Automatic aligning and laminating device

Abstract

The utility model relates to the technical field of laminating devices, in particular to an automatic alignment laminating device. The technical problems that most of existing laminating devices are used in a one-way assembly mode, and due to the fact that different parts have different sizes, the laminating device which is inconvenient to adjust possibly cannot adapt to all the parts, and therefore the production efficiency is affected are solved. According to the technical scheme, the automatic aligning and attaching device comprises a bearing table, a monitoring assembly, a supporting assembly and a fixing assembly, an L-shaped telescopic sleeve is driven by a second air cylinder to move to the proper height along a rectangular telescopic column according to the placing position of a component, and then the L-shaped telescopic sleeve is driven by a driver to move to the proper height; a sliding block drives a rectangular telescopic column to move to a proper position along a sliding groove, then a guide plate is driven by a first motor to rotate to a proper angle through a first rotating shaft and an L-shaped telescopic sleeve, and finally a connecting block is driven by a second motor to rotate to a proper angle through a second rotating shaft and the guide plate. The connecting circular plate is driven to be close to one end of the component.

Description

Technical Field

[0001] The utility model relates to the technical field of laminating devices, in particular to an automatic alignment laminating device. Background Art

[0002] Automatic alignment lamination refers to the precise alignment and lamination operation of two or more components on an automated production line through advanced measurement technologies and equipment. This technology can ensure a tight and flat connection between components, improving the quality and performance of products. Most existing lamination devices are used for one-way assembly. Since different components have different sizes, a lamination device that is not easily adjustable may not be able to adapt to all components, thus affecting production efficiency. Therefore, we propose an automatic alignment lamination device to solve the problems mentioned above. Content of the Utility Model

[0003] In order to overcome the problem that most existing lamination devices are used for one-way assembly. Since different components have different sizes, a lamination device that is not easily adjustable may not be able to adapt to all components, thus affecting production efficiency.

[0004] The technical solution of the utility model is: an automatic alignment lamination device, which includes a load-bearing platform, a monitoring component, a support component, and a fixing component; on both sides of the upper edge of the load-bearing platform, there are symmetrically arranged horizontally slidable support components that can be rotated and adjusted according to the size and placement position of the component. Horizontally symmetrically arranged between the two groups of support components is a monitoring component that can be adjusted in height according to the placement position of the component, capture the image of the component to be laminated, and the lower end of which is fixedly connected to the load-bearing platform. At one end of the support component away from the load-bearing platform, there is a fixing component that can be adjusted according to the size of the component and fixedly clamp it.

[0005] Preferably, when one end of the connecting circular plate is laminated to the component, according to the size of the component, driven by the driver, the first rotating rod is rotationally connected to the connecting circular plate through the first connecting shaft. Then, driven by the driver, the second rotating rod is rotationally connected to the first rotating rod through the second connecting shaft. Then, driven by the driver, the third rotating rod is rotationally connected to the second rotating rod through the third connecting shaft. Thus, after continuous rotational adjustment, the arc-shaped clamping plate is driven to approach and laminate the component to fixedly clamp it. During this process, through the action of the pressure sensor, the force change during the lamination process of the arc-shaped clamping plate can be monitored to prevent excessive pressure from damaging the component. After fixation, the component is clamped and lifted. Through the action of the infrared distance detector, after the two components are adjusted by moving and rotating, the alignment and lamination operation is continuously carried out.

[0006] Preferably, a plurality of groups of columns are symmetrically installed horizontally at both side edges of the lower end of the load-bearing platform. Sliding grooves for the sliding of the support assembly are correspondingly provided on both sides above the load-bearing platform. Square notches for installing square telescopic sleeves are arranged in a rectangular array in the middle of the load-bearing platform. An operating platform is provided in the middle above the load-bearing platform. Square telescopic columns are installed at the lower corners of the operating platform. Square telescopic sleeves are sleeved outside the square telescopic columns. A first cylinder is installed at the lower end of the square telescopic sleeve. The square telescopic sleeve is fixedly connected to the load-bearing platform through the square notch. According to the size of the components, driven by the first cylinder, the square telescopic column drives the operating platform to move along the square telescopic sleeve to a suitable height, which is convenient for placing the two groups of components and observing the components. During this process, the columns firmly support the load-bearing platform, improving the stability of the fitting device.

