Glass water heater panel production equipment

By designing an automated glass water heater panel production equipment, the problems of low efficiency and low quality caused by manual operation in the existing process are solved, and an efficient and automated bonding process is achieved, which improves production efficiency and quality.

CN222901564UActive Publication Date: 2025-05-27ZHONGSHAN HUIJIN ELECTRIC CO LTD
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Patent Information

Application Number
CN202420948641.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-05-27
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing glass water heater panel production process has problems such as low efficiency, high labor intensity and uneven glue output, resulting in high production costs and low process quality.

Method used

Design a glass water heater panel production equipment, including a conveyor belt, a placement frame, a guide part, a mobile glue coating part and a clamping mechanism, and realize the bonding process between the glass panel and the metal surface shell through an automated process.

Benefits of technology

The automatic bonding process of glass water heater panels is realized, which reduces manual investment, improves production efficiency and process quality, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses glass water heater panel production equipment which comprises a support, a conveying belt is arranged on the support, a plurality of placing frames which are symmetrically arranged and can be used for placing glass plates are arranged on the conveying belt, a material taking opening is formed in each placing frame, a supporting frame is fixedly arranged above the support, and a material taking opening is formed in the supporting frame. A through groove is formed in the left side of the supporting frame in a penetrating mode, a guide part is arranged below the through groove, a movable frame is arranged on the through groove, a movable gluing part is arranged on the guide part, an inserting part capable of containing a sheet metal part is arranged below the right side of the supporting frame, and a clamping mechanism capable of clamping the sheet metal part is arranged on the inserting part. Compared with the prior art, the water heater glass panel bonding device has the advantages that a water heater glass panel can be automatically bonded to a metal face shell, and excessive labor input is not needed.
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Description

Technical Field

[0001] The utility model relates to the technical field of water heater panel production, in particular to a production device for glass water heater panels. Background Art

[0002] Now, with the continuous development of gas water heater product technology, the face shell material has changed from cold plate painting to pre-coated plate, color picture plate, and film-coated plate, and now it has evolved into a glass panel, making the overall appearance of the machine more beautiful and high-end. The glass panel needs to be adhesively connected to the metal face shell with silicone glue, and it is necessary to ensure that the bonding of the glass has sufficient strength and will not fall off under various conditions. Its technological process is: 1. Positioning of the metal face shell → 2. Glue dispensing (coating) → 3. Covering the glass panel → 4. Pressing and holding pressure → 5. Demolding and curing of the silicone glue. Since the existing bonding process is manual operation, continuous operation cannot be formed, resulting in problems such as low efficiency, high labor intensity, and uneven glue output, thus leading to high production costs and low process quality. Summary of the Utility Model

[0003] The purpose of the utility model is to propose a production device for glass water heater panels, which can solve at least one of the above technical problems. The technical solution of the utility model is as follows:

[0004] A production device for glass water heater panels includes: a bracket, on which a conveyor belt is provided, on the conveyor belt, a plurality of symmetrically arranged placement frames for placing glass plates are provided, on each of the placement frames, a material taking port is provided, above the bracket, a support frame is fixedly provided, a through groove is provided through the left side of the support frame, a guiding part is provided below the through groove, a moving frame is provided on the through groove, a moving glue coating part is provided on the guiding part, an inserting part for placing sheet metal parts is provided below the right side of the support frame, a clamping mechanism for clamping sheet metal parts is provided on the inserting part, and a moving mechanism for driving the moving frame to move downward is provided above the support frame.

[0005] Further, the guiding part includes a square box provided below the through groove, a guide rail is provided around the lower part of the square box, and sleeve holes are provided at the four corners of the square box.

[0006] Further, the moving frame includes a moving plate provided above the through groove, guiding columns are fixed at the four corners of the moving plate, each of the guiding columns is movably inserted on the support frame, and the ends of each of the guiding columns are movably sleeved on the sleeve holes.

[0007] Further, the mobile glue - applying part includes an L - shaped plate and a mounting plate which are respectively arranged on the upper and lower sides of the square frame. First rollers are symmetrically and movably sleeved on the L - shaped plate, and each first roller is attached to both sides of the guide rail. A second roller is movably sleeved under the mounting plate, and the second roller is attached to the upper side of the square frame. A first motor is fixed on the mounting plate, and a third roller is fixed at the output end of the first motor. The third roller is in close contact with the first rollers. A glue - spraying gun is arranged under the L - shaped plate.

[0008] Further, the inserting part includes a hydraulic pump fixed above the right side of the support frame. A downward - moving plate is fixed at the conveying end of the hydraulic pump and passes through the support frame. A placement groove is arranged under the downward - moving plate, and through - holes are symmetrically arranged through both the left and right sides of the placement groove.

