Ultrasonic cleaning screen turbine rod pin nanometer sand mill
By introducing an ultrasonic cleaning system and an automated drainage system into the sand mill, the problems of sand mill discharge blockage and manual cleaning are solved, and an efficient and automated discharge process is achieved.
Patent Information
- Application Number
- CN202421751786.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-23
AI Technical Summary
Existing sand mills are prone to blockage during the discharge process, resulting in unsmooth discharge or inability to discharge, and require manual disassembly and cleaning, which increases the labor intensity of workers.
An ultrasonic cleaning screen turbine rod pin nano-sand mill is designed, and an ultrasonic vibrating rod and screw pump system is used to realize automatic blockage, automatic cleaning and automatic discharge of waste water and waste residue, ensuring smooth and efficient discharge of discharge.
An automated discharge process is realized, blocking problems are avoided, discharge efficiency and effect are improved, and manual intervention and labor intensity are reduced.
Smart Images

Figure CN222901253U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of sand mills, in particular to an ultrasonic cleaning screen turbine pin nano sand mill. Background Art
[0002] A sand mill is a professional device for grinding materials. After being ground by the sand mill, the coarse-grained materials can be ground into fine-grained materials that meet the standards. The grinding barrel of a conventional sand mill feeds the coarse-grained materials from one end and then discharges the ground fine materials from the other end. Currently, most sand mills on the market are generally provided with a discharge screen at the discharge end. During the grinding process of the sand mill, the materials will be mixed with particles of different sizes. The fine-grained materials are easily discharged through the discharge screen, while the coarse-grained particles will get stuck on the discharge screen during the discharge process and accumulate at the discharge end of the grinding barrel, causing the discharge screen to be easily blocked, and ultimately resulting in the problems of unsmooth discharge or inability to discharge of the sand mill. And when the discharge screen at the discharge end of the grinding barrel is blocked, it needs to be manually disassembled and the materials stuck on the discharge screen need to be manually cleaned, which not only has the disadvantage of low discharge efficiency, but also leads to a large labor intensity of the workers. Summary of the Invention
[0003] The technical problem to be solved by the utility model is to provide an ultrasonic cleaning screen turbine pin nano sand mill, the overall structural design of which can achieve discharging only after the grinding precision of the materials is controlled up to the standard, and can realize automatic blockage clearing, automatic cleaning and automatic waste water and waste residue discharging, so that it has the advantages of high discharging efficiency, good discharging effect and good grinding effect. It not only effectively solves the problem that the current sand mill structure is prone to blockage, resulting in unsmooth discharge or inability to discharge, but also solves the problem that when the discharge end of the current sand mill is blocked, manual participation is required to disassemble the discharge filter screen and clean the materials stuck on the discharge filter screen, resulting in a large labor intensity of the workers. The utility model is realized through the following technical solutions:
[0004] An ultrasonic cleaning screen turbine pin nano sand mill, comprising a machine table, a frame is arranged on the machine table, a water tank is arranged on one side of the machine table, and a grinding mechanism for grinding materials is also arranged on the machine table; a power mechanism for driving the grinding mechanism to perform grinding motion and feeding the grinding materials is arranged on the frame;
[0005] The grinding mechanism includes a grinding barrel. A main shaft is disposed through the center of the grinding barrel. A grinding turbine is installed on the main shaft. One end of the main shaft is connected to a power mechanism, and an outlet turbine is installed at the other end of the main shaft. An outlet port with an inclined surface is provided on the circumference of the outlet turbine. A bearing seat is provided on one side of the grinding barrel. The main shaft passes through the bearing seat. A side cover is installed on the other side of the grinding barrel. A drain valve for discharging waste water and waste residues for cleaning the grinding barrel is provided on one side of the side cover, and the drain valve is communicated with the grinding barrel. A discharge port is provided on the side cover. A discharge filter screen is installed in the discharge port. A side sealing plate is installed on the side of the discharge port. An outlet pipe, a cleaning pipe, and an ultrasonic vibration rod are respectively installed on the side sealing plate. The installation position of the outlet pipe is located at the center position of the side sealing plate. The cleaning pipe is internally connected to the grinding barrel and externally connected to a flexible hose. The cleaning pipe is connected to a water tank through the flexible hose. A screw pump is installed on the connecting pipeline between the flexible hose and the water tank.
