Positioning clamp for exhaust valve machining

By designing a positioning fixture for exhaust valve processing, using structures such as mobile base plate, electric slide rail and clamping device block, the deviation and safety hazards caused by the lack of positioning fixture in traditional exhaust valve processing are solved, and a more efficient and safe processing process is achieved.

CN222903291UActive Publication Date: 2025-05-27LIAOYANG FEEDWATER & DRAINAGE EQUIP VALVE CO LTD
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Patent Information

Application Number
CN202421702581.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-05-27
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The lack of positioning fixtures during the processing of traditional exhaust valves, which leads to the inability to fix the workpiece firmly during the processing and is prone to deviation, which increases the difficulty of processing and safety risks.

Method used

A positioning fixture for exhaust valve processing is designed, and a combined structure such as mobile base plate, electric slide rail, lifting device block, threaded rod, clamping device block and bidirectional screw are used to realize the positioning, lifting and clamping functions of the equipment.

Benefits of technology

Through the use of positioning fixtures, the need to manually move the exhaust valve is avoided, the workload and difficulty of the staff is reduced, the stability and safety of the workpiece during the processing process is ensured, and the processing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a positioning fixture for processing an exhaust valve, which relates to the technical field of exhaust valve processing and comprises a movable bottom plate, an electric slide rail is arranged on the top surface of the movable bottom plate, a lifting device block is fixedly connected to the top surface of the electric slide rail, a lifting groove is formed in the left surface of the lifting device block, and a clamping groove is formed in the right surface of the lifting device block. By arranging the moving mechanism, the lifting mechanism, the clamping mechanism and the like, the positioning and clamping functions of equipment are guaranteed, the problem that a traditional exhaust valve needs to be manually moved by workers during machining is solved, the workload of the workers is reduced, the working difficulty of the workers is lowered, and the working efficiency is improved. The problems that a workpiece cannot be firmly fixed in the machining process of the exhaust valve and the workpiece may deviate during use due to the fact that no positioning clamp exists in traditional exhaust valve machining are solved, the exhaust valve machining efficiency is improved, potential safety hazards during exhaust valve machining are reduced, and the using effect of equipment is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of exhaust valve processing, and particularly relates to a positioning fixture for exhaust valve processing. Background Art

[0002] The processing of exhaust valves refers to the process of manufacturing exhaust valves through a series of machining processes. An exhaust valve is a valve used to exhaust gas and prevent liquid backflow, and is widely used in fields such as steam boilers, pressure vessels, and pipeline systems.

[0003] After retrieval, the applicant found that the Chinese patent disclosed "a drying device for the production and processing of exhaust valves", and its publication (announcement) number is "CN212902424U". This patent mainly sets a turntable in cooperation with a driving ring. When in use, the operator aligns the exhaust valve and sleeved it into the mounting sleeve, and the driving motor system operates to drive the coaxial rotation of the rotating shaft. The turntable rotates accordingly. Since the connecting gear meshes with the driving tooth ring, the connecting gear generates self-rotation during the rotation with the disc, driving the rotating shaft to rotate. At the same time, the exhaust valve on the mounting sleeve rotates, realizing the structure that multiple exhaust valves rotate around the rotating shaft as the center and revolve around the coaxial position as the center. While ensuring the simultaneous drying of multiple exhaust valves to improve efficiency, it ensures uniform heating of the exhaust valves to guarantee the drying effect, effectively enhancing the practicability of the device. However, during the processing of traditional exhaust valves, it requires manual handling by workers, increasing the workload and working difficulty of the workers. Moreover, during the processing of traditional exhaust valves, there is no positioning fixture, resulting in the inability to firmly fix the workpiece during the processing of the exhaust valve, and the workpiece may shift during use, reducing the processing efficiency of the exhaust valve and increasing the safety hazards during the processing of the exhaust valve. At this time, a positioning fixture for exhaust valve processing is needed to solve the above problems. Summary of the Utility Model

[0004] The utility model specifically adopts the following technical solutions to achieve the above purposes:

[0005] A positioning fixture for exhaust valve processing includes a moving bottom plate. An electric slide rail is provided on the top surface of the moving bottom plate. A lifting device block is fixedly connected to the top surface of the electric slide rail. A lifting groove is opened on the left side of the lifting device block. A first driving cavity is opened on the upper side of the inner wall of the lifting groove. A first motor is fixedly connected to the upper side of the inner wall of the first driving cavity. A lifting mechanism is provided at the output end of the first motor.

