Large copper wire drawing machine
By designing a large copper wire drawing machine, the tension is evenly distributed by means of components such as limit frames, sliders, adjustment rollers, fixing rollers, screws and guide wheels, which solves the problem of uneven diameters when processing long copper wires, and achieves uniformity of wire diameters.
Patent Information
- Application Number
- CN202420890732.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-04-26
AI Technical Summary
When the pull-type wire drawing machine processes coiled copper wires with a larger total length, the tension cannot be distributed evenly, resulting in uneven diameters of finished wires.
A large copper wire drawing machine is designed, including a limit frame, slider, adjustment roller, fixed roller, screw and guide wheel. By adjusting the distance between the roller and the fixed roller, the tension is distributed evenly to ensure the uniformity of the diameter of the wire.
By uniformly distributing tension, the copper wire large wire drawing machine can ensure that the diameter of the finished wire is more uniform, solving the problem of uneven diameters in the prior art.
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Figure CN222902179U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire drawing machines, and specifically, to a large copper wire drawing machine. Background Art
[0002] A traction wire drawing machine is a mechanical device used for stretching and processing metal wire rods. It is mainly used for pulling and drawing large-diameter metal billets such as copper wires and aluminum rods through traction, gradually reducing the diameter, and making wire rods that meet the specifications required for subsequent processes. The traction wire drawing machine is a core device in the production processes of industries such as cables, metal products, and other industries that require wire rod pretreatment.
[0003] Due to the characteristics of diameter reduction by drawing of the traction wire drawing machine, it has high efficiency when processing wire rods with a relatively small total length such as aluminum rods. However, when processing coiled copper wires with a relatively large total length, due to the limited traction stroke, the phenomenon that the tension cannot be evenly distributed will occur, ultimately leading to the problem that the diameter of the finished wire rod is uneven. Summary of the Utility Model
[0004] The utility model provides a large copper wire drawing machine, which solves the problem of uneven diameter of the finished wire rod in the related art.
[0005] The technical solution of the utility model is as follows:
[0006] A large copper wire drawing machine includes:
[0007] A limit frame;
[0008] A slider, which is slidably arranged on the limit frame;
[0009] An adjusting roller, which is arranged on the slider;
[0010] A fixed roller, which is rotatably arranged on the limit frame, and the axis direction of the fixed roller is parallel to the axis direction of the adjusting roller;
[0011] A screw rod, which is rotatably arranged on the limit frame along the horizontal direction and is in threaded cooperation with the slider, and is used to drive the adjusting roller to slide;
[0012] A guide wheel, which is rotatably arranged on the adjusting roller.
[0013] As a further technical solution, it further includes a diameter measuring instrument, which is arranged on the limit frame and is located at one end close to the fixed roller.
[0014] As a further technical solution, it further includes a servo motor, which is arranged on the limit frame. The power output shaft of the servo motor is connected to the screw rod, and the diameter measuring instrument is electrically connected to the servo motor.
[0015] As a further technical solution, the guide wheel is slidably arranged on the adjusting roller.
[0016] As a further technical solution, it further includes a locking member, and the locking member is symmetrically sleeved on the adjusting roller with respect to the guide wheel for fixing the position of the guide wheel.
[0017] As a further technical solution, the guide wheel has a plurality of partition plates, and the partition plates are distributed along the axial direction of the guide wheel.
[0018] As a further technical solution, it further includes a guide rod, the guide rod is arranged on the limit frame, the guide rod is arranged parallel to the screw rod, and the slider is slidably sleeved on the guide rod.
[0019] As a further technical solution, the roller surface of the fixed roller has a limit groove, and the limit groove is a semi-circular groove arranged in a spiral pattern.
[0020] As a further technical solution, it further includes a rib plate, and the rib plate is vertically arranged on the limit frame.
[0021] As a further technical solution, it further includes a tension wheel, and the tension wheel is rotatably arranged on the limit frame.