[0006] When the above technical solution is adopted, a cleaning pipe is provided on the side sealing plate, and the cleaning pipe is connected to the water tank through a flexible hose. Since a screw pump is installed on the connecting pipeline between the flexible hose and the water tank, when the screw pump starts to work, the water in the water tank enters the grinding barrel through the flexible hose and the cleaning pipe to supply water to the grinding barrel. When used in cooperation with the ultrasonic vibration rod, it can clean the discharge filter screen and the inner grinding barrel when replacing materials or when the discharge filter screen is severely blocked. The waste water and waste residues after cleaning are discharged through the drain valve. The design of the ultrasonic vibration rod can vibrate and remove blockages when the discharge filter screen is blocked, so that the stuck materials on the discharge filter screen automatically fall off and are discharged. It realizes automatic blockage removal or automatic discharge blockage, and avoids blockage of the discharge filter screen to ensure smooth discharge of the discharge filter screen, thereby improving the discharge efficiency of the discharge filter screen and solving the problem that when the discharge end of a traditional sand mill is blocked, manual participation is required to disassemble the discharge filter screen and manual labor is required to clean the materials stuck on the discharge filter screen, resulting in high labor intensity for workers. By setting the installation position of the outlet pipe higher than the center position of the side sealing plate, this design ensures that the particulate materials with qualified particle size can float into the outlet pipe, while the unqualified particulate materials with coarser particle size settle at the bottom of the grinding barrel or the coarser particulate materials are dispersed to a sufficiently fine degree under the action of the centrifugal grinding force of the outlet turbine before they can float into the outlet pipe. It enables the particulate materials with sufficiently fine particle size to be discharged in a floating manner, thereby ensuring good grinding effect of the discharged materials.
[0007] Preferably, the discharge filter screen is arranged in a barrel shape, and one end of the ultrasonic vibration rod penetrates through the side sealing plate and extends radially into the discharge filter screen arranged in a barrel shape.
[0008] When adopting the above technical solution, the design of the ultrasonic vibrator not only enables it to utilize the high-frequency vibration of ultrasonic waves to remove the stuck objects on the discharge filter screen, but also when the water in the water tank is pumped into the grinding barrel by the screw pump, its ultrasonic high-frequency vibration can also clean the inside of the grinding barrel and the discharge filter screen, enabling it to have the functions of automatic blockage removal and automatic cleaning.
[0009] Preferably, one side of the discharge turbine is open, a mounting screw hole is provided at the center of the other side of the discharge turbine, the discharge turbine is mounted on one end of the main shaft through the mounting screw hole, and more than one diversion hole is provided around the mounting screw hole.
[0010] When adopting the above technical solution, the ground material can reach inside the discharge screen through the discharge port and the diversion holes of the discharge turbine.
[0011] Preferably, more than one grinding turbine is provided, a spacer sleeve is provided between two adjacent grinding turbines, and a spacer sleeve is also provided between the discharge turbine and the grinding turbine.
[0012] When adopting the above technical solution, the design of the spacer sleeve can ensure that the grinding turbines are evenly distributed on the main shaft, so as to ensure that the main shaft can drive the grinding turbines to evenly grind the materials in the grinding barrel and drive the discharge turbine to discharge evenly.
[0013] Preferably, the grinding barrel includes a cooling outer barrel, and a grinding inner barrel is provided inside the cooling outer barrel.
[0014] After adopting the above technical solution, when cooling water is added into the cooling outer barrel, it can play a role in cooling the grinding inner barrel that gets hot after long-term operation.
