Slagging-off scraping device for zinc ingot production
By designing a slag removal device with a height adjustment structure and an automatic cleaning system, the problem that existing devices cannot adjust the slag removal depth and the short service life of the scraper is solved, and more efficient slag removal effect and more convenient maintenance are achieved.
Patent Information
- Application Number
- CN202421568206.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing slag removal device cannot adjust the depth of slag according to the needs of the user, which affects the effect of slag removal; the surface of the scraper is easily corroded by high temperatures, adhesion to debris, and shortening the service life; traditional fixing methods are inconvenient to replace.
A slag removal device including a recycling base, a support sleeve, a material box, a fixed support, a lifting support, a height adjustment structure, a rotating screw, a water spray box and a scraper are designed. Through the height adjustment structure and the rotating screw driven by the motor, the height adjustment and automatic cleaning of the scraper are achieved; the moving seat and installation rail are designed to facilitate the quick replacement of the scraper.
The slag removal depth is adjusted according to demand, extending the service life of the scraper, simplifying the scraper replacement process, and improving the slag removal efficiency and product quality.
Smart Images

Figure CN222902634U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of zinc ingot production, and particularly relates to a slag scraping device for zinc ingot production. Background Technique
[0002] Zinc ingots refer to pure zinc. Of course, there will also be impurities, but as zinc ingots, they have a purity of at least more than 90%. The uses of zinc ingots: mainly used in die-casting alloys, battery industry, printing and dyeing industry, pharmaceutical industry, rubber industry, chemical industry. Alloys of zinc and other metals are widely used in industries such as electroplating and spraying;
[0003] In the process of zinc liquid ingot casting with high temperature and toxicity, the manual slag scraping method is very harmful to the human body, with high labor intensity, low slag scraping efficiency and affecting the quality of cast zinc products. The slag scraping process is an important process in the production of electrolytic zinc casting, and it is also one of the processes with the worst working conditions;
[0004] During the use of the existing slag scraping devices, the depth of slag scraping cannot be adjusted according to the needs of users, which affects the slag scraping effect. Moreover, after long-term use, the surface of the scraper is severely corroded by high temperature, and it is also very easy for some sundries to adhere to its surface, affecting the use effect and seriously shortening the service life of the scraper. The scraper is installed on the scraping arm by traditional fixing methods such as bolts, and it is very inconvenient to replace;
[0005] Therefore, it is necessary to improve the existing technology to solve the above technical problems. Summary of the Utility Model
[0006] The purpose of the utility model is to provide a slag scraping device for zinc ingot production, which solves the problems that during the use of the existing slag scraping devices, the depth of slag scraping cannot be adjusted according to the needs of users, affecting the slag scraping effect, and after long-term use, the surface of the scraper is severely corroded by high temperature, and it is also very easy for some sundries to adhere to its surface, affecting the use effect and seriously shortening the service life of the scraper. The scraper is installed on the scraping arm by traditional fixing methods such as bolts, and it is very inconvenient to replace.
[0007] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0008] The utility model discloses a slag scraping device for zinc ingot production, comprising a recovery base, a supporting sleeve is arranged at the upper end of the recovery base, a material box is installed at the upper end of the support sleeve, fixed pillars are arranged on both sides of the upper end of the recovery base, a lifting pillar is movably inserted inside the upper end of the fixed pillar, a height adjustment structure is arranged between the lifting pillar and the fixed pillar, a supporting beam is arranged between the upper ends of two lifting pillars located on the same side, the two supporting beams are symmetrically distributed, two rotating screws are movably installed between the two supporting beams, a moving seat is movably installed between the two rotating screws, a scraper is detachably installed at the lower end of the moving seat, a water spray box is arranged at the lower end of the supporting beam, a nozzle is arranged at the lower end of one side of the water spray box, and a water inlet pipe is arranged at one side of the water spray box.
[0009] Preferably, the two rotating screws are connected to each other via a transmission sprocket and a transmission chain, a motor is installed on one side of one of the supporting beams, and an output end of the motor is connected to a rotating screw.
[0010] Preferably, a recovery chamber is provided inside the recovery base, a drainage pipe is provided on one side of the recovery chamber, a material receiving cylinder is placed at the upper end of the recovery base, and the material receiving cylinder is located below the supporting sleeve.
[0011] Preferably, a water filter hole is provided at the lower end of the material receiving cylinder, and the lower end of the water filter hole is connected to the recovery chamber.
