Hot mold spraying device
By setting movable collection covers and deflectors at both ends of the ductile cast tube hot mold, the problems of release agent spray waste and air pollution are solved, and the effective collection of release agents is achieved and air pollution is reduced.
Patent Information
- Application Number
- CN202421440737.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-06-24
AI Technical Summary
In ductile casting tube centrifugal casting, when the existing hot mold spraying device sprays the release agent, it is difficult to avoid the release agent being sprayed out of the pipe end, resulting in waste and air pollution.
A thermal mold spraying device is designed, and a collection cover that can be moved left and right at both ends of the thermal mold is arranged, and a deflector inclined to the center is arranged in the cover body to collect the splashed release agent and introduce it into the collection barrel through the through-channel.
It effectively avoids spraying the release agent into the air, reducing waste, and collects the release agent to avoid air pollution, and conveniently remove the collection cover after the spraying is completed, without affecting the placement of the hot mold.
Smart Images

Figure CN222901478U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hot molds for centrifugal casting of ductile iron pipes, in particular to a hot mold spraying device. Background Art
[0002] Ductile iron pipe is a pipe made by high-speed centrifugal casting in a centrifugal hot mold. The centrifugal hot mold needs to be sprayed with a release agent on the inner wall before use. Figure 1 As shown, it is a schematic diagram of the composition of the hot mold spraying device commonly used in the prior art. The hot mold 1 is placed on the ground through the support 2, and the bottom of the spraying equipment 3 is provided with wheels, which can be moved, and the nozzle of the spraying equipment 3 can rotate 360°. The nozzle of the spraying equipment 3 extends into the hot mold 1 to spray the release agent.
[0003] When spraying the release agent, when the nozzle is spraying at the two end parts of the hot mold 1, in order to prevent insufficient spraying of the release agent at the end, the nozzle needs to be slightly extended out of the end. This operation will inevitably cause a part of the release agent to be sprayed out of the tube end, and the sprayed release agent is wasted and the chemical substances in the release agent will pollute the air. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a hot mold spraying device, which is provided with collecting covers at both ends of the hot mold. When the spraying operation is performed, the two ends of the hot mold are covered, which not only avoids air pollution, but also can collect the release agent sprayed out of the hot mold tube end. At the same time, the collecting cover is provided with universal wheels. After the spraying preparation and spraying are completed, the collecting cover is removed without affecting the placement of the hot mold.
[0005] The technical solution of the utility model is as follows:
[0006] A hot mold spraying device includes a spraying device and a collecting hood, wherein the collecting hood is arranged at both ends of the hot mold and can move left and right, and the collecting hood includes a walking base, a hood support part and a hood body, wherein the hood support part is fixed to the upper part of the walking base, and the hood body is connected to the hood support part through a through channel, and a collecting barrel is placed directly below the through channel, and the hood body covers the end of the hot mold, and the spraying equipment can spray a release agent on the hot mold through the hood body.
[0007] Optionally, in the above-mentioned hot mold spraying device, the walking base walks via universal wheels installed below.
[0008] Optionally, in the above-mentioned hot mold spraying device, the cover body support part is a steel structure bracket or a box-type structure.
[0009] Optionally, in the above-mentioned hot mold spraying device, the cover body support portion is a non-enclosed box-type structure with a side opening, and the collection barrel is placed through the side opening.
[0010] Optionally, in the above-mentioned hot mold spraying device, the box-type structure is square and is formed by splicing a plurality of metal panels, and the through channel is connected to the metal panel on the top of the box-type structure.
[0011] Optionally, in the above-mentioned hot mold spraying device, the cover body is a circular shell structure formed by welding an outer plate, a circular ring plate and an inner plate, and a center hole larger than the outer diameter of the hot mold is provided on the outer plate and the inner plate, and the through channel is connected to the bottom of the cover body.
[0012] Optionally, in the above-mentioned hot mold spraying device, the diameter of the central hole on the outer plate and the inner plate is 1.1-1.3 times the outer diameter of the hot mold.
[0013] Optionally, in the above-mentioned hot mold spraying device, a guide plate inclined toward the center is provided at the bottom position inside the cover body.