[0006] Further, the lifting mechanism includes a threaded rod. The upper end of the threaded rod is fixedly connected to the output end of the first motor. A first threaded block is threadedly connected to the lower side of the rod wall of the threaded rod. A driving mechanism is provided on the left side of the first threaded block.

[0007] Furthermore, the driving mechanism includes a clamping device block, the right side of the clamping device block is fixedly connected to the left side of the first threaded block, a second driving cavity is provided inside the clamping device block, a steering cavity is provided on the left side of the inner wall of the second driving cavity, moving grooves are provided on both the front and rear sides of the left surface of the clamping device block, a second motor is fixedly connected to the lower side of the inner wall of the second driving cavity, and an output end of the second motor is provided with a clamping mechanism.

[0008] Furthermore, the clamping mechanism includes a first bevel gear, the inner wall of the first bevel gear is fixedly connected to the output end of the second motor, a second bevel gear is meshed and connected to the front of the first bevel gear, a bidirectional lead screw is fixedly connected to the inner wall of the second bevel gear, second threaded blocks are respectively threadedly connected to both the front and rear sides of the lead screw wall of the bidirectional lead screw, clamping blocks are fixedly connected to the left sides of both the second threaded blocks. By setting a moving mechanism, a lifting mechanism, a clamping mechanism, etc., the positioning and clamping functions of the equipment are ensured, avoiding the problem that traditional exhaust valves need to be manually moved by workers during processing, reducing the workload of workers, lowering the working difficulty of workers, and avoiding the problem that traditional exhaust valve processing has no positioning fixture, resulting in the workpiece not being firmly fixed during the processing of the exhaust valve and the workpiece may shift during use, improving the processing efficiency of the exhaust valve, reducing the potential safety hazards during the processing of the exhaust valve, and ensuring the use effect of the equipment.

[0009] Furthermore, the output end of the first motor penetrates through the lower side of the inner wall of the first driving cavity and extends to the upper side of the inner wall of the lifting groove, the lower end of the threaded rod is rotatably connected to the lower side of the inner wall of the lifting groove, the output end of the second motor penetrates through the left side of the inner wall of the second driving cavity and extends to the right side of the inner wall of the steering cavity, the upper and lower ends of the bidirectional lead screw respectively penetrate through the upper and lower sides of the inner wall of the steering cavity and extend to one side of the inner wall of the corresponding moving groove, and the upper and lower ends of the bidirectional lead screw are respectively rotatably connected to the other side of the inner wall of the corresponding moving groove.

[0010] Furthermore, an exhaust valve body is jointly provided on the opposite surfaces of the two clamping blocks, and a plurality of fixing bolts are provided on the top surface of the moving bottom plate.

[0011] Furthermore, a first sliding groove is provided on the right side of the inner wall of the lifting groove, one side of the inner wall of the first sliding groove is slidably connected to the right side of the first threaded block through a slider, second sliding grooves are respectively provided on the right sides of the inner walls of the two moving grooves, and one side of the inner wall of each of the two second sliding grooves is respectively slidably connected to the right side of the corresponding second threaded block through a slider.

[0012] The technical effects and advantages of the present utility model:

[0013] 1. The utility model ensures the positioning effect of the equipment in the front and rear positions and the driving effect of the lifting mechanism of the equipment by setting a combination structure such as a moving bottom plate, an electric slide rail, a lifting device block, a lifting groove, a first driving cavity, and a first motor. By setting a combination structure such as a threaded rod and a first threaded block, the lifting effect of the equipment is ensured. By setting a combination structure such as a clamping device block, a second driving cavity, a steering cavity, a moving groove, and a second motor, the driving effect of the clamping structure of the equipment is ensured. By setting a combination structure such as a first bevel gear, a second bevel gear, a bidirectional lead screw, a second threaded block, and a clamping block, the clamping effect of the equipment is ensured. By setting a moving mechanism, a lifting mechanism, a clamping mechanism, etc., the positioning and clamping functions of the equipment are ensured, avoiding the problem that traditional exhaust valves need to be manually moved by workers during processing, reducing the workload of workers, lowering the working difficulty of workers, and avoiding the problem that traditional exhaust valve processing has no positioning fixture, resulting in the workpiece not being firmly fixed during the processing of the exhaust valve and the workpiece may shift during use, improving the processing efficiency of the exhaust valve, reducing the potential safety hazards during the processing of the exhaust valve, and ensuring the use effect of the equipment.