[0007] Preferably, the monitoring assembly includes a rectangular telescopic sleeve, a pin, a rectangular telescopic plate, and a camera. A camera is installed on one side of the upper end of the rectangular telescopic sleeve close to the operating platform. A rectangular telescopic plate is sleeved inside the rectangular telescopic sleeve. Pins are symmetrically arranged on both sides of the connection between the rectangular telescopic plate and the rectangular telescopic sleeve. Positioning holes for the pins to pass through are linearly symmetrically arranged on both sides of the rectangular telescopic plate. According to the height of the operating platform and the size of the components, by adjusting the pins, the rectangular telescopic sleeve drives the camera to move up along the rectangular telescopic plate to a suitable height, so that the camera is aligned with the components to be fitted and captures images of them, and then the pins pass through the rectangular telescopic sleeve and are positioned and connected to the rectangular telescopic plate through the positioning holes, and are transmitted to the background for subsequent alignment calculation.

[0008] Preferably, the support assembly includes a sliding block, a rectangular telescopic column, an L-shaped telescopic sleeve, a second cylinder, a first rotating shaft, a first motor, a guide plate, a second rotating shaft, a second motor, a connecting block, and an infrared distance detector. A rectangular telescopic column is sleeved inside the L-shaped telescopic sleeve. A sliding block is installed at the lower end of the rectangular telescopic column. A driver is installed inside the sliding block. The sliding block drives the rectangular telescopic column to be slidably connected to the load-bearing platform along the sliding groove. A second cylinder is installed at the upper end of the L-shaped telescopic sleeve. A first rotating shaft is installed at one end of the L-shaped telescopic sleeve away from the rectangular telescopic column. According to the placement position of the components, driven by the second cylinder, the L-shaped telescopic sleeve moves along the rectangular telescopic column to a suitable height, and then driven by the driver, the sliding block drives the rectangular telescopic column to move to a suitable position along the sliding groove.

[0009] Preferably, a first motor is installed on one side of the first rotating shaft. The guide plate is rotatably connected to the L-shaped telescopic sleeve through the first rotating shaft. A second rotating shaft is installed at one end of the guide plate away from the first rotating shaft. A second motor is installed on one side of the second rotating shaft. The connecting block is rotatably connected to the guide plate through the second rotating shaft. An infrared distance detector is installed on one side of the connecting block. Then, driven by the first motor, the guide plate rotates to a suitable angle with the L-shaped telescopic sleeve through the first rotating shaft. Finally, driven by the second motor, the connecting block rotates to a suitable angle with the guide plate through the second rotating shaft, thereby driving one end of the connecting circular plate close to the fitting component to facilitate the clamping component.

[0010] Preferably, the fixing component includes a connecting circular plate, a first connecting shaft, a first rotating rod, a second connecting shaft, a second rotating rod, a third connecting shaft, a third rotating rod, an arc-shaped clamping plate and a pressure sensor. A plurality of groups of first connecting shafts are installed around the outside of the connecting circular plate. The first rotating rod is rotatably connected to the connecting circular plate through the first connecting shaft. A second connecting shaft is installed at one end of the first rotating rod away from the first connecting shaft. After one end of the connecting circular plate fits the component, according to the size of the component, driven by the driver, the first rotating rod rotates with the connecting circular plate through the first connecting shaft. Then, driven by the driver, the second rotating rod rotates with the first rotating rod through the second connecting shaft. Then, driven by the driver, the third rotating rod rotates with the second rotating rod through the third connecting shaft. Thus, after continuous rotation adjustment, the arc-shaped clamping plate is driven to approach and fit the component to fix and clamp it.

[0011] Preferably, the second rotating rod is rotatably connected to the first rotating rod through the second connecting shaft. A third connecting shaft is installed at one end of the second rotating rod away from the second connecting shaft. The third rotating rod is rotatably connected to the second rotating rod through the third connecting shaft. An arc-shaped clamping plate is installed inside one end of the third rotating rod away from the third connecting shaft. A pressure sensor is installed outside the arc-shaped clamping plate. Drivers are installed on one side of the first connecting shaft, the second connecting shaft and the third connecting shaft. During this process, through the action of the pressure sensor, the change in the force during the fitting process of the arc-shaped clamping plate can be monitored to prevent damage to the component caused by excessive pressure. After fixation, when the component is picked up, through the action of the infrared distance detector, the two components are adjusted through movement and rotation, and the operation of aligning and fitting is continuously carried out.

