Welding device for decoration film-coated aluminum plate wall surface construction
By designing a coated aluminum plate welding device with lifting, rotating and adjusting components, the problem that traditional devices cannot adjust the angle is solved, and the comprehensiveness and safety of welding is achieved, and the welding needs are adapted to the welding needs of different heights and positions.
Patent Information
- Application Number
- CN202421477590.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The traditional coated aluminum plate welding device cannot adjust the angle, resulting in incomplete welding, posing safety risks, and manual handheld is difficult to operate at high places.
A welding device including a base, a welding machine, a welded pipe, a support strip and an adjustment component is designed. By lifting, rotating and adjusting components, the height and angle adjustment of the welded pipe is realized to adapt to the welding needs of different heights and positions.
The height and angle adjustment of the welding device are realized, and the welding work that cannot be reached can be automatically completed, which improves the comprehensiveness and safety of welding and avoids incomplete welding and safety hazards.
Smart Images
Figure CN222902991U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding of coated aluminum plates, and particularly relates to a welding device for wall construction of decorative coated aluminum plates. Background Art
[0002] A coated aluminum plate is a material with a layer of PVC or PET film covered on the surface of an aluminum alloy, which is compounded through a professional adhesive. This treatment makes the surface of the aluminum plate bright and colorful, with various patterns, having waterproof, fireproof, weather-resistant, corrosion-resistant, and anti-fouling capabilities, and excellent ultraviolet resistance. Therefore, coated aluminum plates are often used for decorating walls during decoration. Welding is required between each coated aluminum plate to connect them together more firmly.
[0003] In traditional coated aluminum plate welding devices, there is a problem that manual holding is required. In the case of manual holding, operations cannot be carried out at high places where welding is needed, thus the welding work cannot be completed. If tools are used, there will also be potential safety hazards. Moreover, traditional coated aluminum plate welding devices also have the problem that the angle cannot be adjusted, making the welding device unable to perform comprehensive welding. As a result, un-welded areas may collapse under long-term action. Content of the Utility Model
[0004] The purpose of the utility model is to provide a welding device for wall construction of decorative coated aluminum plates to solve the problem that the angle cannot be adjusted in the background art.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A welding device for wall construction of decorative coated aluminum plates includes a base. A welding machine is provided on the top of the base. A welding pipe is provided on one side of the welding machine. A welding head is provided at the end of the welding pipe away from the welding machine. A support bar is provided above the welding pipe. A lifting component for lifting the support bar is provided on the top of the base. A first U-shaped block is fixedly connected to one side of the support bar. A convex block is rotatably connected inside the first U-shaped block. A rotating component for rotating the convex block is provided on the top of the support bar. A second U-shaped block is fixedly connected to one side of the convex block. A second motor is installed at one end of the convex block. An adjusting component for adjusting the welding pipe is provided at the end of the convex block away from the first U-shaped block.
[0007] Based on the above technical solutions, the utility model also provides the following optional technical solutions:
[0008] In an alternative solution: The lifting assembly includes telescopic columns, which are fixedly connected to both ends of the top of the base. The telescopic ends of the two telescopic columns are fixedly connected to both ends of the bottom of the support bar. A first electric telescopic rod is provided between the two telescopic columns. The output end of the first electric telescopic rod is fixedly connected to the bottom of the support bar, and the bottom of the first electric telescopic rod is fixedly connected to the top of the base.
[0009] In an alternative solution: The rotating assembly includes a first motor, which is fixedly connected to the top of the support bar. The output end of the first motor is fixedly connected with a first bevel gear. A first rotating column is rotatably connected inside the first U-shaped block, and the first rotating column passes through the convex block and is fixedly connected to the convex block. A second bevel gear is fixedly connected to the middle and upper part of the first rotating column, and the second bevel gear meshes with the first bevel gear.