[0014] 2. The utility model ensures the better connection between the internal structures of the equipment and prevents the equipment from being damaged due to unstable connection between the internal structures by setting the penetration effect of the first motor with the first driving cavity and the lifting groove, the rotating effect of the threaded rod with the lifting groove, etc., ensuring the stability and safety of the equipment during use.

[0015] 3. The utility model ensures the fixing function of the equipment by setting fixing bolts. The first sliding groove can limit the first threaded block through a matching slider, and the second sliding groove can limit the second threaded block through a matching slider, preventing the internal structure of the equipment from rotating or shifting during use, ensuring the stability and safety of the equipment during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the overall three-dimensional structure schematic diagram of the utility model.

[0017] Figure 2 is the front view sectional structure schematic diagram of the lifting device block of the utility model.

[0018] Figure 3 is the top view sectional structure schematic diagram of the clamping device block of the utility model.

[0019] Figure 4 is the Figure 3 amplified structure schematic diagram of part A in the utility model.

[0020] Figure 5 is the three-dimensional structure schematic diagram of the bidirectional lead screw of the utility model.

[0021] In the figure: 1. Moving base plate; 2. Electric slide rail; 3. Lifting device block; 4. Lifting groove; 5. First drive cavity; 6. First motor; 7. Threaded rod; 8. First threaded block; 9. Clamping device block; 10. Second drive cavity; 11. Steering cavity; 12. Moving groove; 13. Second motor; 14. First bevel gear; 15. Second bevel gear; 16. Bi-directional lead screw; 17. Second threaded block; 18. Clamping block; 19. Exhaust valve body; 20. Fixing bolt; 21. First sliding groove; 22. Second sliding groove. Detailed implementation mode

[0022] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0023] The "front, rear, left, and right" perspectives of this device are based on Figure 1 the direction of the attached drawings.

[0024] As Figure 1-5As shown in the figure, a positioning fixture for the processing of exhaust valves includes a moving bottom plate 1. On the top surface of the moving bottom plate 1, there is an electric slide rail 2. The electric slide rail 2 is an existing technical device, which can drive the connected lifting device block 3 to move back and forth, ensuring the positioning effect of the device in the front and back positions. The top surface of the electric slide rail 2 is fixedly connected with a lifting device block 3. On the left side of the lifting device block 3, there is a lifting groove 4. On the upper side of the inner wall of the lifting groove 4, there is a first driving cavity 5. On the upper side of the inner wall of the first driving cavity 5, there is a first motor 6. The first motor 6 and the second motor 13 described below are all existing technical devices, which can drive the structures connected to the output end to rotate through electric power input, ensuring the driving effect of the device. The output end of the first motor 6 is provided with a lifting mechanism. The lifting mechanism includes a threaded rod 7. The upper end of the threaded rod 7 is fixedly connected with the output end of the first motor 6. The lower side of the rod wall of the threaded rod 7 is threadedly connected with a first threaded block 8. On the left side of the first threaded block 8, there is a driving mechanism. The driving mechanism includes a clamping device block 9. The right side of the clamping device block 9 is fixedly connected with the left side of the first threaded block 8. Inside the clamping device block 9, there is a second driving cavity 10. On the left side of the inner wall of the second driving cavity 10, there is a steering cavity 11. On the front and back sides of the left side of the clamping device block 9, there are moving grooves 12. On the lower side of the inner wall of the second driving cavity 10, there is a second motor 13. The output end of the second motor 13 is provided with a clamping mechanism. The clamping mechanism includes a first bevel gear 14. The inner wall of the first bevel gear 14 is fixedly connected with the output end of the second motor 13. The front of the first bevel gear 14 is meshed with a second bevel gear 15. The first bevel gear 14 and the second bevel gear 15 are a combined structure. The rotation of the first bevel gear 14 can drive the rotation of the second bevel gear 15, ensuring the transmission effect of the device. The inner wall of the second bevel gear 15 is fixedly connected with a bidirectional lead screw 16. On the front and back sides of the rod wall of the bidirectional lead screw 16, there are second threaded blocks 17 threadedly connected. On the left side of both second threaded blocks 17, there are clamping blocks 18 fixedly connected. By setting a moving mechanism, a lifting mechanism, a clamping mechanism, etc., the positioning and clamping functions of the device are ensured, avoiding the problem that traditional exhaust valves need to be manually moved by workers during processing, reducing the workload of workers, lowering the working difficulty of workers, and avoiding the problem that traditional exhaust valve processing has no positioning fixture, resulting in the workpiece not being firmly fixed during processing and the workpiece may shift during use, improving the processing efficiency of exhaust valves, reducing the safety hazards during exhaust valve processing, and ensuring the use effect of the device.

