Shot blasting machine

By designing a steel ball recycling mechanism in the shot blasting machine, using components such as screens and reciprocating screws, the recycling of steel balls and the separation of residues is achieved, and the problem of low recycling efficiency of steel balls in the prior art is solved, and the working efficiency and service life of the equipment are improved.

CN222903661UActive Publication Date: 2025-05-27SICHUAN YUNZHONGJUN METAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421293434.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-05-27
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

During the steel ball recycling process of existing shot blasting machines, the scattered steel balls are not easy to be recycled, and after recycling, the steel balls need to be separated from the residue produced by cleaning, which reduces the working efficiency.

Method used

A shot blasting machine is designed, including the device body, the feed hopper, the flip door, the track, the shot blasting chamber, the shot blasting device, the steel ball recycling mechanism, etc. The steel ball recycling mechanism consists of a screen, a reciprocating screw, a circulation box and a twisted dragon. Through the arrangement of the screen and reciprocating screw, the steel ball recycling and the separation of residues are realized.

Benefits of technology

Through this design, efficient recycling of steel balls and separation of residues are achieved, working efficiency is improved, the mixture between steel balls and residues is avoided, and the service life of the equipment is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shot blasting machine which comprises a device body, a feeding hopper is arranged at the upper end of the device body, a turnover door is arranged on the wall surface of the device body, a crawler belt is rotatably connected in the device body, a shot blasting chamber is arranged above the crawler belt, and a shot blasting device is arranged in the shot blasting chamber; a steel shot recovery mechanism is arranged at the lower end of the device body, the steel shot recovery mechanism is arranged below the crawler belt, the steel shot recovery mechanism comprises a screen, the screen is connected with the inner wall of the device body, the top face of the screen abuts against a cleaning block, an adaptive reciprocating screw rod is arranged at the upper end of the cleaning block in a penetrating mode, and the reciprocating screw rod is connected with the screen. The reciprocating screw rod is connected with a recovery motor, and the recovery motor is connected with the outer wall of the device body; one end of the screen is communicated with a recycling mechanism; and the upper end of the recycling mechanism is communicated with the feeding hopper. According to the device, scattered harbors can be conveniently recycled, steel shots and residues can be separated at the same time, and the working efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the field of shot blasting equipment, and particularly relates to a shot blasting machine. Background Art

[0002] Shot blasting machines are mainly used in the foundry industry for removing surface adhering sand and scale from cast steel and cast iron parts. A shot blasting machine is a mechanical device that uses high-speed shot thrown by a shot blasting device to clean or strengthen the surface of workpieces. A shot blasting machine can simultaneously perform sand falling, core removal, and cleaning on castings. Almost all cast steel parts, gray castings, malleable cast iron parts, ductile iron parts, etc. need to be shot blasted. This is not only to remove the surface scale and adhering sand of the castings, but also an indispensable preparatory process before the quality inspection of the castings. In the process of steel shot recovery by existing shot blasting devices, the scattered steel shots are not easy to recover, and after recovery, the steel shots still need to be separated from the residues generated by cleaning, which reduces the work efficiency. Content of the Utility Model

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a shot blasting machine that is convenient for recovering scattered steel shots and can simultaneously complete the separation of steel shots and residues, effectively improving the work efficiency.

[0004] The purpose of the utility model is achieved by the following technical solutions: A shot blasting machine includes a device body. An inlet hopper is provided at the upper end of the device body. A turning door is rotatably connected to the wall surface of the device body. A crawler is rotatably connected inside the device body. A shot blasting chamber is provided above the crawler. A shot blasting device is provided inside the shot blasting chamber. A steel shot recovery mechanism is provided at the lower end of the device body. The steel shot recovery mechanism is arranged below the crawler. The steel shot recovery mechanism includes a sieve. The sieve is connected to the inner wall of the device body. A cleaning block abuts against the top surface of the sieve. A reciprocating screw rod adapted to the cleaning block is provided through the upper end of the cleaning block. The reciprocating screw rod is connected to a recovery motor. The recovery motor is connected to the outer wall of the device body. One end of the sieve communicates with a recovery mechanism. The recovery mechanism includes a circulation box. The feed inlet at the lower end of the circulation box abuts against the sieve. An auger is rotatably connected inside the circulation box. The upper end of the auger is connected to a feed motor. The feed motor is connected to the top surface of the circulation box. The upper end of the circulation box communicates with an inlet hopper. The inlet hopper communicates with the feed inlet of the shot blasting chamber.

[0005] Through the above scheme, through the settings of the sieve and the reciprocating screw rod, combined with the settings of the circulation box and the feed motor, the recycling of steel shots is realized, and at the same time, the separation of steel shots and residues is realized, greatly improving the work efficiency.