[0010] In an alternative solution: The adjusting assembly includes a worm, which is arranged at the output end of the second motor. The worm meshes with a worm gear. A second rotating column is arranged inside the worm gear, and the second rotating column is rotatably connected inside the second U-shaped block. A transfer block is arranged on the second rotating column, and the transfer block is arranged inside the second U-shaped block. One end of the transfer block away from the second rotating column is fixedly connected with a second electric telescopic rod, and the output end of the second electric telescopic rod is fixedly connected with one end of the welding pipe.
[0011] In an alternative solution: Universal wheels are arranged around the bottom of the base.
[0012] In an alternative solution: A push-pull handle is arranged at one end of the top of the base away from the first electric telescopic rod.
[0013] In an alternative solution: The two telescopic columns are symmetrical to each other, and the telescopic ends of the telescopic columns are of the same length as the telescopic end of the first electric telescopic rod.
[0014] In an alternative solution: The protruding part of the convex block is arranged inside the first U-shaped block.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] 1. By starting the first electric telescopic rod, the present utility model drives the support bar to lift, achieving the effect of adjusting the height of the welding pipe, making it adapt to different heights, so as to complete the work that cannot be reached by humans.
[0017] 2. By starting the second motor of the present utility model, the worm is driven to rotate. The worm drives the worm wheel, and the worm wheel drives the second rotating column to rotate. The second rotating column drives the adapter block to rotate within the second U-shaped block, achieving the effect of driving the second electric telescopic rod to rotate, thereby driving the welded pipe to rotate, enabling the welded pipe to adjust its vertical height to adapt to welding locations at different heights.
[0018] 3. By starting the first motor of the present utility model, the first bevel gear is driven to rotate. The first bevel gear drives the second bevel gear, and the second bevel gear drives the first rotating column, thereby driving the convex block, achieving the effect of driving the welded pipe to move horizontally, enabling it to be adjusted according to different welding locations as required, and thus completing the welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic structural view of the present utility model.
[0020] Figure 2 It is a schematic structural view of the rotating assembly and the adjusting assembly of the present utility model.
[0021] Figure 3 It is a sectional view of the convex block structure of the present utility model.
[0022] Wherein: 1. Base; 2. Welder; 3. Welded pipe; 4. Support bar; 5. First U-shaped block; 6. Convex block; 7. Telescopic column; 8. First electric telescopic rod; 9. First motor; 10. First bevel gear; 11. First rotating column; 12. Second bevel gear; 13. Second U-shaped block; 14. Second motor; 15. Worm; 16. Worm wheel; 17. Second rotating column; 18. Adapter block; 19. Second electric telescopic rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figures 1 - 3, the utility model includes a base 1. A welding machine 2 is provided at the top of the base 1. A welding pipe 3 is provided on one side of the welding machine 2. A welding head is provided at one end of the welding pipe 3 away from the welding machine 2. A support bar 4 is provided above the welding pipe 3. A lifting assembly for lifting the support bar 4 is provided at the top of the base 1. A first U-shaped block 5 is fixedly connected to one side of the support bar 4. A convex block 6 is rotatably connected inside the first U-shaped block 5. A rotating assembly for rotating the convex block 6 is provided at the top of the support bar 4. A second U-shaped block 13 is fixedly connected to one side of the convex block 6. A second motor 14 is installed at one end of the convex block 6. An adjusting assembly for adjusting the welding pipe 3 is provided at one end of the convex block 6 away from the first U-shaped block 5. The support bar 4 can be adjusted up and down through the lifting assembly. The convex block 6 can be rotated inside the first U-shaped block 5 through the rotating assembly. The height of the welding pipe 3 can be adjusted through the adjusting assembly.
[0025] In one embodiment, as Figure 1 shown, the lifting assembly includes telescopic columns 7. The telescopic columns 7 are fixedly connected to both ends of the top of the base 1. The telescopic ends of the two telescopic columns 7 are fixedly connected to the bottom of the support bar 4. A first electric telescopic rod 8 is provided between the two telescopic columns 7. The output end of the first electric telescopic rod 8 is fixedly connected to the bottom of the support bar 4, and the bottom of the first electric telescopic rod 8 is fixedly connected to the top of the base 1. By starting the first electric telescopic rod 8, it drives the support bar 4 to lift and lower. The two telescopic columns 7 can assist in supporting the support bar 4.