[0022] The working principle and beneficial effects of the present utility model are as follows:
[0023] In the present utility model, the guide wheel is rotatably arranged on the adjusting roller. The copper wire first enters the guide wheel through the through hole on the limit frame, is spirally wound on the guide wheel and then extends to the fixed roller, and is spirally wound on the fixed roller and then extends out from the through hole on the limit frame. The screw rod can drive the relative sliding between the slider and the limit frame, thereby changing the distance between the adjusting roller and the fixed roller. When the distance between the adjusting roller and the fixed roller increases, the tension on the wire on the adjusting roller and the fixed roller increases, and the wire is subjected to a tensile force and its diameter decreases. Compared with the conventional traction type wire drawing machine in the prior art, the change of the tension acting on the wire in a large copper wire drawing machine in the present application is more linear, and the acting points are evenly distributed at each position of the wire. Therefore, the diameter of the drawn wire is more uniform. Description of the Drawings
[0024] The above characteristics, technical features, advantages and their implementation manners of the present utility model will be further described below in a clear and understandable manner in combination with the drawings in the preferred embodiments.
[0025] Figure 1 It is a schematic structural diagram of a large copper wire drawing machine proposed in the present application;
[0026] Figure 2Schematic diagram of the rear structure of a large copper wire drawing machine proposed in this application
[0027] In the figure: 1. Limit frame; 11. Rib plate; 12. Tensioning wheel; 2. Slide block; 3. Adjusting roller; 4. Fixed roller; 5. Screw; 6. Guide wheel; 61. Locking piece; 62. Partition board; 7. Diameter measuring instrument; 8. Servo motor; 9. Guide rod. Detailed implementation manners
[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the specific implementation manners of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts, and other implementation manners can also be obtained.
[0029] For the sake of simplicity of the drawing, only the parts related to the utility model are schematically shown in each drawing, and they do not represent the actual structure of the product. In addition, for the sake of simplicity and easy understanding of the drawing, in some drawings, parts with the same structure or function are only schematically shown for one of them, or only one of them is marked. In this article, "one" not only means "only this one", but also means "more than one" situation, and "several" includes "two" and "more than two".
[0030] In this article, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0031] In addition, in the description of this application, the terms "first", "second", etc. are only used for distinguishing descriptions, and cannot be understood as indicating or implying relative importance.
[0032] Refer to Figure 1 - Figure 2 , a large copper wire drawing machine, comprising: a limit frame 1; a slide block 2, the slide block 2 is slidably arranged on the limit frame 1; an adjusting roller 3, the adjusting roller 3 is arranged on the slide block 2; a fixed roller 4, the fixed roller 4 is rotatably arranged on the limit frame 1, and the axis direction of the fixed roller 4 is parallel to the axis direction of the adjusting roller 3; a screw 5, the screw 5 is rotatably arranged on the limit frame 1 along the horizontal direction and is in threaded cooperation with the slide block 2 for driving the adjusting roller 3 to slide; a guide wheel 6, the guide wheel 6 is rotatably arranged on the adjusting roller 3.
[0033] In this embodiment, a large copper wire drawing machine includes a limit frame 1, a slider 2, an adjusting roller 3, a fixed roller 4, and a screw 5. The limit frame 1 can be a rectangular frame made of metal. Through holes are provided along the thickness direction on two columns of the limit frame 1 perpendicular to the bottom surface. The through holes can be waist-shaped holes. The copper wire to be drawn passes through the through hole on one side of the limit frame 1, and after being drawn and reduced in diameter, it passes out through the through hole on the other side of the limit frame 1. The slider 2 is slidably arranged on the side edge of the limit frame 1 close to the ground along the horizontal direction. The slider 2 can slide relative to the limit frame 1. The adjusting roller 3 is installed on the slider 2 along the direction perpendicular to the ground, and the fixed roller 4 is rotatably arranged on the mounting frame along the direction perpendicular to the ground. The axis direction of the fixed roller 4 is parallel to the axis direction of the adjusting roller 3. The guide wheel 6 is rotatably arranged on the adjusting roller 3. The copper wire first enters the guide wheel 6 through the through hole on the limit frame 1 of the limit frame 1, spirally winds around the guide wheel 6 and then extends to the fixed roller 4, and after spirally winding around the fixed roller 4, it extends out through the through hole on the limit frame 1. The screw 5 can drive the relative sliding between the slider 2 and the limit frame 1, thereby changing the distance between the adjusting roller 3 and the fixed roller 4. When the distance between the adjusting roller 3 and the fixed roller 4 increases, the tension of the wire on the adjusting roller 3 and the fixed roller 4 increases, and the wire is subjected to a tensile force and its diameter decreases. Compared with the conventional traction wire drawing machine in the prior art, the change of the tension acting on the wire in a large copper wire drawing machine in this application is more linear, and the acting points are evenly distributed at each position of the wire. Therefore, the diameter of the drawn wire is more uniform.