[0012] Preferably, the height adjustment structure comprises a fixing ring, the fixing ring is fixedly mounted on the surface of the fixing support, a rotating gear ring is rotatably mounted on the upper end of the fixing ring, and a protrusion is arranged on the outer side of the rotating gear ring.
[0013] Preferably, a liner screw sleeve is rotatably mounted on the upper end of the fixed support, a movable sleeve of the liner screw sleeve is arranged on the outer side of the lifting support, the liner screw sleeve is threadedly connected to the lifting support, a rotating gear is arranged on the outer side of the liner screw sleeve, and the rotating gear is meshed with a rotating gear ring.
[0014] Preferably, a mounting rail is installed at the lower end of the movable seat, a mounting bar is movably inserted inside the mounting rail, the lower end of the mounting bar is fixedly connected to the lower end of the scraper, and mounting blocks are installed on both sides of the mounting rail.
[0015] Preferably, a pop-up card block is movably inserted into one side of the mounting block, one end of the pop-up card block is movably inserted into the interior of the mounting rail, one end of the pop-up card block is fitted with one end of the mounting bar, one side of the pop-up card block is inclined, a fixing spring is installed on one side of the pop-up card block, an adjusting rod is installed on one side of the pop-up card block, one end of the adjusting rod is movably inserted into the outside of the mounting block and is installed with the adjusting block.
[0016] The utility model has the following beneficial effects:
[0017] In the utility model, zinc liquid is poured into the interior of the material box. Under the action of the height adjustment structure, the scraper is inserted into the interior of the material box. The motor drives one of the rotating screws to rotate, and the two rotating screws rotate synchronously under the action of the transmission sprockets and transmission chains. Under the action of the threads, the moving seat moves along the rotating screw, driving the scraper to move inside the material box, facilitating the scraping of the slag in the material box out of the material box. When the scraper reaches a position close to the support crossbeam, the cleaning water can enter the interior of the spraying box through the water inlet pipe, and the cleaning water is sprayed out through the nozzles, facilitating the cleaning of the scraper, avoiding the adhesion of slag on the scraper, and prolonging the service life of the scraper;
[0018] In the utility model, the user rotates the rotating toothed ring. The rotating toothed ring rotates on the surface of the fixed ring. The rotating toothed ring drives the inner lining sleeve to rotate through the rotating gear. Under the action of the threads, the lifting strut moves upward or downward along the fixed strut, facilitating the adjustment of the height of the support crossbeam, and thus facilitating the adjustment of the height of the scraper.
[0019] Certainly, when implementing any product of the utility model, it is not necessarily required to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0021] Figure 1 is the overall structural schematic diagram of the device;
[0022] Figure 2 is the structural schematic diagram of the side half-section of the device;
[0023] Figure 3 is the structural schematic diagram of the other side half-section of the device;
[0024] Figure 4 is the structural schematic diagram of the half-section of the connection between the scraper and the moving seat in the device;
[0025] Figure 5 is Figure 4 the enlarged structural schematic diagram at A in
[0026] In the drawings, the list of components represented by each reference numeral is as follows:
[0027] 1. Recovery base; 2. Recovery chamber; 3. Support sleeve; 4. Material box; 5. Fixed pillar; 6. Material receiving barrel; 7. Lifting pillar; 8. Support beam; 9. Rotating screw; 10. Water spray box; 11. Spray head; 12. Moving seat; 13. Motor; 14. Water filter hole; 15. Scraper; 16. Liner screw sleeve; 17. Rotating gear; 18. Fixed ring; 19. Rotating gear ring; 20. Mounting rail; 21. Mounting strip; 22. Pop-up block; 23. Fixing spring; 24. Adjusting rod; 25. Adjusting block. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0029] See also Figures 1 to 3 As shown, the utility model is a slag scraping device for zinc ingot production, comprising a recovery base 1, a support sleeve 3 is arranged on the upper end of the recovery base 1, a material box 4 is installed on the upper end of the support sleeve 3, fixed pillars 5 are arranged on both sides of the upper end of the recovery base 1, and a lifting pillar 7 is movably inserted in the upper end of the fixed pillar 5, a height adjustment structure is arranged between the lifting pillar 7 and the fixed pillar 5, and a supporting crossbeam 8 is installed between the upper ends of the two lifting pillars 7 on the same side, and the two supporting crossbeams 8 are symmetrically distributed. Two rotating screws 9 are movably installed between the two rotating screws 9, a moving seat 12 is movably installed between the two rotating screws 9, a scraper 15 is detachably installed at the lower end of the moving seat 12, a water spray box 10 is arranged at the lower end of one side of the supporting crossbeam 8, a nozzle 11 is arranged at the lower end of one side of the water spray box 10, a water inlet pipe is arranged at one side of the water spray box 10, the two rotating screws 9 are mutually connected by a transmission sprocket and a transmission chain, a motor 13 is installed at one side of one of the supporting crossbeams 8, and the output end of the motor 13 is connected to a rotating screw 9 in a transmission manner;
