High-temperature combined heat exchanger

By using a combination device of electric guide rails and electric fixtures in a high-temperature combined heat exchanger, the mechanized installation of the heat exchange inner tube is achieved, solving the problems of low efficiency and high manual investment in traditional heat exchangers during use in high-temperature environments, improving installation efficiency and reducing costs.

CN222903828UActive Publication Date: 2025-05-27TAIZHOU HENGDA HEAT EXCHANGE EQUIP MFG CO LTD
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Patent Information

Application Number
CN202421659689.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-27
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

During the use of traditional heat exchangers in high-temperature environments, the heat transfer efficiency is low, the maintenance is difficult, the service life is short, and the installation process of the heat exchange inner pipe of the high-temperature combined heat exchanger is time-consuming and labor-intensive, and the manual investment is too high, which affects the installation efficiency.

Method used

A high-temperature combined heat exchanger is designed to use electric guide rail displacement and electric fixture to penetrate the heat exchange inner tube into the pluggable circular hole, and replace manual installation through mechanical actions to reduce manual investment and improve installation efficiency.

Benefits of technology

The installation of the heat exchange inner tube by mechanical action significantly reduces labor investment, reduces labor costs, improves the installation efficiency of the combined heat exchanger, and avoids the risk of wear caused by hard friction during the installation process.

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Abstract

The utility model discloses a high-temperature combined heat exchanger, which belongs to the field of heat exchange equipment and comprises a combined heat exchanger outer frame, a plurality of frame vertical plates are mounted at the inner end of the combined heat exchanger outer frame, and a plurality of round holes capable of being inserted are formed in the upper ends of the frame vertical plates. An electric guide rail is fixedly connected to the left side of the combined heat exchanger outer frame, a sliding block is fixedly connected to the output end of the electric guide rail, an electric telescopic rod is fixedly connected to the end, close to the frame vertical plate, of the sliding block, a matched transverse rod is fixedly connected to the output end of the electric telescopic rod, and multiple electric clamps are fixedly connected to the lower end of the matched transverse rod. When the outer frame of the combined heat exchanger is assembled, the heat exchange inner pipes integrally penetrate through the corresponding round holes capable of being inserted through the displacement of the electric guide rails to be dragged at a constant speed, manual installation of a plurality of heat exchange inner pipes is replaced by mechanical action, time and labor are saved, labor input is effectively reduced, and labor cost is reduced. The mounting efficiency of the heat exchange inner pipe in the outer frame of the combined heat exchanger is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the field of heat exchange equipment, and more specifically, to a high-temperature combined heat exchanger. Background Art

[0002] In the field of energy conversion and utilization, heat exchangers are indispensable key equipment. However, during long-term use, traditional heat exchangers often face problems such as low heat transfer efficiency, difficult maintenance, and short service life. These problems not only increase the operating costs of enterprises but also restrict the sustainable development of the industry. It is in this context that the combined heat exchanger emerged, aiming to provide innovative solutions for the industry.

[0003] During the installation of the high-temperature combined heat exchanger, it is necessary for workers to install the heat exchange tubes manually. The number of heat exchange tubes is large and their lengths vary widely. The assembly process is time-consuming and laborious, with excessive manual input, increasing enterprise costs and being unfavorable for ensuring the installation efficiency of the outer frame and inner heat exchange inner tubes of the combined heat exchanger. Summary of the Utility Model

[0004] 1. Technical Problems to be Solved

[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a high-temperature combined heat exchanger, which can, during the assembly of the outer frame of the combined heat exchanger, uniformly drag the inner heat exchange tubes through the corresponding insertable round holes by the displacement of the electric guide rail, replacing the workload of manually installing several inner heat exchange tubes with mechanical actions, saving time and effort, effectively reducing manual input, lowering labor costs, and effectively improving the installation efficiency of the inner heat exchange tubes in the outer frame of the combined heat exchanger.

[0006] Technical Solution

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] A high-temperature combined heat exchanger includes an outer frame of the combined heat exchanger. A plurality of frame vertical plates are installed at the inner end of the outer frame of the combined heat exchanger. A plurality of insertable round holes are opened at the upper ends of the frame vertical plates. An electric guide rail is fixedly connected to the left side of the outer frame of the combined heat exchanger. The output end of the electric guide rail is fixedly connected to a sliding block. One end of the sliding block close to the frame vertical plate is fixedly connected to an electric telescopic rod. The output end of the electric telescopic rod is fixedly connected to a matching cross bar. A plurality of electric clamps are fixedly connected to the lower end of the matching cross bar.

[0009] Furthermore, the plurality of frame vertical plates are arranged at equal intervals from front to back, and the plurality of electric clamps are arranged at equal intervals from left to right.

[0010] Furthermore, the width of the matching cross bar matches the width of the frame vertical plate, and the inner end of the insertable round hole is slidably connected to the inner heat exchange tube.

[0011] Furthermore, multiple electric clamps are clamped with corresponding heat exchange inner tubes, and a strip-shaped bottom plate is arranged on the front side of the outer frame of the combined heat exchanger.