[0009] Further, the clamping mechanism includes a second motor fixed above the downward - moving plate. A screw rod is fixed at the output end of the second motor. A track is horizontally fixed on the downward - moving plate. Guide rods are symmetrically and movably inserted on the track. Clamping plates are fixed at the ends of each guide rod. Clamping blocks are symmetrically fixed on each clamping plate, and each clamping block is inserted into the adjacent through - hole. Link rods are movably hinged on each guide rod, and a first threaded sleeve is hinged between each link rod. The first threaded sleeve is in threaded cooperation with the screw rod.

[0010] Further, the moving mechanism includes a thread provided on one of the guide columns. A second threaded sleeve is movably sleeved on one of the guide columns. The second threaded sleeve is movably sleeved on the support frame. A third motor is fixed on the support frame, and a first straight gear is fixed at the output end of the third motor. A second straight gear is fixed on the second threaded sleeve, and the first straight gear meshes with the second straight gear.

[0011] In summary, the beneficial effects of the present utility model compared with the prior art are as follows:

[0012] The present utility model provides a production device for a glass water - heater panel. When a user first places an anti - scratch gasket paper and a glass plate in the placement frame, the moving mechanism drives the moving frame to move downward at this time, so that the moving frame drives the guiding part to move towards the glass plate, and the guiding part drives the mobile glue - applying part to move towards the glass plate. When the mobile glue - applying part moves above the glass plate, the mobile glue - applying part moves along the guiding part, so that the mobile glue - applying part applies glue along the outer side of the glass plate. Then, the conveyor belt drives the placement frame to move under the inserting part. At this time, the user places the metal face shell in the inserting part and the clamping mechanism clamps the metal face shell in the inserting part. Finally, the inserting part presses and bonds the metal face shell to the glass plate. Compared with the prior art, it can automatically bond the water - heater glass panel to the metal face shell without too much manual input. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 One of the three-dimensional schematic diagrams of the present utility model.

[0014] Figure 2 Another three-dimensional schematic diagram of the present utility model.

[0015] Figure 3 One of the exploded schematic diagrams of the present utility model.

[0016] Figure 4 Another exploded schematic diagram of the present utility model.

[0017] Figure 5 For the present utility model Figure 3 An enlarged schematic diagram at A-1 of the present utility model.

[0018] Explanation of reference numerals in the drawings: 1, support; 2, conveyor belt; 3, placement frame; 4, support frame; 5, through groove; 6, guiding part; 7, moving frame; 8, moving glue application part; 9, insertion part; 10, material taking port; 100, clamping mechanism; 200, moving mechanism; 61, square frame; 62, guide rail; 63, sleeving hole; 71, moving plate; 72, guiding column; 81, L-shaped plate; 82, mounting plate; 83, first roller; 84, second roller; 85, first motor; 86, third roller; 87, glue spraying gun; 91, hydraulic pump; 92, downward moving plate; 93, placement groove; 94, through hole; 101, second motor; 102, screw rod; 103, track; 104, guide rod; 105, clamping plate; 106, clamping block; 107, connecting rod; 108, first threaded sleeve; 201, thread; 202, second threaded sleeve; 203, third motor; 204, first straight gear; 205, second straight gear. Detailed implementation manners

[0019] The present utility model will be further described below in conjunction with the drawings and specific implementation manners:

[0020] As Figures 1 to 5 shown, a glass water heater panel production device, characterized in that it includes: a support 1, on which a conveyor belt 2 is provided, on which a plurality of symmetrically arranged placement frames 3 for placing glass plates are provided, on each of the placement frames 3 there is a material taking port 10, above the support 1 there is a fixedly provided support frame 4, on the left side of the support frame 4 there is a through groove 5 penetrating through, below the through groove 5 there is a guiding part 6, on the through groove 5 there is a moving frame 7, on the guiding part 6 there is a moving glue application part 8, below the right side of the support frame 4 there is an insertion part 9 for placing sheet metal parts, on the insertion part 9 there is a clamping mechanism 100 for clamping sheet metal parts, and above the support frame 4 there is a moving mechanism 200 for driving the moving frame 7 to move downward.

