 5 into the reaction tank. The refluxed initiator flows back to the storage tank 1 along the reflux pipeline 4. The newly added flowmeter 7 detects the flow rate of the refluxed initiator. The pressure regulating valve 8 on the initiator reflux pipeline 4 is used to control the addition amount of the initiator in real time. By setting the newly added flowmeter 7 and the pressure regulating valve 8 on the initiator reflux pipeline 4, the addition device can accurately measure and control the addition amount of the initiator by detecting the initiator flow rates on the discharge pipe 3 and the reflux pipeline 4, improving the metering accuracy, thereby reducing the error between the added value and the set value.
[0023] The discharge assembly 2 includes a guiding plate 21, the outside of the guiding plate 21 is fixedly connected to the bottom of the storage tank 1, and a telescopic rod 22 is fixedly connected to the bottom of the guiding plate 21. The top of the telescopic rod 22 is fixedly connected to a sliding block 23. When in use, the initiator flows downward to the discharge assembly 2, and the telescopic rod 22 drives the sliding block 23 to move upward. The initiator flows downward along the gap between the sliding block 23 and the guiding plate 21. When the addition of the initiator stops, the telescopic rod 22 drives the sliding block 23 to move downward, and the sliding block 23 blocks the guiding plate 21. By setting the discharge assembly 2, the discharge of the initiator is controlled. After the addition amount of the initiator reaches the set value, the discharge assembly 2 is closed to prevent excessive addition of the initiator.
[0024] The stirring assembly 6 includes a motor 61. The bottom of the motor 61 is fixedly connected to the top of the storage tank 1. The output end of the motor 61 penetrates through the storage tank 1 and is fixedly connected to a rotating shaft 62. Both sides of the rotating shaft 62 are rotatably connected to the inner side of the storage tank 1. The outer side of the rotating shaft 62 is fixedly connected to a connecting rod 63. The outer side of the connecting rod 63 is fixedly connected to a stirring rod 64. When in use, the motor 61 in the stirring assembly 6 drives the rotating shaft 62 to rotate. The rotating shaft 62 drives the connecting rod 63 to rotate. The connecting rod 63 drives the stirring rod 64 to rotate. The connecting rod 63 and the stirring rod 64 stir the initiator. By providing the stirring assembly 6, the initiator is stirred, driving the initiator to flow, so that the initiator is in full contact with the storage tank jacket cooling device in the storage tank 1, which is beneficial to the storage tank jacket cooling, improves the cooling effect of the initiator, and ensures the storage of the initiator.
[0025] A scraping component 66 is fixedly connected to the top of the outer side of the rotating shaft 62. The outer side of the scraping component 66 is slidably connected to the inner side of the storage tank 1. A flow-around component 65 is fixedly connected to the bottom of the outer side of the rotating shaft 62. When in use, the rotating shaft 62 rotates to drive the scraping component 66 and the flow-around component 65 to rotate. The scraping component 66 scrapes the materials adhered to the inner wall of the storage tank 1. The flow-around component 65 drives the initiator below to move upward. Through the scraping component 66 and the flow-around component 65, the initiator at the bottom and on the side wall is driven to flow, making the stirring of the stirring assembly 6 more uniform and improving the stirring effect of the initiator.
[0026] The flow-around component 65 includes a spiral rod 651. The inner side of the spiral rod 651 is fixedly connected to the outer side of the rotating shaft 62. A guiding column 652 is sleeved on the outer side of the spiral rod 651. The bottom of the guiding column 652 is fixedly connected to a fixing plate 653. The bottom of the fixing plate 653 is fixedly connected to the bottom of the inner cavity of the storage tank 1. When in use, the rotating shaft 62 rotates to drive the flow-around component 65 to rotate. The spiral rod 651 in the flow-around component 65 drives the initiator at the bottom to flow. The initiator at the bottom bypasses the fixing plate 653 and flows into the guiding column 652, and then flows upward along the guiding column 652. By driving the initiator at the bottom to flow upward through the flow-around component 65, the stirring rod 64 can stir the initiator at the bottom, avoiding the inability to stir the initiator at the bottom and improving the stirring effect.
[0027] The scraping component 66 includes a rotating rod 661. A resilient spring 662 is fixedly connected to the inner side of the rotating rod 661. One end of the resilient spring 662 away from the rotating rod 661 is fixedly connected to a scraping plate 663. The outer side of the scraping plate 663 is slidably connected to the inner side of the rotating rod 661. One side of the scraping plate 663 away from the rotating rod 661 is slidably connected to the inner side of the storage tank 1. During use, the rotating shaft 62 drives the rotating rod 661 in the scraping component 66 to rotate. The rotating rod 661 drives the resilient spring 662 and the scraping plate 663 to rotate. The scraping plate 663 is subjected to the reaction force of the storage tank 1, driving the resilient spring 662 to compress. Under the influence of its own elastic force, the resilient spring 662 drives the scraping plate 663 to adhere to the inside of the storage tank 1. The scraping plate 663 scrapes the materials adhered to the inner wall of the storage tank 1. By scraping the initiator adhered to the inner wall of the storage tank 1 through the scraping component 66, it is avoided that the initiator adheres to the storage tank 1, resulting in uneven stirring of the initiator. And through the scraping component 66, it is convenient to clean the inner wall of the storage tank 1, avoiding the difficulty of cleaning the materials adhered to the storage tank 1 and affecting the operation of the next work.