[0014] Optionally, in the above-mentioned hot mold spraying device, the top of the through channel is not higher than the inner surface of the bottom of the cover body.
[0015] Alternatively, in the above-mentioned hot mold spraying device, the outer plate of the cover body arranged on the collecting cover at one end away from the spraying equipment is not provided with a center hole and is a whole flat plate.
[0016] The beneficial effects of the utility model are:
[0017] The hot mold spraying device provided by the utility model can be provided with collecting hoods at both ends of the hot mold. When the spraying operation is performed, the two ends of the hot mold are covered, which not only avoids air pollution, but also can collect the demoulding agent sprayed out of the hot mold tube end. At the same time, a universal wheel is provided for the collecting hood. After the spraying preparation and the spraying are completed, the collecting hood is moved away without affecting the placement of the hot mold. By providing a guide plate inclined toward the center inside the hood body, the demoulding agent is gathered to the center of the hood body and then flows into the collecting bucket through the through channel, which is convenient for collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] By reading the detailed description of the preferred embodiment below, the scheme and advantages of the present application will become clear to those skilled in the art. The accompanying drawings are only used to illustrate the preferred embodiment and are not considered to be limiting of the present invention.
[0019] In the attached picture:
[0020] Figure 1 It is a structural schematic diagram of a hot mold spraying device in the prior art;
[0021] Figure 2 A schematic diagram of the structure of a hot mold spraying device equipped with a collecting hood provided in Example 1 of the utility model;
[0022] Figure 3 for Figure 2 A schematic diagram of the structure of the collecting hood in FIG.
[0023] Figure 4 for Figure 3 A schematic diagram of the structure of the cover body of the collection cover.
[0024] The components represented by the reference numerals of the present invention are:
[0025] 1. hot mold, 2. support, 3. spraying equipment, 4. collecting hood, 41. walking base, 42. hood support, 43. hood, 431. outer plate, 432. circular ring plate, 433. inner plate, 434. guide plate, 44. through channel, 45. collecting barrel. DETAILED DESCRIPTION
[0026] The specific implementation methods of the present invention are described below in combination with the prior art and the accompanying drawings. These implementation methods are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art. The present disclosure can be implemented in various forms and should not be limited by the implementation methods described herein.
[0027] like Figure 1 As shown, in the prior art, the hot mold 1 is placed on the ground through the support 2, and the spraying equipment 3 is provided with wheels at the bottom, which is movable, and the nozzle of the spraying equipment 3 can rotate 360 degrees. The nozzle of the spraying equipment 3 is extended into the hot mold 1 to spray the release agent. When spraying the release agent, when the nozzle is spraying at the two end parts of the hot mold 1, in order to prevent insufficient spraying of the release agent at the end, it is necessary to make the nozzle slightly extend out of the end, and it is inevitable that a part of the release agent is sprayed out of the tube end, the sprayed release agent is wasted and the chemical substances in the release agent will pollute the air.
[0028] Example 1
[0029] The present embodiment is different from the prior art described above in that Figure 2 As shown, the hot mold spraying device has not only the spraying equipment 3, but also a collecting hood 4 which is arranged at both ends of the hot mold 1 and can move left and right.
[0030] Further Figure 3 As shown, the collecting hood 4 includes a walking base 41, a hood support portion 42 and a hood body 43. The hood support portion 42 is fixed to the upper portion of the walking base 41. The hood body 43 is connected to the hood support portion 42 through a through channel 44. A collecting barrel 45 is placed directly below the through channel 44. The hood body 43 covers the end of the hot mold 1. The spraying equipment 3 can spray a release agent on the hot mold 1 through the hood body 43.
[0031] Collecting hoods 4 are provided at both ends of the hot mold 1. When the spraying operation is performed, the two ends of the hot mold are covered, which not only avoids air pollution, but also can collect the release agent sprayed out of the hot mold tube end. Universal wheels are provided under the walking base 41. When driven or pushed by external force, the walking base 41 will carry the entire collecting hood 4 to move, so that the collecting hood 4 can be removed after the spraying preparation and spraying is completed, without affecting the placement of the hot mold.