[0025] As Figure 2-4As shown, in some embodiments, the output end of the first motor 6 penetrates through the lower side of the inner wall of the first drive cavity 5 and extends to the upper side of the inner wall of the lifting groove 4. The lower end of the threaded rod 7 is rotatably connected to the lower side of the inner wall of the lifting groove 4. The threaded rod 7 and the lifting groove 4 are rotatably connected through a rotating shaft, ensuring the rotation effect of the device and thus ensuring the normal use of the device. The output end of the second motor 13 penetrates through the left side of the inner wall of the second drive cavity 10 and extends to the right side of the inner wall of the steering cavity 11. The upper and lower ends of the bidirectional lead screw 16 respectively penetrate through the upper and lower sides of the inner wall of the steering cavity 11 and extend to one side of the inner wall of the corresponding moving groove 12. The upper and lower ends of the bidirectional lead screw 16 are respectively rotatably connected to the other side of the inner wall of the corresponding moving groove 12, which can better connect the structures inside the device and prevent the device from being damaged due to unstable connection between the internal structures, ensuring the stability and safety of the device during use.

[0026] As Figure 1-4 shown, in some embodiments, an exhaust valve body 19 is commonly provided on the opposite surfaces of the two clamping blocks 18. A plurality of fixing bolts 20 are provided on the top surface of the moving bottom plate 1. The fixing bolts 20 ensure the fixing function of the device. A first sliding groove 21 is formed on the right side of the inner wall of the lifting groove 4. One side of the inner wall of the first sliding groove 21 is slidably connected to the right surface of the first threaded block 8 through a slider. The first sliding groove 21 can limit the first threaded block 8 through the matching slider. Second sliding grooves 22 are formed on the right sides of the inner walls of the two moving grooves 12. One side of the inner wall of each of the two second sliding grooves 22 is slidably connected to the right surface of the corresponding second threaded block 17 through a slider. The second sliding grooves 22 can limit the second threaded blocks 17 through the matching sliders, preventing the internal structures of the device from rotating or shifting during use and ensuring the stability and safety of the device during use.

[0027] Working principle of the utility model: When the device is in use, the electric slide rail 2 drives the connected device to move back and forth, ensuring the positioning effect of the device in the front and back positions. Subsequently, the first motor 6 is started to drive the threaded rod 7 to rotate, thereby driving the first threaded block 8 and the connected device to move up and down, ensuring the positioning effect of the device in the up and down positions. Subsequently, the second motor 13 is started, and the second motor 13 drives the first bevel gear 14 to rotate, thereby driving the second bevel gear 15 to rotate, and further driving the bidirectional lead screw 16 to rotate. The bidirectional lead screw 16 drives the two second threaded blocks 17 and the two clamping blocks 18 connected thereto to move relatively or in the opposite direction, thereby realizing the clamping and releasing effects of the device on the exhaust valve, ensuring the clamping function of the device. By setting a moving mechanism, a lifting mechanism, a clamping mechanism, etc., the device ensures the positioning and clamping functions, avoids the problem that traditional exhaust valves need to be manually moved by workers during processing, reduces the workload of workers, reduces the working difficulty of workers, and also avoids the problem that traditional exhaust valve processing has no positioning fixture, resulting in the workpiece not being firmly fixed during processing and the workpiece may shift during use. It improves the processing efficiency of the exhaust valve, reduces the safety hazards during exhaust valve processing, and ensures the use effect of the device;

[0028] Among them, the fixing bolt 20 ensures the fixing function of the device. The first chute 21 can limit the first threaded block 8 through the matching slider, and the second chute 22 can limit the second threaded block 17 through the matching slider, preventing the internal structure of the device from rotating or shifting during use, and ensuring the stability and safety during the use of the device.