[0034] Further, it further includes a diameter measuring instrument 7. The diameter measuring instrument 7 is arranged on the limit frame 1 and is located at one end close to the fixed roller 4.
[0035] In this embodiment, the diameter measuring instrument 7 is installed at one end of the limit frame 1 close to the fixed roller 4. One end of the limit frame 1 close to the fixed roller 4 is the output end of the wire drawing and diameter reduction operation. The diameter measuring instrument 7 can measure the diameter of the wire that has been drawn and reduced in diameter, so as to facilitate the staff to monitor the finished product quality.
[0036] Further, it further includes a servo motor 8. The servo motor 8 is arranged on the limit frame 1. The power output shaft of the servo motor 8 is connected to the screw 5, and the diameter measuring instrument 7 is electrically connected to the servo motor 8.
[0037] In this embodiment, the power output shaft of the servo motor 8 is connected to the screw 5 through a coupling. The servo motor 8 can drive the screw 5 to rotate around its own axis, thereby driving the relative sliding between the slider 2 and the limit frame 1. The diameter measuring instrument 7 is electrically connected to the servo motor 8 and can convert the diameter of the wire into an electrical signal for controlling the start, stop, and rotation direction of the servo motor 8, realizing the automatic negative feedback adjustment of the wire diameter size in the technical solution of this application.
[0038] Further, the guide wheel 6 is slidably arranged on the adjusting roller 3.
[0039] In this embodiment, the guide wheel 6 is slidably arranged between the adjusting roller 3, and the distance between the guide wheel 6 and the ground can be adaptively adjusted according to actual processing requirements, further increasing the applicable range of the technical solution of the present application.
[0040] Further, it further includes a locking member 61. The locking member 61 is symmetrically sleeved on the adjusting roller 3 with respect to the guide wheel 6 for fixing the position of the guide wheel 6.
[0041] In this embodiment, the locking member 61 can be a nut. The number of the locking members 61 is 2. The locking members 61 are sleeved on the adjusting roller 3 and symmetrically arranged with respect to the central position of the guide wheel 6. The locking member 61 is used to fix the position of the guide wheel 6 in the vertical direction and does not affect the relative rotation between the guide wheel 6 and the adjusting roller 3.
[0042] Further, the guide wheel 6 has a plurality of partition plates 62, and the partition plates 62 are distributed along the axial direction of the guide wheel 6.
[0043] In this embodiment, a plurality of partition plates 62 are arranged on the guide wheel 6. The plurality of partition plates 62 are distributed along the axial direction of the guide wheel 6, dividing the guide wheel 6 into a plurality of intervals, increasing the number of turns that the wire can wind around the guide wheel 6, and facilitating the avoidance of the situation where the wires are stacked and wound on each other during dense winding.
[0044] Further, it further includes a guide rod 9. The guide rod 9 is arranged on the limit frame 1, the guide rod 9 is arranged parallel to the screw rod 5, and the slider 2 is slidably sleeved on the guide rod 9.
[0045] In this embodiment, the guide rod 9 is installed on the limit frame 1 along the direction parallel to the axis of the screw rod 5. The slider 2 is slidably sleeved on the guide rod 9, and the slider 2 is slidably arranged between the slider 2 and the guide rod 9. The guide rod 9 plays a guiding and limiting role in the sliding of the slider 2, can prevent the slider 2 from rotating, and improves the attitude stability of the slider 2 during the sliding process.
