Aluminum profile extruding machine

By introducing a die-rotating device into the aluminum profile extruder, the inner wall of the aluminum profile is spiral, which solves the problem of poor side stress capacity of the existing aluminum profile extruder, and improves the side stress strength of the aluminum profile.

CN222902189UActive Publication Date: 2025-05-27JIANGXI JIAXIN ZHIWEI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421662804.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-27
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

Existing aluminum profile extruders can only perform direct extrusion, resulting in poor stress-bearing capacity of aluminum profiles on the side. Especially when pillar-type aluminum profiles require lateral stress, steel plate pillars must be used, which limits their use.

Method used

By introducing a die rotation device into the aluminum profile extruder, the die rotation is driven to rotate, so that the inner wall of the aluminum profile is spiral, thereby increasing the strength of the side stress.

Benefits of technology

The inner wall of the aluminum profile is spiralized through the die rotation device, thereby improving the side force strength of the aluminum profile, and solving the problem of poor side force capacity of the existing aluminum profile extruder.

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Abstract

The utility model discloses an aluminum profile extruder which comprises a hydraulic extrusion mechanism, an extrusion head, an aluminum column positioning mechanism, an extrusion module, a cutting device and a base, the hydraulic extrusion mechanism and the extrusion module are installed on the base, and the extrusion head and the aluminum column positioning mechanism are connected to the hydraulic extrusion mechanism. The cutting device is connected to the extrusion module; the extrusion module comprises an adjusting sliding seat, a fixed seat, an adjusting oil cylinder, a rotary die and a fixed die, the adjusting oil cylinder is installed on the fixed seat, a piston rod penetrates through the fixed seat and is connected with the adjusting sliding seat, an extrusion hole and a discharging hole are formed in the adjusting sliding seat and the fixed seat respectively in a penetrating mode, and a fixed die groove is formed in the fixed seat and used for installing the fixed die; the aluminum profile extruding machine disclosed by the utility model is simple in structure, convenient and practical, and the rotating die is driven by the rotating die device to rotate, so that the inner wall of an aluminum profile forms a spiral shape, and the stress strength of the side surface of the aluminum profile is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of extruders, and particularly relates to an aluminum profile extruder. Background Art

[0002] An aluminum profile extruder is a device that plays a key role in the production of aluminum and its alloy profiles. The aluminum profile extruder mainly consists of a mechanical part, a hydraulic system, and an electrical part. Among them, the mechanical part includes a base, guide columns, crossbeam plates, heat preservation seats, shear seats, die seats, etc.; the hydraulic system consists of a main cylinder, an auxiliary cylinder, a locking cylinder, a die seat cylinder, a piston pump, a vane pump, etc.; the electrical part includes a power supply cabinet, an operating platform, a PLC programmable controller, etc.

[0003] The existing aluminum profile extruder can only perform straight extrusion, and the inner wall of the extruded profile can only be straight. However, the side force-bearing capacity of this type of aluminum profile is poor. Especially when there are certain requirements for lateral force on pillar-type aluminum profiles, only steel plate pillars can be used, which limits the use of such aluminum profiles to a certain extent. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide an aluminum profile extruder, which has a simple structure, is convenient and practical. By driving the rotating die to rotate through a rotating die device, a spiral shape is formed on the inner wall of the aluminum profile, so as to improve the strength of the side force of the aluminum profile.

[0005] An aluminum profile extruder includes a hydraulic extrusion mechanism, an extrusion head, an aluminum column positioning mechanism, an extrusion module, a cutting device, and a base. The hydraulic extrusion mechanism and the extrusion module are installed on the base. The extrusion head and the aluminum column positioning mechanism are connected to the hydraulic extrusion mechanism. The cutting device is connected to the extrusion module. The extrusion module includes an adjustment sliding seat, a fixed seat, an adjustment oil cylinder, a rotating die, and a fixed die. Each adjustment oil cylinder is installed on the fixed seat, and the piston rod penetrates the fixed seat and is connected to the adjustment sliding seat. The adjustment sliding seat and the fixed seat are respectively penetrated with an extrusion hole and a discharge hole. A fixed die groove is formed on the fixed seat and is used for installing the fixed die. A positioning column for fixing the fixed die is arranged in the fixed die groove. A rotating groove is formed on the adjustment sliding seat, and a rotating die device is installed in the rotating groove. The rotating die is installed on the rotating die device.