[0015] Preferably, a feed pipe is installed on one side of the grinding barrel away from the discharge pipe, and a pressure gauge is installed on the pipeline of the feed pipe; a thermometer is installed on the pipeline of the discharge pipe.
[0016] Preferably, the power mechanism includes a motor, the motor is connected to the main shaft through a pulley assembly; a track wheel is provided at the bottom of the grinding mechanism.
[0017] Specifically, the pulley assembly includes two pulleys, one pulley is installed on the driving shaft of the motor, the other pulley is installed on the end of the main shaft, and the two pulleys are connected by a belt.
[0018] Preferably, the pulley assembly is installed inside the frame, a track is provided on the top surface of the machine table, the grinding mechanism can move on the track through the track wheel, and casters are provided on the bottom surface of the machine table.
[0019] When adopting the above technical solution, the grinding mechanism can move linearly back and forth on the track through the track wheel, so as to facilitate the translation of the disassembled grinding barrel and the grinding barrel before installation.
[0020] Preferably, an operation box is provided on the front of the frame.
[0021] When adopting the above technical solution, the staff can control the operation of the sand mill through the operation box.
[0022] Preferably, a controller or control system for signal control is built in the operation box and is respectively connected to components such as a motor and an ultrasonic vibration rod. The controller is a PLC programmable logic controller. The PLC programmable logic controller can adopt a programmable logic controller with the place of origin being Shenzhen and the model being XDS-40T-D, but it is not limited thereto.
[0023] Compared with the existing technology, the beneficial effects of the present utility model are as follows: 1. By designing the structure of the discharge turbine and respectively installing a discharge pipe, a cleaning pipe and an ultrasonic vibration rod on the side sealing plate, the ultrasonic vibration rod can use the high-frequency vibration of ultrasonic waves to remove the stuck objects on the discharge filter screen, enabling the discharge screen to automatically remove blockages, avoiding blockages, and thus ensuring smooth discharge and high discharge efficiency.
[0024] 2. A water tank is provided on one side of the machine table. The water tank is connected to the grinding barrel through a hose and a cleaning pipe, and a screw pump is installed on the connecting pipeline between the hose and the water tank. When the screw pump works, it can pump the water in the water tank into the grinding barrel through the hose and the cleaning pipe to supply water to the grinding barrel. At the same time, it is used in cooperation with the ultrasonic vibration rod, and the ultrasonic high-frequency vibration of the ultrasonic vibration rod can automatically clean the inside of the grinding inner barrel and the discharge filter screen, avoiding the problem of high labor intensity of workers caused by manually disassembling the discharge filter screen and manually cleaning the materials stuck on the discharge filter screen when the discharge end of the sand mill with the traditional structure is blocked.
[0025] 3. By setting the installation position of the discharge pipe to be higher than the center position of the side sealing plate, this design ensures that the particulate materials with qualified particle size can float into the discharge pipe, while the unqualified particulate materials with coarser particle size will precipitate at the bottom of the grinding barrel or the coarser particulate materials will be dispersed by the centrifugal grinding force of the discharge turbine until the particle size is fine enough to float into the discharge pipe. It enables the particulate materials with fine enough particle size to be discharged in a floating manner, that is, it can effectively control the grinding precision of the materials to meet the standard before discharging, ensuring that the particle size of the discharged materials is fine enough, and further ensuring good grinding effect of the discharged materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] For ease of explanation, the present utility model will be described in detail by the following preferred embodiments and accompanying drawings.
[0027] Figure 1 It is a schematic structural diagram of an ultrasonic cleaning screen turbine rod pin nano sand mill of the present utility model.
[0028] Figure 2 This is a three-dimensional view of the discharge turbine of an ultrasonic cleaning screen turbine rod pin nano sand mill for the present utility model. Specific embodiments
[0029] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The preferred embodiments of the present utility model are shown in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model.