[0026] In one embodiment, as Figure 1 , Figure 2 and Figure 3 shown, the rotating assembly includes a first motor 9. The first motor 9 is fixedly connected to the top of the support bar 4. The output end of the first motor 9 is fixedly connected to a first bevel gear 10. A first rotating column 11 is rotatably connected inside the first U-shaped block 5, and the first rotating column 11 passes through the convex block 6 and is fixedly connected to the convex block 6. A second bevel gear 12 is fixedly connected to the middle and upper part of the first rotating column 11, and the second bevel gear 12 meshes with the first bevel gear 10. By starting the first motor 9, it drives the first bevel gear 10 to rotate. The first bevel gear 10 drives the second bevel gear 12, and the second bevel gear 12 drives the first rotating column 11 inside it to rotate together. Since the first rotating column 11 is rotatably connected inside the first U-shaped block 5 and the first rotating column 11 is also fixedly connected to the convex block 6, the rotation of the second rotating column 11 will drive the convex block 6 to rotate together.
[0027] In one embodiment, as Figure 1 , Figure 2 and Figure 3As shown, the adjusting assembly includes a worm 15. The worm 15 is provided at the output end of the second motor 14. The worm 15 meshes with a worm wheel 16. The worm wheel 16 is connected to a second rotating column 17. And the second rotating column 17 is rotatably connected inside a second U-shaped block 13. A transfer block 18 is provided on the second rotating column 17. And the transfer block 18 is arranged inside the second U-shaped block 13. A second electric telescopic rod 19 is connected to the transfer block 18. The output end of the second electric telescopic rod 19 is fixedly connected to one end of a welding pipe 3. By starting the second motor 14, it drives the worm 15 on its output end to rotate. The worm 15 drives the meshing worm wheel 16 to rotate together. The worm wheel 16 drives the second rotating column 17 inside it to rotate. The second rotating column 17 then drives the fixedly connected transfer block 18 to rotate inside the second U-shaped block 13. The transfer block 18 drives the second electric telescopic rod 19. Thus, the second electric telescopic rod 19 drives the welding pipe 3 on its output end to swing up and down.
[0028] In one embodiment, as Figure 1 shown, universal wheels are provided at the four circumferences of the bottom of the base 1. It is convenient to move the entire device through the universal wheels.
[0029] In one embodiment, as Figure 1 shown, a push-pull handle is provided on the top of the base 1. It is convenient to adjust the position of the entire device through the push-pull handle.
[0030] In one embodiment, as Figure 1 shown, the two telescopic columns 7 are symmetrical to each other. And the telescopic ends of the telescopic columns 7 have the same length as the telescopic end of the first electric telescopic rod 8. To prevent the support bar 4 from tilting when rising or falling.
[0031] In one embodiment, as Figure 2 and Figure 3 shown, the protruding part of the convex block 6 is arranged inside the first U-shaped block 5. To prevent the convex block 6 from colliding when rotating.
[0032] The working principle of the present utility model is as follows: According to the height of the place to be welded, by starting the first electric telescopic rod 8, it drives the support bar 4 to move up and down. The two telescopic columns 7 can assist in supporting the support bar 4. After the support bar 4 reaches the appropriate height, by starting the second motor 14, the worm 15 rotates, and the worm 15 drives the engaged worm wheel 16 to rotate together. The worm wheel 16 drives the second rotating column 17 inside it to rotate. The second rotating column 17 drives the adapter block 18 to rotate inside the second U-shaped block 13. The adapter block 18 drives the second electric telescopic rod 19, so that the second electric telescopic rod 19 drives the welding pipe 3 on its output end to swing up and down. Subsequently, start the second electric telescopic rod 19 to drive the welding pipe 3 on its output end to extend and retract, so as to accurately weld the place to be welded. After welding one place, by starting the first motor 9, it drives the first bevel gear 10 to rotate. The first bevel gear 10 meshes with the second bevel gear 12, and the second bevel gear 12 drives the first rotating column 11 inside it to rotate together. Since the first rotating column 11 is rotatably connected inside the first U-shaped block 5 and the first rotating column 11 is also fixedly connected to the convex block 6, the rotation of the second rotating column 11 will drive the convex block 6 to rotate together, and the convex block 6 thus drives the welding pipe 3 to move horizontally, so as to be able to weld the next place to be welded.