[0030] In the utility model, zinc liquid is poured into the interior of the material box 4, and the scraper 15 is inserted into the interior of the material box 4 under the action of the height adjustment structure, and the motor 13 drives one of the rotating screws 9 to rotate, and the two rotating screws 9 rotate synchronously under the action of the transmission sprocket and the transmission chain, and the movable seat 12 moves along the rotating screw 9 under the action of the thread, driving the scraper 15 to move inside the material box 4, so as to scrape the slag inside the material box 4 out of the material box 4, and when the scraper 15 is close to the supporting beam 8, the cleaning water can enter the interior of the water spray box 10 through the water inlet pipe, and the cleaning water is sprayed through the nozzle 11, so as to clean the scraper 15, avoid the slag from adhering to the scraper 15, and extend the service life of the scraper 15.
[0031] See also Figure 2As shown in the figure, the utility model relates to a slag scraping and removing device for zinc ingot production. A recovery cavity 2 is arranged inside the recovery base 1. A drain pipe is arranged on one side of the recovery cavity 2. A receiving cylinder 6 is placed on the upper end of the recovery base 1. The receiving cylinder 6 is located below the support sleeve 3. A water filtering hole 14 is arranged at the lower end of the receiving cylinder 6. The lower end of the water filtering hole 14 is connected with the recovery cavity 2;
[0032] In the utility model, the slag in the scraping box 4 falls into the inside of the receiving cylinder 6 through the support sleeve 3, which is convenient for collecting the slag. At the same time, the sprayed water falls into the inside of the receiving cylinder 6. Under the action of the water filtering hole 14, the sprayed water can be collected into the inside of the recovery base 1, which is convenient for collecting waste water.
[0033] Please refer to Figures 1 to 3 As shown in the figure, the utility model relates to a slag scraping and removing device for zinc ingot production. The height adjustment structure includes a fixed ring 18. The fixed ring 18 is fixedly installed on the surface of the fixed support 5. A rotating toothed ring 19 is rotatably installed at the upper end of the fixed ring 18. A convex block is arranged on the outer side of the rotating toothed ring 19. The upper end of the fixed support 5 is rotatably installed with an inner lining screw sleeve 16. The inner lining screw sleeve 16 is movably sleeved on the outer side of the lifting support 7. The inner lining screw sleeve 16 is threadedly connected with the lifting support 7. A rotating gear 17 is arranged on the outer side of the inner lining screw sleeve 16. The rotating gear 17 is meshed with the rotating toothed ring 19;
[0034] In the utility model, the user rotates the rotating toothed ring 19. The rotating toothed ring 19 rotates on the surface of the fixed ring 18. The rotating toothed ring 19 drives the inner lining screw sleeve 16 to rotate through the rotating gear 17. Under the action of the thread, the lifting support 7 moves upward or downward along the fixed support 5, which is convenient for adjusting the height of the support cross beam 8, and thus convenient for adjusting the height of the scraper 15.
[0035] Please refer to Figure 4 and Figure 5 As shown in the figure, the utility model relates to a slag scraping and removing device for zinc ingot production. An installation rail 20 is installed at the lower end of the moving seat 12. An installation strip 21 is movably inserted into the inside of the installation rail 20. The lower end of the installation strip 21 is fixedly connected with the lower end of the scraper 15. Installation blocks are installed on both sides of the installation rail 20. A pop-up latch 22 is movably inserted into one side of the installation block. One end of the pop-up latch 22 is movably inserted into the inside of the installation rail 20. One end of the pop-up latch 22 is attached to one end of the installation strip 21. One side of the pop-up latch 22 is inclined. A clamping spring 23 is installed on one side of the pop-up latch 22. An adjusting rod 24 is installed on one side of the pop-up latch 22. One end of the adjusting rod 24 is movably inserted outside the installation block and an adjusting block 25 is installed;
[0036] In the present utility model, the user pulls the adjusting rod 24 through the adjusting block 25, and the adjusting rod 24 drives the ejecting block 22 to move, so that the ejecting block 22 contracts into the interior of the mounting block, causing the ejecting block 22 to disengage from one end of the mounting strip 21. The mounting strip 21 can be withdrawn from the interior of the mounting rail 20, enabling the quick replacement of the scraper 15.