[0012] The beneficial effects of the present utility model:

[0013] 1. Different from the situation where most of the past laminating devices were used for one-way assembly, since different components have different sizes, and a non-adjustable laminating device may not be able to adapt to all components, thus affecting production efficiency. When one end of the connecting circular plate is attached to the component, according to the size of the component, driven by the driver, the first rotating rod is rotatably connected to the connecting circular plate through the first connecting shaft. Then, driven by the driver, the second rotating rod is rotatably connected to the first rotating rod through the second connecting shaft. Then, driven by the driver, the third rotating rod is rotatably connected to the second rotating rod through the third connecting shaft. Thus, after continuous rotational adjustment, the arc-shaped clamping plate is driven to approach the component to fix and clamp it. During this process, through the action of the pressure sensor, the change in force during the fitting process of the arc-shaped clamping plate can be monitored to prevent excessive pressure from damaging the component. After fixation, the component is clamped and lifted. Through the action of the infrared distance detector, after the two components are adjusted by moving and rotating, the operation of aligning and laminating is continuously carried out.

[0014] 2. According to the placement position of the component, driven by the second cylinder, the L-shaped telescopic sleeve moves along the rectangular telescopic column to a suitable height. Then, driven by the driver, the sliding block drives the rectangular telescopic column to move along the sliding groove to a suitable position. Then, driven by the first motor, the guide plate rotates to a suitable angle with the L-shaped telescopic sleeve through the first rotating shaft. Finally, driven by the second motor, the connecting block rotates to a suitable angle with the guide plate through the second rotating shaft. Thus, the connecting circular plate is driven to approach one end of the component to facilitate clamping of the component. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 is a schematic diagram of the load-bearing platform structure of the present utility model;

[0017] Figure 3 is a schematic diagram of the monitoring component structure of the present utility model;

[0018] Figure 4 is a schematic diagram of the support component structure of the present utility model;

[0019] Figure 5 is a schematic diagram of the fixing component structure of the present utility model.

[0020] Description of the reference numerals in the drawings: 1, load-bearing platform; 2, monitoring component; 3, support component; 4, fixing component; 101, column; 102, sliding groove; 103, square notch; 104, first cylinder; 105, square telescopic sleeve; 106, square telescopic column; 107, operating platform; 201, rectangular telescopic sleeve; 202, bolt; 203, rectangular telescopic plate; 204, positioning hole; 205, camera; 301, sliding block; 302, rectangular telescopic column; 303, L-shaped telescopic sleeve; 304, second cylinder; 305, first rotating shaft; 306, first motor; 307, guide plate; 308, second rotating shaft; 309, second motor; 310, connecting block; 311, infrared distance detector; 401, connecting circular plate; 402, first connecting shaft; 403, first rotating rod; 404, second connecting shaft; 405, second rotating rod; 406, third connecting shaft; 407, third rotating rod; 408, arc-shaped clamping plate; 409, pressure sensor. Detailed implementation mode