[0006] Preferably, a diversion mechanism is provided at the upper end of the shot blasting machine, and the diversion mechanism includes a diversion box, the diversion box is connected to an air inlet pipe, the air inlet pipe is externally connected to a fan, and the fan is connected to the top surface of the device body; the bottom surface of the diversion box is connected to two diversion ducts, the diversion ducts are symmetrically arranged with respect to the vertical plane where the symmetry line of the device body is located, and the lower end of the diversion duct is connected to the feed port of the shot blasting machine.

[0007] Through the above solution, the setting of the diversion mechanism can prevent steel shots from vertically entering the device body and reducing the cleaning effect of the steel.

[0008] Preferably, a first guide plate is provided in the diversion box, the first guide plate is inclined, and the first guide plate is inclined from top to bottom; a second guide plate is provided below the first guide plate, the second guide plate is arranged opposite to the first guide plate, the second guide plate is inclined, and the second guide plate is inclined from top to bottom.

[0009] Through the above solution, the arrangement of the first guide plate and the second guide plate prevents steel shots from vertically entering the diverter box, thereby extending its service life.

[0010] Preferably, the sieve includes a first sieve, a second sieve and a third sieve; the second sieve is arranged between the first sieve and the third sieve; the first sieve is arranged at the topmost layer, the aperture of the first sieve is larger than that of the second sieve, and the aperture of the second sieve is larger than that of the third sieve; one end of the second sieve is connected to the feeding mechanism.

[0011] Through the above scheme, the setting of the multi-layer screen can completely separate the steel shot from the residue produced by cleaning, so as to avoid the residue being mixed in the recycled steel shot and affecting the recycling and utilization.

[0012] Preferably, the reciprocating screw includes a first reciprocating screw, a second reciprocating screw and a third reciprocating screw; the first reciprocating screw is provided above the first screen, the second reciprocating screw is provided above the second screen, and the third reciprocating screw is provided above the third screen; the third reciprocating screw is connected to the recovery motor; the second reciprocating screw and the third reciprocating screw are transmission-connected to the first reciprocating screw; a cleaning plate is sleeved on the reciprocating screws, the bottom surface of the cleaning plate abuts against the top surface of the screen; a guide rod is passed through the upper end of the cleaning plate, and the guide rod is connected to the inner wall of the device body.

[0013] Through the above scheme, the arrangement of multiple reciprocating screws allows the steel shots to be recycled while the residues are cleaned without manual cleaning.

[0014] Preferably, a third deflector is provided above the screen. The third deflector is symmetrically arranged with respect to the vertical plane where the symmetry line of the device body is located. The third deflector is inclined. The upper end of the third deflector is connected to the inner wall of the device body, and the lower end of the third deflector gradually inclines towards the inside of the device body.

[0015] With the above solution, the setting of the third deflector prevents the steel shots from dispersing everywhere and all enter the recycling mechanism for screening and recycling.

[0016] The beneficial effects of the present utility model are as follows: Through the settings of the recycling mechanism and the feeding mechanism, the recycling and utilization of steel shots are completed, and at the same time, the separation of steel shots from the residues generated during cleaning is realized. During the shot blasting process, the settings of the flow splitting mechanism, etc., avoid the vertical dropping of steel shots and improve the cleaning effect of steel shots. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of the present utility model;

[0018] Figure 2 is a front view of the present utility model;

[0019] Figure 3 is a schematic structural diagram of the flow splitting mechanism;

[0020] Figure 4 is a schematic diagram of the setting of the recycling mechanism;

[0021] Figure 5 is a schematic diagram of the setting of the feeding mechanism;

[0022] In the figure, 1-device body, 2-turning door, 3-feeding mechanism, 301-screw conveyor, 302-circulation box, 4-air inlet pipe, 5-track, 6-shot blasting chamber, 7-flow splitting mechanism, 8-first deflector, 9-second deflector, 10-flow splitting conduit, 11-shot blaster, 12-steel shot, 13-third deflector, 14-first screen, 15-second screen, 16-third screen, 17-recycling mechanism, 171-recycling motor, 172-first reciprocating screw, 173-second reciprocating screw, 174-third reciprocating screw, 175-cleaning plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The technical solutions of the present utility model will be further described in detail below with reference to the drawings, but the protection scope of the present utility model is not limited to the following.