[0031] In this embodiment, refer to Figures 1 to 2 As shown, an ultrasonic cleaning screen turbine rod pin nano sand mill of the present utility model includes a machine table 24, a frame 23 is provided on the machine table 24, a water tank 27 is provided on one side of the machine table 24, and a grinding mechanism 1 for grinding materials is further provided on the machine table 24. A power mechanism 2 for driving the grinding mechanism 1 to perform grinding motion and feeding the ground materials is provided on the frame 23.
[0032] In one embodiment, the grinding mechanism 1 includes a grinding barrel. A main shaft 3 is provided through the center of the grinding barrel. A grinding turbine 4 is installed on the main shaft 3. One end of the main shaft 3 is connected to the power mechanism 2, and an end discharge turbine 5 is installed at the other end of the main shaft 3. A discharge port 6 with an inclined surface is provided on the circumference of the end discharge turbine 5. A bearing seat 28 is provided on one side of the grinding barrel. The main shaft 3 passes through the bearing seat 28. A side cover 7 is installed on the other side of the grinding barrel. A drain valve 29 for discharging the waste water and waste residues for cleaning the grinding barrel is provided on one side of the side cover 7, and the drain valve 29 is communicated with the grinding barrel. A discharge port is provided on the side cover 7. A discharge filter screen 9 is installed in the discharge port. A side sealing plate 10 is installed on the side of the discharge port. A discharge pipe 11, a cleaning pipe 30 and an ultrasonic vibration rod 12 are respectively installed on the side sealing plate 10. The installation position of the discharge pipe 11 is at the center position of the side sealing plate 10. The cleaning pipe 30 is internally connected to the grinding barrel, and the cleaning pipe 30 is externally connected to a hose 31. The cleaning pipe 30 is connected to the water tank 27 through the hose 31. A screw pump 32 is installed on the connecting pipeline between the hose 31 and the water tank 27.
[0033] In one embodiment, the discharge filter screen 9 is arranged in a barrel shape, and one end of the ultrasonic vibration rod 12 passes through the side sealing plate 10 and radially extends into the discharge filter screen 9 arranged in a barrel shape.
[0034] In one embodiment, one side of the discharge turbine 5 is open, a mounting screw hole 13 is provided at the center of the other side of the discharge turbine 5, the discharge turbine 5 is mounted on one end of the main shaft 3 through the mounting screw hole 13, and more than one diversion hole 14 is provided around the mounting screw hole 13.
[0035] In one embodiment, more than one grinding turbine 4 is provided, a spacer 15 is provided between two adjacent grinding turbines 4, and a spacer 15 is also provided between the discharge turbine 5 and the grinding turbine 4.
[0036] In one embodiment, the grinding barrel includes a cooling outer barrel 16, and a grinding inner barrel 17 is provided inside the cooling outer barrel 16.
[0037] In one embodiment, a feed pipe 18 is mounted on one side of the grinding barrel away from the discharge pipe 11, and a pressure gauge 19 is mounted on the pipeline of the feed pipe 18; a thermometer 20 is mounted on the pipeline of the discharge pipe 11.
[0038] In one embodiment, the power mechanism 2 includes a motor 21, and the motor 21 is connected to the main shaft 3 through a pulley assembly; a track wheel 22 is provided at the bottom of the grinding mechanism 1.
[0039] In one embodiment, the pulley assembly is mounted inside the frame 23, a track 25 is provided on the top surface of the machine table 24, the grinding mechanism 1 can move on the track 25 through the track wheel 22, and a caster 26 is provided on the bottom surface of the machine table 24.
[0040] In one embodiment, an operation box 8 is provided on the front surface of the frame 23.