[0046] Further, the roller surface of the fixed roller 4 has a limit groove, and the limit groove is a semicircular groove arranged in a spiral pattern.
[0047] In this embodiment, a limit groove is opened on the roller surface of the fixed roller 4. The limit groove can be a groove with a semicircular cross-section, and the limit groove is opened along the direction of spiral upward winding. The limit groove plays a limiting and guiding role for the wire wound on the roller surface of the fixed roller 4, and is conducive to avoiding the wire from being wound or slipping.
[0048] Further, it further includes a rib plate 11, and the rib plate 11 is vertically arranged on the limit frame 1.
[0049] In this embodiment, the rib plate 11 can be a metal plate vertically arranged on both sides of the limiting frame 1. The rib plate 11 can increase the compressive structural strength of the limiting frame 1 and enhance the bearing capacity of the limiting frame 1.
[0050] Furthermore, it further includes a tension pulley 12 which is rotatably arranged on the limiting frame 1.
[0051] In this embodiment, the tension pulley 12 is installed on the limiting frame 1 by means of rotational connection. The tension pulley 12 plays a guiding role in the wire direction, can reduce the friction between the wire and the limiting frame 1, reduce the wear degree of the wire during the stretch reducing process, and can cooperate with the adjusting roller 3 to maintain the tension degree of the wire.
[0052] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.
Claims
1. A large copper wire drawing machine, characterized in that: include: Limit box (1); A slider (2), the slider (2) being slidably arranged on the limiting frame (1); An adjusting roller (3), wherein the adjusting roller (3) is arranged on the slider (2); A fixed roller (4), the fixed roller (4) being rotatably arranged on the limiting frame (1), and the axial direction of the fixed roller (4) being parallel to the axial direction of the adjusting roller (3); A screw rod (5), the screw rod (5) being rotatably arranged on the limit frame (1) in a horizontal direction and being threadably matched with the slider (2) to drive the adjusting roller (3) to slide; A guide wheel (6), wherein the guide wheel (6) is rotatably arranged on the adjusting roller (3).
2. A large copper wire drawing machine according to claim 1, characterized in that: It also comprises a caliper (7), wherein the caliper (7) is arranged on the limit frame (1) and is located at one end close to the fixed roller (4).
3. A large copper wire drawing machine according to claim 2, characterized in that: It also includes a servo motor (8), the servo motor (8) is arranged on the limit frame (1), the power output shaft of the servo motor (8) is connected to the screw rod (5), and the diameter measuring instrument (7) is electrically connected to the servo motor (8).
4. A large copper wire drawing machine according to claim 1, characterized in that: The guide wheel (6) is slidably arranged on the adjusting roller (3).
5. A large copper wire drawing machine according to claim 4, characterized in that: It also comprises a locking member (61), wherein the locking member (61) is symmetrically sleeved on the adjusting roller (3) with respect to the guide wheel (6) and is used to fix the position of the guide wheel (6).
6. A large copper wire drawing machine according to claim 1, characterized in that: The guide wheel (6) has a plurality of partitions (62), and the partitions (62) are distributed along the axial direction of the guide wheel (6).
7. A large copper wire drawing machine according to claim 1, characterized in that: It also comprises a guide rod (9), wherein the guide rod (9) is arranged on the limit frame (1), the guide rod (9) is arranged parallel to the screw rod (5), and the slider (2) is slidably sleeved on the guide rod (9).
8. A large copper wire drawing machine according to claim 1, characterized in that: The roller surface of the fixed roller (4) is provided with a limiting groove, and the limiting groove is a semicircular groove arranged in a spiral.
9. A large copper wire drawing machine according to claim 1, characterized in that: It also comprises a rib plate (11), wherein the rib plate (11) is vertically arranged on the limiting frame (1).
10. A large copper wire drawing machine according to claim 1, characterized in that: It also comprises a tensioning wheel (12), wherein the tensioning wheel (12) is rotatably arranged on the limiting frame (1).