[0024] Embodiment 1

[0025] As Figures 1 - 5As shown in the figure, a shot blasting machine includes a device body 1. An inlet hopper is provided at the upper end of the device body 1. A turning door 2 is rotatably connected to the wall surface of the device body 1. A crawler 5 is rotatably connected inside the device body 1. A shot blasting chamber 6 is provided above the crawler 5. A shot blaster 11 is provided inside the shot blasting chamber 6. The inlet of the shot blaster 11 is communicated with the inlet hopper. A steel shot recovery mechanism 17 is provided at the lower end of the device body 1. The steel shot recovery mechanism 17 is arranged below the crawler 5. The steel shot recovery mechanism 17 includes a sieve. The sieve is connected to the inner wall of the device body 1. A cleaning block abuts against the top surface of the sieve. A reciprocating screw rod adapted to the cleaning block is provided through the upper end of the cleaning block. The reciprocating screw rod is horizontally arranged. The reciprocating screw rod is connected to a recovery motor 171. The recovery motor 171 is connected to the outer wall of the device body 1. One end of the sieve is communicated with a recovery mechanism 17. The recovery mechanism 17 includes a circulation box 302. The inlet at the lower end of the circulation box 302 abuts against the sieve. A screw conveyor 301 is rotatably connected inside the circulation box 302. The screw conveyor 301 is vertically arranged. The upper end of the screw conveyor 301 is connected to a feeding motor. The feeding motor is connected to the top surface of the circulation box 302. The upper end of the circulation box 302 is communicated with the inlet hopper. The sieve includes a first sieve 14, a second sieve 15 and a third sieve 16. The second sieve 15 is arranged between the first sieve 14 and the third sieve 16. The first sieve 14 is arranged at the uppermost layer. The aperture of the first sieve 14 is larger than that of the second sieve 15. The aperture of the second sieve 15 is larger than that of the third sieve 16. One end of the second sieve 15 is communicated with a feeding mechanism 3.

[0026] The reciprocating screw rod includes a first reciprocating screw rod 172, a second reciprocating screw rod 173 and a third reciprocating screw rod 174. A first reciprocating screw rod 172 is provided above the first sieve 14. A second reciprocating screw rod 173 is provided above the second sieve 15. A third reciprocating screw rod 174 is provided above the third sieve 16. The third reciprocating screw rod 174 is connected to the recovery motor 171. The second reciprocating screw rod 173 is in transmission connection with the first reciprocating screw rod 172. The second reciprocating screw rod 173 is in transmission connection with the third reciprocating screw rod 174. Cleaning plates 175 are sleeved on the reciprocating screw rods. The bottom surface of the cleaning plates 175 abuts against the top surface of the sieve. Guide rods are provided through the upper ends of the cleaning plates 175. The guide rods are connected to the inner wall of the device body 1. The guide rods are arranged parallel to the reciprocating screw rods. A third deflector 13 is provided above the sieve. The third deflector 13 is symmetrically arranged with respect to the vertical plane where the symmetry line of the device body 1 is located. The third deflector 13 is inclined. The upper end of the third deflector 13 is connected to the inner wall of the device body 1. The lower end of the third deflector 13 gradually inclines towards the inside of the device body 1.

[0027] During specific implementation, open the box door, add the workpiece to be processed into the device body 1, then close the box door, add steel shots 12 into the feed hopper, start the shot blasting machine 11, and then carry out the cleaning work. During the cleaning process, the steel shots 12 and the residues cleaned off enter the sieve mesh. The residues larger than the steel shots 12 remain on the first sieve mesh 14, the steel shots 12 enter the second sieve mesh 15, and the residues smaller than the steel shots 12 in particle size enter the third sieve mesh 16. Then start the recovery motor 171. The recovery motor 171 drives the first reciprocating screw 172, the second reciprocating screw 173, and the third reciprocating screw 174 to rotate, so that the cleaning plate 175 discharges the steel shots 12 and the classified residues out of the device body 1. The residues are collected and processed, and the steel shots 12 enter the circulation tank 302. Start the feed motor. The feed motor drives the auger 301 to rotate, and conveys the steel shots 12 to the feed port, realizing the recycling of the steel shots 12.

[0028] Embodiment 2

[0029] Based on Embodiment 1, a flow splitting mechanism 7 is provided at the upper end of the shot blasting machine 11. The flow splitting mechanism 7 includes a flow splitting box. The flow splitting box is connected to the inner wall of the device body 1. The flow splitting box is communicated with an air inlet pipe 4. The air inlet pipe 4 is externally connected to a blower. The blower is connected to the top surface of the device body 1. Two flow splitting ducts 10 are communicated with the bottom surface of the flow splitting box. The lower ends of the flow splitting ducts 10 are far away from each other. The flow splitting ducts 10 are symmetrically arranged with respect to the vertical plane where the symmetry line of the device body 1 is located. The lower ends of the flow splitting ducts 10 are communicated with the feed ports of the shot blasting machine 11. A first guide plate 8 is provided in the flow splitting box. The first guide plate 8 is inclined. The first guide plate 8 is inclined from top to bottom. A second guide plate 9 is provided below the first guide plate 8. The second guide plate 9 is arranged opposite to the first guide plate 8. The second guide plate 9 is inclined. The second guide plate 9 is inclined from top to bottom.