[0041] In one embodiment, the operating process and structural design principle of the ultrasonic cleaning sieve mesh turbine rod pin nano sand mill are as follows: Materials enter the grinding inner barrel 17 through the feed pipe 18. When the motor 21 of the power mechanism 2 starts, it can drive the main shaft 3 to rotate synchronously through the pulley assembly. When the main shaft 3 rotates, it can drive the grinding turbine 4 and the discharge turbine 5 to rotate synchronously. When the grinding turbine 4 rotates, it can evenly grind the materials entering the grinding inner barrel 17. As more and more materials enter the grinding inner barrel 17 through the feed pipe 18, during the grinding process of the grinding turbine 4 on the materials, the ground materials can be pushed towards the discharge turbine 5. By setting a discharge port 6 with an inclined surface on the circumference of the discharge turbine 5 and one or more diversion holes 14 on one side surface of the discharge turbine 5, the materials ground by the grinding turbine 4 can be conveyed into the discharge turbine 5 through the discharge port 6 and the diversion holes 14 of the discharge turbine 5. When the discharge turbine 5 rotates driven by the main shaft 3 and the motor 21, it can centrifugally disperse the materials entering it. It also installs a side cover 7 on the side of the grinding barrel. A discharge port is provided on the side cover 7. A discharge filter screen 9 is installed in the discharge port. A side sealing plate 10 is installed on the side of the discharge port. A discharge pipe 11 and an ultrasonic vibration rod 12 are respectively installed on the side sealing plate 10, and the installation position of the discharge pipe 11 is set above the center position of the side sealing plate 10. The above structural design ensures that the particulate materials with qualified particle size can float into the discharge pipe 11 through the discharge filter screen 9, while the materials with coarser particle size can be dispersed until the particles are fine enough under the action of the centrifugal dispersion force of the discharge turbine 5 and then float into the discharge pipe 11. It enables the particulate materials with fine enough particle size to be discharged in a floating manner, thereby ensuring good grinding effect of the discharged materials. When the discharge filter screen 9 is blocked, it uses the high-frequency ultrasonic vibration of the ultrasonic vibration rod 12 to vibrate and remove the stuck materials on the discharge filter screen 9, so as to realize automatic blockage removal and prevent the discharge filter screen 9 from being blocked, ensuring that the discharge filter screen 9 can maintain smooth discharge and thus improving the discharge efficiency of the discharge filter screen 9. It also sets a cleaning pipe 30 on the side sealing plate 10, externally connected to a hose 31 and internally connected to the grinding barrel, and a screw pump 32 is provided on the connecting pipeline of the hose 31 and the water tank 27. The screw pump 32 can pump the water in the water tank 27 into the grinding barrel through the hose 31 and the cleaning pipe 30 to automatically supply water for the cleaning inside the grinding barrel and the cleaning of the discharge filter screen 9. After the water in the water tank 27 is pumped into the grinding barrel by the screw pump 32, it uses the high-frequency ultrasonic vibration of the ultrasonic vibration rod 12 to also realize automatic cleaning of the inside of the grinding barrel and the discharge filter screen 9, and the discharge filter screen 9 can be unblocked through cleaning. The waste water and waste residues generated by cleaning are discharged through the drain valve 29, enabling it to have the function of automatic cleaning. It also sets a track 25 on the top surface of the machine table 24 and track wheels 22 at the bottom of the grinding mechanism 1, so that the grinding mechanism 1 can move on the track 25 through the track wheels 22 to facilitate the translational disassembly and assembly of the grinding barrel.The overall structural design can achieve discharging only after the grinding precision of the material is controlled up to standard, and can achieve automatic blockage clearing, automatic cleaning and automatic waste water and residue discharging, so that it has the advantages of high discharging efficiency, good discharging effect and good grinding effect. It not only effectively solves the problem that the current sand mill structure is prone to blockage, resulting in unsmooth discharging or inability to discharge, but also solves the problem that when the discharging end of the current sand mill is blocked, manual participation is required to disassemble the discharging filter screen and manually clean the material stuck on the discharging filter screen, resulting in high labor intensity of workers.
[0042] The above embodiments are only examples of the present invention, and are not used to limit the implementation and scope of rights of the present invention. Any technical solutions that are the same as or equivalent to the content described in the claims of the present invention shall be included within the protection scope of the present invention.