[0021] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0022] Please refer to Figures 1-3, the present utility model provides an embodiment: an automatic alignment and bonding device, which includes a load-bearing platform 1, a monitoring component 2, a support component 3, and a fixing component 4; on both sides of the upper edge of the load-bearing platform 1, there are symmetrically arranged horizontally slidable support components 3 that can be rotationally adjusted according to the size and placement position of the component. Horizontally symmetrically arranged between the two support components 3 is a monitoring component 2 that can be height-adjusted according to the placement position of the component, captures the image of the component to be bonded, and whose lower end is fixedly connected to the load-bearing platform 1. At one end of the support component 3 away from the load-bearing platform 1, there is a fixing component 4 that can be adjusted according to the size of the component and fixedly clamps it. Horizontally symmetrically installed on both sides of the lower edge of the load-bearing platform 1 are multiple groups of columns 101. Corresponding to the support components 3 on both sides above the load-bearing platform 1, there are sliding grooves 102 for the support components 3 to slide. In the middle of the load-bearing platform 1, there are rectangular arrayed square grooves 103 for installing square telescopic sleeves 105. In the middle above the load-bearing platform 1, there is an operating platform 107. At the lower corners of the operating platform 107, there is a square telescopic column 106 installed respectively. The outside of the square telescopic column 106 is sleeved with a square telescopic sleeve 105. The lower end of the square telescopic sleeve 105 is installed with a first cylinder 104. The square telescopic sleeve 105 is fixedly connected to the load-bearing platform 1 through the square groove 103. The monitoring component 2 includes a rectangular telescopic sleeve 201, a bolt 202, a rectangular telescopic plate 203, and a camera 205 (the model of the camera 205 is PZ432-AHD). At one side of the upper end of the rectangular telescopic sleeve 201 close to the operating platform 107, there is a camera 205 installed. Inside the rectangular telescopic sleeve 201, there is a rectangular telescopic plate 203 sleeved. On both sides of the connection between the rectangular telescopic plate 203 and the rectangular telescopic sleeve 201, there are symmetrically arranged bolts 202. On both sides of the rectangular telescopic plate 203, there are linearly symmetrically arranged positioning holes 204 for the bolts 202 to pass through.

[0023] Please refer to Figure 4, in this embodiment, the support assembly 3 includes a sliding block 301, a rectangular telescopic column 302, an L-shaped telescopic sleeve 303, a second cylinder 304, a first rotating shaft 305, a first motor 306, a guide plate 307, a second rotating shaft 308, a second motor 309, a connecting block 310, and an infrared distance detector 311 (the model of the infrared distance detector 311 is BX-S2000). The rectangular telescopic column 302 is sleeved inside the L-shaped telescopic sleeve 303. The lower end of the rectangular telescopic column 302 is provided with a sliding block 301. A driver is installed inside the sliding block 301. The sliding block 301 drives the rectangular telescopic column 302 to be slidably connected to the load-bearing platform 1 along the sliding groove 102. The upper end of the L-shaped telescopic sleeve 303 is provided with a second cylinder 304. One end of the L-shaped telescopic sleeve 303 away from the rectangular telescopic column 302 is provided with a first rotating shaft 305. One side of the first rotating shaft 305 is provided with a first motor 306. The guide plate 307 is rotatably connected to the L-shaped telescopic sleeve 303 through the first rotating shaft 305. One end of the guide plate 307 away from the first rotating shaft 305 is provided with a second rotating shaft 308. One side of the second rotating shaft 308 is provided with a second motor 309. The connecting block 310 is rotatably connected to the guide plate 307 through the second rotating shaft 308. One side of the connecting block 310 is provided with an infrared distance detector 311.

[0024] Please refer to Figure 5 , in this embodiment, the fixing assembly 4 includes a connecting circular plate 401, a first connecting shaft 402, a first rotating rod 403, a second connecting shaft 404, a second rotating rod 405, a third connecting shaft 406, a third rotating rod 407, an arc-shaped clamping plate 408, and a pressure sensor 409 (the model of the pressure sensor 409 is YM-1101). A plurality of groups of first connecting shafts 402 are installed around the outside of the connecting circular plate 401. The first rotating rod 403 is rotatably connected to the connecting circular plate 401 through the first connecting shaft 402. One end of the first rotating rod 403 away from the first connecting shaft 402 is provided with a second connecting shaft 404. The second rotating rod 405 is rotatably connected to the first rotating rod 403 through the second connecting shaft 404. One end of the second rotating rod 405 away from the second connecting shaft 404 is provided with a third connecting shaft 406. The third rotating rod 407 is rotatably connected to the second rotating rod 405 through the third connecting shaft 406. The inner side of one end of the third rotating rod 407 away from the third connecting shaft 406 is provided with an arc-shaped clamping plate 408. The pressure sensor 409 is installed outside the arc-shaped clamping plate 408. Drivers (the model of the drivers is AQMD6030BLS-E3) are installed on one side of the first connecting shaft 402, the second connecting shaft 404, and the third connecting shaft 406.