[0030] During specific implementation, the steel shots 12 enter the flow splitting box from the feed hopper. At the same time, start the blower. The blower disperses the steel shots 12. Combining the settings of the first guide plate 8 and the second guide plate 9, the steel shots 12 are evenly dispersed into the guide pipes, then enter the shot blasting machine 11, and then enter the device body 1 for cleaning work, avoiding the vertical falling of the steel shots 12 and reducing the cleaning effect of the steel shots 12.

[0031] The above are only the preferred embodiments of the present invention. It should be understood that the present invention is not limited to the forms disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications, and environments, and can be changed within the scope of the concept described herein through the above teachings or the techniques or knowledge in related fields. As long as the changes and variations made by those skilled in the art do not depart from the spirit and scope of the present invention, they should all be within the protection scope of the appended claims of the present invention.

Claims

1. A shot blasting machine, comprising a device body (1), a feed hopper being provided at the upper end of the device body (1), a flip door (2) being rotatably connected to the wall surface of the device body (1), a crawler (5) being rotatably connected inside the device body (1), a shot blasting chamber (6) being provided above the crawler (5), and a shot blasting device (11) being provided inside the shot blasting chamber (6); characterized in that: A steel shot recovery mechanism (17) is provided at the lower end of the device body (1), and the steel shot recovery mechanism (17) is arranged below the crawler (5). The steel shot recovery mechanism (17) comprises a screen, and the screen is connected to the inner wall of the device body (1). A cleaning block is abutted against the top surface of the screen, and an adaptive reciprocating screw is passed through the upper end of the cleaning block. The reciprocating screw is connected to a recovery motor (171), and the recovery motor (171) is connected to the outer wall of the device body (1); the screen One end of the net is connected to a recovery mechanism (17); the recovery mechanism (17) includes a circulation box (302), a feed port at the lower end of the circulation box (302) abuts against the screen, an auger (301) is rotatably connected inside the circulation box (302), a feed motor is connected to the upper end of the auger (301), and the feed motor is connected to the top surface of the circulation box (302); the upper end of the circulation box (302) is connected to a feed hopper, and the feed hopper is connected to the feed port of the shot blasting chamber (6).

2. A shot blasting machine according to claim 1, characterized in that: The upper end of the shot blasting machine (11) is provided with a flow diversion mechanism (7), the flow diversion mechanism (7) comprises a flow diversion box, the flow diversion box is connected to an air inlet pipe (4), the air inlet pipe (4) is externally connected to a fan, and the fan is connected to the top surface of the device body (1); the bottom surface of the flow diversion box is connected to two flow diversion ducts (10), the flow diversion ducts (10) are symmetrically arranged with respect to the vertical plane where the symmetry line of the device body (1) is located, and the lower end of the flow diversion duct (10) is connected to the feed port of the shot blasting machine (11).

3. A shot blasting machine according to claim 2, characterized in that: A first guide plate (8) is provided in the diverter box, the first guide plate (8) is arranged at an angle, and the first guide plate (8) is arranged at an angle from top to bottom; a second guide plate (9) is provided below the first guide plate (8), the second guide plate (9) is arranged opposite to the first guide plate (8), the second guide plate (9) is arranged at an angle, and the second guide plate (9) is arranged at an angle from top to bottom.

4. A shot blasting machine according to claim 1, characterized in that: The sieve comprises a first sieve (14), a second sieve (15) and a third sieve (16); the second sieve (15) is arranged between the first sieve (14) and the third sieve (16); the first sieve (14) is arranged at the top layer, the aperture of the first sieve (14) is larger than that of the second sieve (15), and the aperture of the second sieve (15) is larger than that of the third sieve (16); one end of the second sieve (15) is connected to a feeding mechanism (3).

5. A shot blasting machine according to claim 4, characterized in that: The reciprocating screw comprises a first reciprocating screw (172), a second reciprocating screw (173) and a third reciprocating screw (174); the first reciprocating screw (172) is arranged above the first screen (14), the second reciprocating screw (173) is arranged above the second screen (15), and the third reciprocating screw (174) is arranged above the third screen (16); the third reciprocating screw (174) is connected to the recovery motor (171); the second reciprocating screw (173) and the third reciprocating screw (174) are transmission-connected to the first reciprocating screw (172); a cleaning plate (175) is sleeved on the reciprocating screws, the bottom surface of the cleaning plate (175) is in contact with the top surface of the screen; a guide rod is passed through the upper end of the cleaning plate (175), and the guide rod is connected to the inner wall of the device body (1).

6. A shot blasting machine according to claim 5, characterized in that: A third guide plate (13) is provided above the screen, the third guide plate (13) being symmetrically arranged relative to a vertical plane where a symmetry line of the device body (1) is located, the third guide plate (13) being inclined, the upper end of the third guide plate (13) being connected to an inner wall of the device body (1), and the lower end of the third guide plate (13) being gradually inclined toward the inside of the device body (1).