[0029] The above description of the disclosed embodiments enables those skilled in the art to implement or use the utility model. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the utility model. Therefore, the utility model will not be limited to these embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A positioning fixture for exhaust valve processing, comprising a movable base plate (1), characterized in that: The top surface of the movable bottom plate (1) is provided with an electric slide rail (2), the top surface of the electric slide rail (2) is fixedly connected to a lifting device block (3), a lifting groove (4) is provided on the left side of the lifting device block (3), a first driving cavity (5) is provided on the upper side of the inner wall of the lifting groove (4), a first motor (6) is fixedly connected to the upper side of the inner wall of the first driving cavity (5), and a lifting mechanism is provided at the output end of the first motor (6).

2. A positioning fixture for exhaust valve processing according to claim 1, characterized in that: The lifting mechanism comprises a threaded rod (7), the upper end of the threaded rod (7) is fixedly connected to the output end of the first motor (6), the lower side of the rod wall of the threaded rod (7) is threadedly connected to a first threaded block (8), and a driving mechanism is arranged on the left side of the first threaded block (8).

3. A positioning fixture for exhaust valve processing according to claim 2, characterized in that: The driving mechanism comprises a clamping device block (9), the right side of the clamping device block (9) is fixedly connected to the left side of the first threaded block (8), a second driving cavity (10) is provided inside the clamping device block (9), a steering cavity (11) is provided on the left side of the inner wall of the second driving cavity (10), moving grooves (12) are provided on both the front and rear sides of the left side of the clamping device block (9), a second motor (13) is fixedly connected to the lower side of the inner wall of the second driving cavity (10), and a clamping mechanism is provided at the output end of the second motor (13).

4. A positioning fixture for exhaust valve processing according to claim 3, characterized in that: The clamping mechanism comprises a first bevel gear (14), the inner wall of the first bevel gear (14) is fixedly connected to the output end of the second motor (13), the front of the first bevel gear (14) is meshingly connected to a second bevel gear (15), the inner wall of the second bevel gear (15) is fixedly connected to a bidirectional screw rod (16), the front and rear sides of the rod wall of the bidirectional screw rod (16) are both threadedly connected to second threaded blocks (17), and the left sides of the two second threaded blocks (17) are both fixedly connected to clamping blocks (18).

5. A positioning fixture for exhaust valve processing according to claim 4, characterized in that: The output end of the first motor (6) passes through the lower side of the inner wall of the first drive cavity (5) and extends to the upper side of the inner wall of the lifting groove (4); the lower end of the threaded rod (7) is rotatably connected to the lower side of the inner wall of the lifting groove (4); the output end of the second motor (13) passes through the left side of the inner wall of the second drive cavity (10) and extends to the right side of the inner wall of the steering cavity (11); the upper and lower ends of the bidirectional screw rod (16) respectively pass through the upper and lower sides of the inner wall of the steering cavity (11) and extend to one side of the inner wall of the corresponding moving groove (12); the upper and lower ends of the bidirectional screw rod (16) are respectively rotatably connected to the other side of the inner wall of the corresponding moving groove (12).

6. The positioning fixture for exhaust valve processing according to claim 4, characterized in that: An exhaust valve body (19) is commonly provided on opposite sides of the two clamping blocks (18), and a plurality of fixing bolts (20) are provided on the top surface of the movable bottom plate (1).

7. The positioning fixture for exhaust valve processing according to claim 4, characterized in that: A first sliding groove (21) is provided on the right side of the inner wall of the lifting groove (4), and the inner wall of the first sliding groove (21) is slidably connected to the right side of the first threaded block (8) through one side of the slider. A second sliding groove (22) is provided on the right side of the inner wall of the two movable grooves (12), and the inner walls of the two second sliding grooves (22) are slidably connected to the right side of the corresponding second threaded block (17) through one side of the slider.

Citation Information

Patent Citations

  • Drying device for exhaust valve production and processing

    CN212902424U