[0006] Preferably, the rotating die device includes an adjustment motor, a worm, a rotating ring, a bearing, and a rotating ring positioning column. The rotating ring is installed in the rotating groove through the bearing. The adjustment motor is installed on the adjustment sliding seat, and the power rod is connected to the worm. One end of the worm penetrates one side of the adjustment sliding seat and extends into the rotating groove. A worm tooth matching with the worm is formed on the circumferential surface of the rotating ring. A plurality of rotating ring positioning columns are connected to the rotating ring and are used for positioning the rotating die.

[0007] Preferably, a positioning oil cylinder is installed on the adjusting sliding seat, a fixed needle is installed on the piston rod of the positioning oil cylinder, and one end of the fixed needle penetrates through the adjusting sliding seat and cooperates with the rotating circle.

[0008] Beneficial effects:

[0009] (1) For an aluminum profile extruder of the present utility model, its structure is simple, convenient and practical. The rotating die device drives the rotating die to rotate, so that a spiral shape is formed on the inner wall of the aluminum profile to improve the strength of the side force of the aluminum profile.

[0010] (2) For an aluminum profile extruder of the present utility model, the adjusting oil cylinder separates the adjusting sliding seat and the fixed seat, so that the rotating die and the fixed die can be quickly replaced. At the same time, the relative position accuracy during die installation of the rotating die and the fixed die is ensured by the positioning column and the rotating circle positioning column. Description of the drawings

[0011] Figure 1 is a structural schematic diagram of the extruder;

[0012] Figure 2 is a structural schematic diagram of the extrusion module;

[0013] Figure 3 is a structural schematic diagram of the inner wall of the extrusion module;

[0014] 1 - Hydraulic extrusion mechanism, 2 - Extrusion head, 3 - Aluminum column positioning mechanism, 4 - Extrusion module, 41 - Adjusting sliding seat, 42 - Fixed seat, 43 - Positioning oil cylinder, 44 - Adjusting oil cylinder, 45 - Adjusting motor, 46 - Discharge hole, 47 - Fixed die groove, 48 - Positioning column, 49 - Worm, 410 - Rotating circle, 411 - Bearing, 412 - Rotating circle positioning column, 413 - Rotating groove, 414 - Extrusion hole, 5 - Cutting device. Specific implementation manners

[0015] The embodiments of the present utility model will be further described below with reference to the drawings.

[0016] Embodiment 1

[0017] As Figure 1 Straight Figure 3As shown in the figure; an aluminum profile extruder, including a hydraulic extrusion mechanism 1, an extrusion head 2, an aluminum column positioning mechanism 3, an extrusion module 4, a cutting device 5 and a base. The hydraulic extrusion mechanism 1 and the extrusion module 4 are installed on the base. The extrusion head 2 and the aluminum column positioning mechanism 3 are connected to the hydraulic extrusion mechanism 1. The cutting device 5 is connected to the extrusion module 4. The extrusion module 4 includes an adjustment slide 41, a fixed seat 42, adjustment cylinders 44, a rotating die and a fixed die. The 4 adjustment cylinders 44 are installed on the fixed seat 42 and the piston rods penetrate through the fixed seat 42 and are connected to the adjustment slide 41. The adjustment slide 41 and the fixed seat 42 are respectively penetrated with an extrusion hole 414 and a discharge hole 46. A fixed die groove 47 is opened on the fixed seat 42 and is used for installing the fixed die. A positioning column 48 for fixing the fixed die is arranged in the fixed die groove 47. A rotating groove 413 is opened on the adjustment slide 41. A rotating die device is installed in the rotating groove 413. The rotating die is installed on the rotating die device. The rotating die device includes an adjustment motor 45, a worm 49, a rotating ring 410, a bearing 411 and a rotating ring positioning column 412. The rotating ring 410 is installed in the rotating groove 413 through the bearing 411. The adjustment motor 45 is installed on the adjustment slide 41 and the power rod is connected to the worm 49. One end of the worm 49 penetrates through one side of the adjustment slide 41 and extends into the rotating groove 413. A worm tooth matching with the worm 49 is opened on the circumferential surface of the rotating ring 410. A plurality of rotating ring positioning columns 412 are connected to the rotating ring 410 and are used for positioning the rotating die. A positioning cylinder 43 is installed on the adjustment slide 41. A fixed pin is installed on the piston rod of the positioning cylinder 43. One end of the fixed pin penetrates through the adjustment slide 41 and cooperates with the rotating ring 410.