[0025] When working, according to the size of the components, driven by the first cylinder 104, the square telescopic column 106 drives the operating platform 107 to move along the square telescopic sleeve 105 to a suitable height, which facilitates the placement of the two groups of components and the observation of the components. Then, according to the height of the operating platform 107 and the size of the components, by adjusting the bolt 202, the rectangular telescopic sleeve 201 drives the camera 205 to move upward along the rectangular telescopic plate 203 to a suitable height, so that the camera 205 is aligned with the component to be bonded and captures an image of it. Then, the bolt 202 passes through the rectangular telescopic sleeve 201 and is positioned and connected to the rectangular telescopic plate 203 through the positioning hole 204, and is transmitted to the background for subsequent alignment calculation. During this process, the column 101 firmly supports the bearing platform 1;

[0026] According to the placement position of the components, driven by the second cylinder 304, the L-shaped telescopic sleeve 303 moves along the rectangular telescopic column 302 to a suitable height. Then, driven by the driver, the sliding block 301 drives the rectangular telescopic column 302 to move along the sliding groove 102 to a suitable position. Then, driven by the first motor 306, the guide plate 307 rotates to a suitable angle with the L-shaped telescopic sleeve 303 through the first rotating shaft 305. Finally, driven by the second motor 309, the connecting block 310 rotates to a suitable angle with the guide plate 307 through the second rotating shaft 308, thereby driving the end of the connecting circular plate 401 close to the bonded component to facilitate clamping the component;

[0027] When the end of the connecting circular plate 401 is in contact with the component, according to the size of the component, driven by the driver, the first rotating rod 403 is rotationally connected to the connecting circular plate 401 through the first connecting shaft 402. Then, driven by the driver, the second rotating rod 405 is rotationally connected to the first rotating rod 403 through the second connecting shaft 404. Then, driven by the driver, the third rotating rod 407 is rotationally connected to the second rotating rod 405 through the third connecting shaft 406. Thus, after continuous rotational adjustment, the arc-shaped clamping plate 408 is driven to approach and contact the component to fix and clamp it. During this process, through the action of the pressure sensor 409, the change in the force during the contact process of the arc-shaped clamping plate 408 can be monitored to prevent excessive pressure from damaging the component. After fixation, the component is clamped and lifted. Through the action of the infrared distance detector 311, after the two groups of components are adjusted by moving and rotating, the operation of aligning and bonding is continuously carried out.

[0028] Through the above steps, after one end of the connecting circular plate 401 is attached to the component, according to the size of the component, driven by the driver, the first rotating rod 403 is rotatably connected to the connecting circular plate 401 through the first connecting shaft 402. Then, driven by the driver, the second rotating rod 405 is rotatably connected to the first rotating rod 403 through the second connecting shaft 404. Then, driven by the driver, the third rotating rod 407 is rotatably connected to the second rotating rod 405 through the third connecting shaft 406. Thus, after continuous rotational adjustment, the arc-shaped clamping plate 408 is driven to approach the component to fix and clamp it. During this process, through the action of the pressure sensor 409, the change in the force during the fitting process of the arc-shaped clamping plate 408 can be monitored to prevent damage to the component caused by excessive pressure. After the fixing is completed, the component is picked up, and through the action of the infrared distance detector 311, the two components are continuously adjusted through movement and rotation to perform the operation of alignment and fitting.

[0029] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the gist of the present invention.

Claims

1. An automatic alignment and laminating device, comprising a load-bearing platform (1); characterized in that: It also includes a monitoring component (2), a support component (3) and a fixing component (4); the upper and lower edges of the load-bearing platform (1) are symmetrically provided with support components (3) that can slide and be rotated and adjusted according to the size of the component and the placement position; the monitoring component (2) that is used to adjust the height according to the placement position of the component and capture the image of the component to be bonded and is fixedly connected to the load-bearing platform (1) at the lower end is symmetrically provided between the two groups of support components (3); and the fixing component (4) that is used to adjust according to the size of the component and fix it is installed at one end of the support component (3) away from the load-bearing platform (1).