[0032] The purpose of this embodiment is to use the cover body 43 to block the splashing release agent. The cover body support part 42 can be installed according to the support needs and general rigidity needs. It can be a steel structure bracket or a box structure. This embodiment provides a preferred non-enclosed box structure with a side opening. As shown in the figure, the collection bucket 45 can be placed through the opening on the inner side.
[0033] More specifically, the box-type structure is square and is formed by splicing a plurality of metal panels, and the through channel 44 is connected through the metal panel on the top of the box-type structure.
[0034] Next, combine Figure 4 In this embodiment, the cover body 43 is a circular shell structure formed by welding an outer plate 431, an annular plate 432 and an inner plate 433. A central hole larger than the outer diameter of the hot mold 1 is provided on the outer plate 431 and the inner plate 433, and the through channel 44 is connected to the bottom of the cover body 43. Preferably, the diameter of the central hole on the outer plate 431 and the inner plate 433 is 1.1-1.3 times the outer diameter of the hot mold 1.
[0035] In order to make the release agent in the cover body 43 gather at the middle position, as shown in the figure, this embodiment is also provided with a guide plate 434 inclined toward the center at the bottom position in the cover body 43. In order to make the release agent in the cover body 43 enter the cover body support part, the top of the through channel 44 in this embodiment is not higher than the inner surface of the bottom of the cover body 43.
[0036] Example 2
[0037] This embodiment is a substitute for the embodiment 1, in which the outer plate 431 of the cover body 43 disposed on the collecting cover 4 at one end away from the spraying device 3 in the embodiment 1 is set as a whole flat plate without a center hole. This structure is relatively simple and is not shown in the figure. Since the nozzle of the spraying device 3 does not need to pass through the outermost outer plate 431 of the collecting cover 4 disposed at one end away from the spraying device 3, it is also possible to set the outer plate 431 at this location as a whole flat plate, which improves the blocking effect of the release agent at this location to a certain extent.
[0038] Other advantages of this embodiment are the same as those of Embodiment 1.
[0039] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A hot mold spraying device, characterized in that, The invention comprises a spraying device (3) and a collecting hood (4), wherein the collecting hood (4) is arranged at both ends of a hot mold (1) and can move left and right, and the collecting hood (4) comprises a walking base (41), a hood support portion (42) and a hood body (43), wherein the hood support portion (42) is fixed to the upper part of the walking base (41), and the hood body (43) is connected to the hood support portion (42) through a through channel (44), and a collecting bucket (45) is placed directly below the through channel (44), and the hood body (43) covers the end of the hot mold (1), and the spraying device (3) can pass through the hood body (43) to spray a release agent on the hot mold (1).
2. A hot die spraying device according to claim 1, characterized in that: The walking base (41) walks via universal wheels installed below.
3. A hot die spraying device according to claim 1, characterized in that: The cover body support portion (42) is a steel structure bracket or a box-type structure.
4. A hot die spraying device according to claim 3, characterized in that: The cover body support portion (42) is a non-enclosed box-type structure having a side opening, and the collection bucket (45) is placed through the side opening.
5. A hot die spraying device according to claim 4, characterized in that: The box-type structure is square and is formed by splicing a plurality of metal panels. The through passage (44) is connected through the metal panel on the top of the box-type structure.
6. A hot die spraying device according to claim 1, characterized in that: The cover body (43) is a circular shell structure formed by welding an outer plate (431), a circular ring plate (432) and an inner plate (433). A central hole larger than the outer diameter of the hot mold (1) is provided on the outer plate (431) and the inner plate (433). The through channel (44) is connected to the bottom of the cover body (43).
7. A hot die spraying device according to claim 6, characterized in that: The diameter of the central hole on the outer plate (431) and the inner plate (433) is 1.1-1.3 times the outer diameter of the hot mold (1).
8. A hot die spraying device according to claim 6, characterized in that: A flow guide plate (434) inclined toward the center is arranged at the bottom of the cover body (43).
9. A hot die spraying device according to claim 6, characterized in that: The top of the through channel (44) is not higher than the inner surface of the bottom of the cover body (43).
10. A hot die spraying device according to claim 6 or 7, characterized in that: The outer plate (431) of the hood body (43) disposed on the collecting hood (4) at one end away from the spraying equipment (3) is not provided with a central hole.