[0037] The above are only the preferred embodiments of the present utility model and do not limit the present utility model. Any modification to the technical solutions recorded in the foregoing embodiments, any equivalent replacement of some technical features, and any modification, equivalent replacement, or improvement made shall fall within the protection scope of the present utility model.
Claims
1. A slag scraping device for zinc ingot production, comprising a recovery base (1), characterized in that: A support sleeve (3) is provided at the upper end of the recovery base (1), a material box (4) is installed at the upper end of the support sleeve (3), fixed pillars (5) are provided on both sides of the upper end of the recovery base (1), a lifting pillar (7) is movably inserted inside the upper end of the fixed pillar (5), a height adjustment structure is provided between the lifting pillar (7) and the fixed pillar (5), a support beam (8) is installed between the upper ends of two lifting pillars (7) located on the same side, the two support beams (8) are symmetrically distributed, two rotating screws (9) are movably installed between the two support beams (8), a movable seat (12) is movably installed between the two rotating screws (9), a scraper (15) is detachably installed at the lower end of the movable seat (12), a water spray box (10) is provided at the lower end of the support beam (8), a spray head (11) is provided at the lower end of one side of the water spray box (10), and a water inlet pipe is provided at one side of the water spray box (10).
2. The slag scraping device for zinc ingot production according to claim 1, characterized in that: The two rotating screw rods (9) are connected to each other via a transmission sprocket and a transmission chain, a motor (13) is installed on one side of one of the supporting cross beams (8), and an output end of the motor (13) is connected to a rotating screw rod (9).
3. The slag scraping device for zinc ingot production according to claim 1, characterized in that: A recovery chamber (2) is provided inside the recovery base (1), a drainage pipe is provided on one side of the recovery chamber (2), and a material receiving barrel (6) is placed at the upper end of the recovery base (1), and the material receiving barrel (6) is located below the support sleeve (3).
4. The slag scraping device for zinc ingot production according to claim 3, characterized in that: A water filter hole (14) is provided at the lower end of the material receiving cylinder (6), and the lower end of the water filter hole (14) is connected to the recovery chamber (2).
5. The slag scraping device for zinc ingot production according to claim 1, characterized in that: The height adjustment structure comprises a fixed ring (18), the fixed ring (18) being fixedly mounted on the surface of a fixed support (5), a rotating gear ring (19) being rotatably mounted on the upper end of the fixed ring (18), and a protrusion being arranged on the outer side of the rotating gear ring (19).
6. A slag scraping device for zinc ingot production according to claim 5, characterized in that: An inner liner screw sleeve (16) is rotatably mounted on the upper end of the fixed support (5); the inner liner screw sleeve (16) is movably sleeved on the outer side of the lifting support (7); the inner liner screw sleeve (16) is threadedly connected to the lifting support (7); a rotating gear (17) is arranged on the outer side of the inner liner screw sleeve (16); the rotating gear (17) is meshed with a rotating gear ring (19).
7. The slag scraping device for zinc ingot production according to claim 1, characterized in that: A mounting rail (20) is mounted at the lower end of the movable seat (12), a mounting bar (21) is movably inserted into the interior of the mounting rail (20), the lower end of the mounting bar (21) is fixedly connected to the lower end of the scraper (15), and mounting blocks are mounted on both sides of the mounting rail (20).
8. A slag scraping device for zinc ingot production according to claim 7, characterized in that: A pop-up card block (22) is movably inserted into one side of the mounting block, one end of the pop-up card block (22) is movably inserted into the interior of the mounting rail (20), one end of the pop-up card block (22) is in contact with one end of the mounting bar (21), one side of the pop-up card block (22) is inclined, a retaining spring (23) is installed on one side of the pop-up card block (22), an adjustment rod (24) is installed on one side of the pop-up card block (22), one end of the adjustment rod (24) is movably inserted into the outside of the mounting block and is installed with an adjustment block (25).
Citation Information
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