[0033] The above is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application can easily think of changes or substitutions, which should all be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A welding device for decorative film-coated aluminum plate wall construction, comprising a base (1), characterized in that: A welding machine (2) is provided on the top of the base (1), a welding pipe (3) is provided on one side of the welding machine (2), a welding head is provided on the end of the welding pipe (3) away from the welding machine (2), a support bar (4) is provided above the welding pipe (3), a lifting component for lifting the support bar (4) is provided on the top of the base (1), a first U-shaped block (5) is fixedly connected to one side of the support bar (4), a convex block (6) is rotatably connected inside the first U-shaped block (5), a rotating component for rotating the convex block (6) is provided on the top of the support bar (4), a second U-shaped block (13) is fixedly connected to one side of the convex block (6), a second motor (14) is installed on one end of the convex block (6), and an adjusting component for adjusting the welding pipe (3) is provided on the end of the convex block (6) away from the first U-shaped block (5).
2. A welding device for decorative film-coated aluminum plate wall construction according to claim 1, characterized in that: The lifting assembly comprises a telescopic column (7), wherein the telescopic column (7) is fixedly connected to two ends of the top of the base (1), the telescopic ends of the two telescopic columns (7) are fixedly connected to two ends of the bottom of the support bar (4), a first electric telescopic rod (8) is provided between the two telescopic columns (7), the output end of the first electric telescopic rod (8) is fixedly connected to the bottom of the support bar (4), and the bottom of the first electric telescopic rod (8) is fixedly connected to the top of the base (1).
3. A welding device for decorative film-coated aluminum plate wall construction according to claim 1, characterized in that: The rotating assembly comprises a first motor (9), the first motor (9) is fixedly connected to the top of the support bar (4), the output end of the first motor (9) is fixedly connected to a first bevel gear (10), the first U-shaped block (5) is internally rotatably connected to a first rotating column (11), the first rotating column (11) passes through the convex block (6) and is fixedly connected to the convex block (6), the middle and upper part of the first rotating column (11) is fixedly connected to a second bevel gear (12), and the second bevel gear (12) and the first bevel gear (10) are meshed with each other.
4. A welding device for decorative film-coated aluminum plate wall construction according to claim 1, characterized in that: The adjustment assembly comprises a worm (15), the worm (15) being arranged at the output end of the second motor (14), the worm (15) being meshed with a worm wheel (16), a second rotating column (17) being arranged inside the worm wheel (16), and the second rotating column (17) being rotatably connected to the inside of the second U-shaped block (13), a transfer block (18) being arranged on the second rotating column (17), and the transfer block (18) being arranged inside the second U-shaped block (13), and a second electric telescopic rod (19) being fixedly connected to one end of the transfer block (18) away from the second rotating column (17), and the output end of the second electric telescopic rod (19) being fixedly connected to one end of the welding pipe (3).
5. A welding device for decorative film-coated aluminum plate wall construction according to claim 1, characterized in that: Universal wheels are arranged around the bottom of the base (1).
6. A welding device for decorative film-coated aluminum plate wall construction according to claim 1, characterized in that: A push-pull handle is provided at one end of the top of the base (1) away from the first electric telescopic rod (8).
7. A welding device for decorative film-coated aluminum plate wall construction according to claim 2, characterized in that: The two telescopic columns (7) are symmetrical to each other, and the telescopic ends of the telescopic columns (7) and the telescopic end of the first electric telescopic rod (8) are the same length.
8. The welding device for decorative film-coated aluminum plate wall construction according to claim 1 is characterized in that: The protruding portion of the protruding block (6) is arranged inside the first U-shaped block (5).