2. The automatic alignment and laminating device according to claim 1, characterized in that: A plurality of groups of columns (101) are symmetrically installed at the edges of both sides of the lower end of the load-bearing platform (1); sliding grooves (102) for sliding the support assembly (3) are provided on both sides of the upper end of the load-bearing platform (1) corresponding to the support assembly (3); a square notch (103) for installing a square telescopic sleeve (105) is provided in a rectangular array in the middle of the load-bearing platform (1); an operating table (107) is provided in the middle of the upper end of the load-bearing platform (1); square telescopic columns (106) are installed at the corners of the lower end of the operating table (107); the square telescopic columns (106) are provided with a square telescopic sleeve (105) on the outside; a first cylinder (104) is installed at the lower end of the square telescopic sleeve (105); and the square telescopic sleeve (105) is fixedly connected to the load-bearing platform (1) through the square notch (103).

3. The automatic alignment and laminating device according to claim 2, characterized in that: The monitoring component (2) comprises a rectangular telescopic sleeve (201), a latch (202), a rectangular telescopic plate (203) and a camera (205); the camera (205) is installed on a side of the upper end of the rectangular telescopic sleeve (201) close to the operating table (107); the rectangular telescopic plate (203) is sleeved inside the rectangular telescopic sleeve (201); latches (202) are symmetrically arranged on both sides of the connection between the rectangular telescopic plate (203) and the rectangular telescopic sleeve (201); and positioning holes (204) for the latches (202) to pass through are linearly symmetrically opened on both sides of the rectangular telescopic plate (203).

4. The automatic alignment and laminating device according to claim 2, characterized in that: The support assembly (3) comprises a sliding block (301), a rectangular telescopic column (302), an L-shaped telescopic sleeve (303), a second cylinder (304), a first rotating shaft (305), a first motor (306), a guide plate (307), a second rotating shaft (308), a second motor (309), a connecting block (310) and an infrared distance detector (311); the rectangular telescopic column (302) is sleeved inside the L-shaped telescopic sleeve (303); the sliding block (301) is installed at the lower end of the rectangular telescopic column (302); a driver is installed inside the sliding block (301); the sliding block (301) drives the rectangular telescopic column (302) to slide along the sliding groove (102) and to be connected to the load-bearing platform (1); the second cylinder (304) is installed at the upper end of the L-shaped telescopic sleeve (303); and the first rotating shaft (305) is installed at one end of the L-shaped telescopic sleeve (303) away from the rectangular telescopic column (302).

5. The automatic alignment and laminating device according to claim 4, characterized in that: A first motor (306) is installed on one side of the first rotating shaft (305); the guide plate (307) is rotatably connected to the L-shaped telescopic sleeve (303) via the first rotating shaft (305); a second rotating shaft (308) is installed on one end of the guide plate (307) away from the first rotating shaft (305); a second motor (309) is installed on one side of the second rotating shaft (308); a connecting block (310) is rotatably connected to the guide plate (307) via the second rotating shaft (308); and an infrared distance detector (311) is installed on one side of the connecting block (310).

6. The automatic alignment and laminating device according to claim 1, characterized in that: The fixing assembly (4) comprises a connecting circular plate (401), a first connecting shaft (402), a first rotating rod (403), a second connecting shaft (404), a second rotating rod (405), a third connecting shaft (406), a third rotating rod (407), an arc-shaped clamping plate (408) and a pressure sensor (409); a plurality of first connecting shafts (402) are mounted around the outside of the connecting circular plate (401); the first rotating rod (403) is rotatably connected to the connecting circular plate (401) via the first connecting shaft (402); and a second connecting shaft (404) is mounted on one end of the first rotating rod (403) away from the first connecting shaft (402).

7. The automatic alignment and laminating device according to claim 6, characterized in that: The second rotating rod (405) is rotatably connected to the first rotating rod (403) via the second connecting shaft (404); a third connecting shaft (406) is installed at one end of the second rotating rod (405) away from the second connecting shaft (404); a third rotating rod (407) is rotatably connected to the second rotating rod (405) via the third connecting shaft (406); an arc-shaped clamping plate (408) is installed on the inner side of one end of the third rotating rod (407) away from the third connecting shaft (406); a pressure sensor (409) is installed on the outside of the arc-shaped clamping plate (408); and a driver is installed on one side of the first connecting shaft (402), the second connecting shaft (404) and the third connecting shaft (406).

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