[0018] Pre-import the aluminum column into the aluminum column positioning mechanism 3, then the hydraulic extrusion mechanism 1 drives the aluminum column positioning mechanism 3 to approach the extrusion module 4 until they contact. Finally, the hydraulic extrusion mechanism 1 drives the extrusion head 2 to push the aluminum column in the aluminum column positioning mechanism 3, so that the aluminum column enters the extrusion module 4 to extrude the required shape. The tail material at the end of the aluminum column is cut off by the cutting device 5 for the butt extrusion of the next aluminum column. Specifically, the adjustment motor 45 drives the worm 49 to rotate, the worm 49 drives the rotating ring 410 to rotate, the rotating ring 410 drives the rotating die to rotate, and the rotation of the rotating die cooperates with the fixed die to form a spiral shape on the inner wall of the aluminum profile, achieving the purpose of improving the side force of the aluminum profile. The adjustment cylinder 44 drives the adjustment slide 41 to move, so that the adjustment slide 41 is separated from the fixed seat 42, achieving the purpose of replacing the rotating die and the fixed die. The positioning cylinder 43 drives the fixed pin to contact the rotating ring 410 to ensure that the rotating ring 410 will not rotate during extrusion, mainly applicable during normal extrusion.

[0019] The specific embodiments of the present utility model have been described in detail above, but they are only examples, and the present utility model is not limited to the specific embodiments described above. For those skilled in the art, any equivalent modifications and substitutions made to the present utility model are also within the scope of the present utility model. Therefore, all equivalent transformations and modifications made without departing from the spirit and scope of the present utility model are covered within the scope of the present utility model.

Claims

1. An aluminum profile extruder, comprising a hydraulic extrusion mechanism (1), an extrusion head (2), an aluminum column positioning mechanism (3), an extrusion module (4), a cutting device (5) and a base, wherein the hydraulic extrusion mechanism (1) and the extrusion module (4) are mounted on the base, the extrusion head (2) and the aluminum column positioning mechanism (3) are connected to the hydraulic extrusion mechanism (1), and the cutting device (5) is connected to the extrusion module (4); characterized in that: The extrusion die set (4) comprises an adjusting slide (41), a fixed seat (42), an adjusting oil cylinder (44), a rotating die and a fixed die. The four adjusting oil cylinders (44) are mounted on the fixed seat (42) and the piston rods penetrate the fixed seat (42) and are connected to the adjusting slide (41). The adjusting slide (41) and the fixed seat (42) are respectively penetrated with an extrusion hole (414) and a discharge hole (46). The fixed seat (42) is provided with a fixed die groove (47) for installing the fixed die. A positioning column (48) for fixing the fixed die is arranged in the fixed die groove (47). The adjusting slide (41) is provided with a rotating groove (413). A rotating die device is installed in the rotating groove (413). The rotating die is installed on the rotating die device.

2. An aluminum profile extruder according to claim 1, characterized in that: The mold rotating device comprises an adjusting motor (45), a worm (49), a rotating ring (410), a bearing (411) and a rotating ring positioning column (412); the rotating ring (410) is installed in a rotating groove (413) through the bearing (411); the adjusting motor (45) is installed on an adjusting slide (41) and a power rod is connected to the worm (49); one end of the worm (49) passes through one side of the adjusting slide (41) and extends into the rotating groove (413); a worm tooth matching the worm (49) is provided on the circumferential surface of the rotating ring (410); a plurality of rotating ring positioning columns (412) are connected to the rotating ring (410) and are used for positioning the mold rotating.

3. An aluminum profile extruder as claimed in claim 2, characterized in that: A positioning oil cylinder (43) is installed on the adjusting slide seat (41), and a positioning needle is installed on the piston rod of the positioning oil cylinder (43). One end of the positioning needle penetrates the adjusting slide seat (41) and cooperates with the rotating circle (410).

Citation Information

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