Claims
1. An ultrasonic cleaning screen turbine pin nano sand mill, comprising a machine platform (24), a frame (23) being arranged on the machine platform (24), characterized in that: A water tank (27) is provided on one side of the machine platform (24). A grinding mechanism (1) for grinding materials is also provided on the machine platform (24). A power mechanism (2) for driving the grinding mechanism (1) to perform grinding motion and to feed the ground materials is provided on the frame (23). The grinding mechanism (1) comprises a grinding barrel, a main shaft (3) is arranged through the center of the grinding barrel, a grinding turbine (4) is mounted on the main shaft (3), one end of the main shaft (3) is connected to a power mechanism (2), a discharge turbine (5) is mounted on the other end of the main shaft (3), and a discharge port (6) with an inclined surface is arranged on the circumference of the discharge turbine (5); a bearing seat (28) is arranged on one side of the grinding barrel, the main shaft (3) is arranged through the bearing seat (28), a side cover (7) is mounted on the other side of the grinding barrel, a drain valve (29) is arranged on one side of the side cover (7) for discharging waste water and waste residue for cleaning the grinding barrel, and the drain valve (29) is connected to the grinding barrel. The grinding barrel is connected; a discharge port is provided on the side cover (7), a discharge filter (9) is installed in the discharge port, a side sealing plate (10) is installed on the side of the discharge port, a discharge pipe (11), a cleaning pipe (30) and an ultrasonic vibration rod (12) are respectively installed on the side sealing plate (10), the discharge pipe (11) is installed at the center of the side sealing plate (10), the cleaning pipe (30) is connected to the grinding barrel, the cleaning pipe (30) is connected to the outside of the cleaning pipe (31), the cleaning pipe (30) is connected to the water tank (27) through the hose (31), and a screw pump (32) is installed on the connecting pipeline between the hose (31) and the water tank (27).
2. The ultrasonic cleaning screen turbine pin nano sand mill according to claim 1, characterized in that: The discharge filter screen (9) is arranged in a barrel shape, and one end of the ultrasonic vibration rod (12) penetrates the side sealing plate (10) and radially extends into the discharge filter screen (9) arranged in a barrel shape.
3. The ultrasonic cleaning screen turbine pin nano sand mill according to claim 1, characterized in that: One side of the discharge turbine (5) is open, and a mounting screw hole (13) is provided at the center of the other side of the discharge turbine (5). The discharge turbine (5) is mounted on one end of the main shaft (3) through the mounting screw hole (13), and one or more guide holes (14) are provided on the periphery of the mounting screw hole (13).
4. The ultrasonic cleaning screen turbine pin nano sand mill according to claim 1, characterized in that: More than one grinding turbine (4) is provided, a spacer (15) is provided between two adjacent grinding turbines (4), and a spacer (15) is also provided between the discharge turbine (5) and the grinding turbine (4).
5. The ultrasonic cleaning screen turbine pin nano sand mill according to claim 1, characterized in that: The grinding barrel comprises a cooling outer barrel (16), and a grinding inner barrel (17) is arranged inside the cooling outer barrel (16).
6. The ultrasonic cleaning screen turbine pin nano sand mill according to claim 1, characterized in that: A feed pipe (18) is installed on the side of the grinding barrel away from the discharge pipe (11), and a pressure gauge (19) is installed on the pipe of the feed pipe (18); and a temperature gauge (20) is installed on the pipe of the discharge pipe (11).
7. The ultrasonic cleaning screen turbine pin nano sand mill according to claim 1, characterized in that: The power mechanism (2) comprises a motor (21), and the motor (21) is connected to the main shaft (3) via a pulley assembly; a track wheel (22) is provided at the bottom of the grinding mechanism (1).
8. The ultrasonic cleaning screen turbine pin nano sand mill according to claim 7, characterized in that: The pulley assembly is installed in the frame (23), the top surface of the machine platform (24) is provided with a track (25), the grinding mechanism (1) can move on the track (25) through the track wheel (22), and the bottom surface of the machine platform (24) is provided with casters (26).
9. The ultrasonic cleaning screen turbine pin nano sand mill according to claim 1, characterized in that: An operating box (8) is arranged on the front of the frame (23).