[0028] Working principle:
[0029] During use, the storage tank 1 stores an initiator. The motor 61 in the stirring component 6 drives the rotating shaft 62 to rotate. The rotating shaft 62 drives the connecting rod 63 to rotate. The connecting rod 63 drives the stirring rod 64 to rotate. The connecting rod 63 and the stirring rod 64 stir the initiator. The rotating shaft 62 rotates to drive the flow-around component 65 to rotate. The spiral rod 651 in the flow-around component 65 drives the initiator at the bottom to flow. The initiator at the bottom bypasses the fixing plate 653 and flows into the guiding column 652, and then flows upward along the guiding column 652. The initiator at the bottom flows to the stirring rod 64 and is stirred by the stirring rod 64;
[0030] At the same time, the rotating shaft 62 drives the rotating rod 661 in the scraping component 66 to rotate. The rotating rod 661 drives the resilient spring 662 and the scraping plate 663 to rotate. The scraping plate 663 is subjected to the reaction force of the storage tank 1, driving the resilient spring 662 to compress. Under the influence of its own elastic force, the resilient spring 662 drives the scraping plate 663 to adhere to the inside of the storage tank 1. The scraping plate 663 scrapes the materials adhered to the inner wall of the storage tank 1;
[0031] When an initiator needs to be added, the initiator flows under the drive of the water pump inside the device. The initiator flows downward to the discharge assembly 2, and the telescopic rod 22 drives the sliding block 23 to move upward. The initiator flows downward along the gap between the sliding block 23 and the guide plate 21. When the addition of the initiator stops, the telescopic rod 22 drives the sliding block 23 to move downward, and the sliding block 23 blocks the guide plate 21. The initiator flows downward into the discharge pipe 3, and the initiator flows along the discharge pipe 3 to the addition pipeline 5, and then flows along the addition pipeline 5 into the reaction tank. The refluxed initiator flows back to the storage tank 1 along the reflux pipeline 4. The newly added flowmeter 7 detects the flow rate of the refluxed initiator. The pressure regulating valve 8 on the initiator reflux pipeline 4 is used to control the addition amount of the initiator in real time.
[0032] Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art and related fields without creative efforts shall fall within the protection scope of the present invention. The structures, devices, and operation methods not specifically described and explained in the present invention shall be implemented by conventional means in the art without special explanation and limitation.
Claims
1. An adjustable initiator quantitative addition device suitable for chemical production, characterized in that: include: Storage tank (1); A discharge assembly (2), the outer side of the discharge assembly (2) being fixedly connected to the bottom of the storage tank (1); A discharge pipe (3), the top of which is fixedly connected to the bottom of the storage tank (1); A reflux pipeline (4), the top of which is fixedly connected to the top of the storage tank (1), and one end of the reflux pipeline (4) away from the storage tank (1) is fixedly connected to the outer side of the discharge pipe (3); A feeding pipeline (5), wherein the outer side of the feeding pipeline (5) is fixedly connected to a side of the discharge pipe (3) away from the storage tank (1); A stirring assembly (6), the outer side of the stirring assembly (6) is fixedly connected to the inner side of the storage tank (1), and the stirring assembly (6) is used to stir the initiator; A new flow meter (7) is added, and two sides of the new flow meter (7) are fixedly connected to the outer side of the return pipeline (4); A pressure regulating valve (8), both sides of which are fixedly connected to the outer side of the return pipeline (4).
2. The adjustable initiator quantitative addition device suitable for chemical production according to claim 1, characterized in that: The discharging assembly (2) comprises a guide plate (21), the outer side of the guide plate (21) is fixedly connected to the bottom of the storage tank (1), the bottom of the guide plate (21) is fixedly connected to a telescopic rod (22), and the top of the telescopic rod (22) is fixedly connected to a sliding block (23).
3. The adjustable initiator quantitative addition device suitable for chemical production according to claim 1, characterized in that: The stirring assembly (6) comprises a motor (61), the bottom of the motor (61) is fixedly connected to the top of the storage tank (1), the output end of the motor (61) passes through the storage tank (1) and is fixedly connected to a rotating shaft (62), both sides of the rotating shaft (62) are rotatably connected to the inner side of the storage tank (1), the outer side of the rotating shaft (62) is fixedly connected to a connecting rod (63), and the outer side of the connecting rod (63) is fixedly connected to a stirring rod (64).
4. The adjustable initiator quantitative addition device suitable for chemical production according to claim 3, characterized in that: A scraper assembly (66) is fixedly connected to the top of the outer side of the rotating shaft (62), the outer side of the scraper assembly (66) is slidably connected to the inner side of the storage tank (1), and a flow bypass assembly (65) is fixedly connected to the bottom of the outer side of the rotating shaft (62).
5. The adjustable initiator quantitative addition device suitable for chemical production according to claim 4, characterized in that: The flow bypass assembly (65) comprises a spiral rod (651), the inner side of which is fixedly connected to the outer side of the rotating shaft (62), the outer side of which is sleeved with a guide column (652), the bottom of which is fixedly connected to a fixing plate (653), and the bottom of which is fixedly connected to the bottom of the inner cavity of the storage tank (1).
6. The adjustable initiator quantitative addition device suitable for chemical production according to claim 4, characterized in that: The scraper assembly (66) comprises a rotating rod (661), the inner side of which is fixedly connected to a rebound spring (662), the end of which, away from the rotating rod (661), is fixedly connected to a scraper plate (663), the outer side of the scraper plate (663) is slidably connected to the inner side of the rotating rod (661), and the side of the scraper plate (663) away from the rotating rod (661) is slidably connected to the inner side of the storage tank (1).