[0021] A production device for a glass water heater panel with the above structure. When the user first places the scratch-proof pad paper in the placement frame 3 and places the glass plate at the same time, the moving mechanism 200 drives the moving frame 7 to move downward at this time, so that the moving frame 7 drives the guiding part 6 to move towards the glass plate, and the guiding part 6 drives the moving glue application part 8 to move towards the glass plate. When the moving glue application part 8 moves above the glass plate, the moving glue application part 8 moves along the guiding part, so that the moving glue application part 8 applies glue along the outside of the glass plate. Then, the conveyor belt 2 drives the placement frame 3 to move downward below the insertion part 9. At this time, the user places the metal face shell in the insertion part 9 and clamps the metal face shell in the insertion part 9 through the clamping mechanism 100. Finally, the insertion part 9 presses and bonds the metal face shell to the glass plate. Compared with the prior art, it can automatically bond the water heater glass panel to the metal face shell without too much manual input.

[0022] As Figure 2 and 3 shown, in some embodiments of the present invention, the guiding part 6 includes a square frame 61 arranged below the through groove 5. A guide rail 62 is arranged around the lower part of the square frame 61, and sleeve holes 63 are arranged at the four corners of the square frame 61.

[0023] It should be noted that the moving frame 7 includes a moving plate 71 arranged above the through groove 5. Guide columns 72 are fixed at the four corners of the moving plate 71. Each guide column 72 is movably inserted on the support frame 4, and the end parts of each guide column 72 are movably sleeved on the sleeve holes 63.

[0024] When the moving plate 71 moves downward through the moving mechanism 200, the moving plate 71 moves downward through the guide columns 72. The end parts of the guide columns 72 drive the square frame 61 to move downward through the sleeve holes 63, and the moving glue application part 8 moves along the guide rail 62.

[0025] As Figure 5 shown, the moving glue application part 8 includes L-shaped plates 81 and mounting plates 82 respectively arranged on the upper and lower sides of the square frame 61. First rollers 83 are symmetrically and movably sleeved on the L-shaped plates 81. Each first roller 83 is attached to both sides of the guide rail 62. A second roller 84 is movably sleeved below the mounting plate 82. The second roller 84 is attached to the upper part of the square frame 61. A first motor 85 is fixed on the mounting plate 82. A third roller 86 is fixed at the output end of the first motor 85. The third roller 86 and the first roller 83 are in close contact. A glue spraying gun 87 is arranged below the L-shaped plate 81. The first motor 85 drives the third roller 86 to rotate, so that the third roller 86 drives one of the first rollers 83 to rotate, and each first roller 83 clamps the guide rail 62. When one of the first rollers 83 rotates, it drives the L-shaped plate 81 along the guide rail 62, so that the L-shaped plate 81 drives the glue spraying gun 87 to move.

[0026] As Figure 2 and 3 shown, the insertion part 9 includes a hydraulic pump 91 fixed above the right side of the support frame 4. A downward moving plate 92 is fixed at the conveying end of the hydraulic pump 91 and passes through the support frame 4. A placement groove 93 is provided below the downward moving plate 92. Through holes 94 are symmetrically penetrated through the left and right sides of the placement groove 93. The hydraulic pump 91 drives the downward moving plate 92 to move downward, so that the placement groove 93 on the downward moving plate 92 moves downward, and the metal face shell on the placement groove 93 moves toward the glass plate.

[0027] As Figure 4 and 5 shown, in some embodiments of the present invention, in order to achieve the effect of clamping the sheet metal part, the clamping mechanism 100 includes a second motor 101 fixed above the downward moving plate 92. A screw rod 102 is fixed at the output end of the second motor 101. A track 103 is horizontally fixed on the downward moving plate 92. Guide rods 104 are symmetrically and movably inserted on the track 103. Clamping plates 105 are fixed at the ends of the guide rods 104. Clamping blocks 106 are symmetrically fixed on the clamping plates 105. Each clamping block 106 is inserted into the adjacent through hole 94. Link rods 107 are movably hinged on the guide rods 104. A first threaded sleeve 108 is hinged and connected between the link rods 107. The first threaded sleeve 108 is in threaded cooperation with the screw rod 102.

[0028] When a glass water heater panel production device with the above structure is in operation, the second motor 101 drives the screw rod 102 to rotate. When the screw rod 102 rotates, it drives the first threaded sleeve 108 to move along the screw rod 102, so that the first threaded sleeve 108 pulls the link rods 107 to move. When the link rods 107 move, they drive the guide rods 104 to move along the track 103. When the guide rods 104 move, they drive the clamping plates 105 to move. When the clamping plates 105 move, they drive the clamping blocks 106 to move along the through holes 94, and the clamping blocks 106 clamp the metal face shell in the placement groove 93.

[0029] As Figure 4 shown, in some embodiments of the present invention, in order to achieve the effect of driving the moving frame 7 to move downward, the moving mechanism 200 includes a thread 201 provided on one of the guide posts 72. A second threaded sleeve 202 is movably sleeved on one of the guide posts 72. The second threaded sleeve 202 is movably sleeved on the support frame 4. A third motor 203 is fixed on the support frame 4. A first straight gear 204 is fixed at the output end of the third motor 203. A second straight gear 205 is fixed on the second threaded sleeve 202. The first straight gear 204 and the second straight gear 205 are meshed.

[0030] When a glass water heater panel production device with the above structure is in operation, the third motor 203 drives the first spur gear 204 to rotate. When the first spur gear 204 rotates, it drives the second spur gear 205 to rotate. When the second spur gear 205 rotates, the second threaded sleeve 202 rotates synchronously. When the second threaded sleeve 202 rotates, it drives one of the guide posts 72 to move downward through the thread 201.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A glass water heater panel production equipment, characterized in that: include: A support (1) is provided on the support (1), a conveyor belt (2) is provided on the conveyor belt (2), a plurality of symmetrically arranged placement frames (3) capable of placing glass plates are provided on the conveyor belt (2), a material taking port (10) is provided on each of the placement frames (3), a support frame (4) is fixedly provided above the support (1), a through slot (5) is provided through the left side of the support frame (4), a guide portion (6) is provided below the through slot (5), a movable frame (7) is provided on the through slot (5), a movable gluing portion (8) is provided on the guide portion (6), an insertion portion (9) capable of placing sheet metal parts is provided below the right side of the support frame (4), a clamping mechanism (100) capable of clamping sheet metal parts is provided on the insertion portion (9), and a movable mechanism (200) capable of driving the movable frame (7) to move downward is provided above the support frame (4).

2. A glass water heater panel production equipment according to claim 1, characterized in that The guide portion (6) comprises a square frame (61) arranged below the through slot (5), a guide rail (62) is arranged around the bottom of the square frame (61), and sleeve holes (63) are arranged at the four corners of the square frame (61).

3. A glass water heater panel production equipment according to claim 2, characterized in that The movable frame (7) comprises a movable plate (71) arranged above the through slot (5), guide columns (72) being fixed at four corners of the movable plate (71), each of the guide columns (72) being movably plugged into the support frame (4), and each end of the guide column (72) being movably sleeved on the sleeve hole (63).

4. A glass water heater panel production equipment according to claim 2, characterized in that The movable glue coating part (8) comprises an L-shaped plate (81) and a mounting plate (82) respectively arranged on the upper and lower sides of the square frame (61); first rollers (83) are symmetrically and movably sleeved on the L-shaped plate (81); each of the first rollers (83) is fitted on both sides of the guide rail (62); a second roller (84) is movably sleeved below the mounting plate (82); the second roller (84) is fitted on the top of the square frame (61); a first motor (85) is fixed on the mounting plate (82); a third roller (86) is fixed at the output end of the first motor (85); the third roller (86) and the first roller (83) are in close contact. A glue spray gun (87) is provided below the L-shaped plate (81).

5. The glass water heater panel production equipment according to claim 1, characterized in that The insertion portion (9) comprises a hydraulic pump (91) fixed on the upper right side of the support frame (4); a lowering plate (92) is fixed at the delivery end of the hydraulic pump (91) and passes through the support frame (4); a placement groove (93) is provided below the lowering plate (92); and through holes (94) are symmetrically provided on the left and right sides of the placement groove (93).

6. A glass water heater panel production equipment according to claim 5, characterized in that The clamping mechanism (100) comprises a second motor (101) fixed above a lower moving plate (92), a screw rod (102) fixed at the output end of the second motor (101), a track (103) fixed transversely on the lower moving plate (92), guide rods (104) symmetrically and movably inserted on the track (103), clamping plates (105) fixed at the ends of each guide rod (104), clamping blocks (106) symmetrically fixed on each clamping plate (105), each clamping block (106) inserted in an adjacent through hole (94), a connecting rod (107) movably hinged on each guide rod (104), a first threaded sleeve (108) hingedly connected between each connecting rod (107), and the first threaded sleeve (108) and the screw rod (102) are threadably matched.

7. The glass water heater panel production equipment according to claim 3, characterized in that The moving mechanism (200) comprises a thread (201) arranged on one of the guide columns (72); a second threaded sleeve (202) is movably sleeved on one of the guide columns (72); the second threaded sleeve (202) is movably sleeved on a support frame (4); a third motor (203) is fixed on the support frame (4); a first spur gear (204) is fixed at the output end of the third motor (203); a second spur gear (205) is fixed on the second threaded sleeve (202); and the first spur gear (204) and the second spur gear (205) are meshed.