[0012] Furthermore, L-shaped vertical rods are symmetrically and fixedly connected to the left and right sides of the upper end of the strip-shaped bottom plate, and vertical springs are fixedly connected to the lower inner walls of the L-shaped vertical rods.

[0013] Furthermore, a lower cushion sponge strip is fixedly connected between the two vertical springs, and the heat exchange inner tube is located above the lower cushion sponge strip.

[0014] Furthermore, the heat exchange inner tube is slidably connected with the lower cushion sponge strip, and a smooth outer arc is arranged at the rear side of the upper end of the lower cushion sponge strip. Beneficial effects

[0015] Compared with the prior art, the advantages of the present utility model are as follows:

[0016] (1) When assembling the outer frame of the combined heat exchanger in this solution, the matching cross bar under the electric telescopic rod approaches one side of multiple horizontally arranged insertable round holes, and the corresponding exposed positions of the heat exchange inner tubes are clamped by the electric clamps through the insertable round holes. Then, the heat exchange inner tubes are integrally dragged through the corresponding insertable round holes at a uniform speed by the displacement of the electric guide rail until they move to the next frame vertical plate. By repeating the above dragging operation, the workload of manually installing several heat exchange inner tubes can be replaced by mechanical actions, which saves time and effort, effectively reduces the labor input, reduces the labor cost, and effectively improves the installation efficiency of the heat exchange inner tubes in the outer frame of the combined heat exchanger.

[0017] (2) At the same time, before the heat exchange inner tubes are inserted, the redundant positions of the heat exchange inner tubes are placed on the lower cushion sponge strip, and the weight of the heat exchange inner tubes is used to press the lower cushion sponge strip to a suitable height, so that the lower cushion sponge strip provides a cushioning force for the heat exchange inner tubes during the dragging process, avoiding the risk of wear on the outer wall surface of the heat exchange inner tubes caused by hard friction with the ground, and being beneficial to ensuring the safety of the installation process of the heat exchange inner tubes. Description of the drawings

[0018] Figure 1 It is an axonometric structure schematic diagram of the outer frame of the combined heat exchanger of the present utility model;

[0019] Figure 2 It is a front view structure schematic diagram of the matching cross bar of the present utility model;

[0020] Figure 3 It is a structure schematic diagram of the initial position state of the installation of the heat exchange inner tube of the present utility model;

[0021] Figure 4 It is a structure schematic diagram of the middle position state of the installation of the heat exchange inner tube of the present utility model.

[0022] Explanation of the reference numerals in the drawings:

[0023] 1. Outer frame of combined heat exchanger; 2. Frame vertical plate; 3. Insertable round hole; 4. Electric guide rail; 5. Sliding block; 6. Electric telescopic rod; 7. Inner heat exchange tube; 8. L-shaped vertical rod; 9. Vertical spring; 10. Lower cushion sponge strip; 11. Matching cross bar; 12. Electric clamp; 13. Strip-shaped bottom plate; 14. Smooth outer arc. Detailed implementation mode

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0027] Embodiment:

[0028] Please refer to Figures 1-4 , a high-temperature combined heat exchanger, including an outer frame 1 of the combined heat exchanger. A plurality of frame vertical plates 2 are installed at the inner end of the outer frame 1 of the combined heat exchanger. A plurality of insertable round holes 3 are opened at the upper ends of the frame vertical plates 2. An electric guide rail 4 is fixedly connected to the left side of the outer frame 1 of the combined heat exchanger. The output end of the electric guide rail 4 is fixedly connected to a sliding block 5. One end of the sliding block 5 close to the frame vertical plate 2 is fixedly connected to an electric telescopic rod 6. The output end of the electric telescopic rod 6 is fixedly connected to a matching cross bar 11. A plurality of electric clamps 12 are fixedly connected to the lower end of the matching cross bar 11.

[0029] Please refer to Figures 1-2 , the multiple frame vertical plates 2 are arranged at equal intervals from front to back, the multiple electric clamps 12 are arranged at equal intervals from left to right, the width of the matching cross bar 11 is matched with the width of the frame vertical plate 2, the inner end of the insertable round hole 3 is slidably connected with the heat exchange inner tube 7, the multiple electric clamps 12 clamp the corresponding heat exchange inner tubes 7, a strip-shaped bottom plate 13 is arranged on the front side of the combined heat exchanger outer frame 1, the left and right sides of the upper end of the strip-shaped bottom plate 13 are symmetrically and fixedly connected with L-shaped vertical rods 8, a vertical spring 9 is fixedly connected to the lower inner wall of the L-shaped vertical rod 8, a lower cushion sponge strip 10 is fixedly connected between the two vertical springs 9, the heat exchange inner tube 7 is located above the lower cushion sponge strip 10, and the heat exchange inner tube 7 is slidably connected with the lower cushion sponge strip 10. A smooth outer arc 14 is arranged at the rear side of the upper end of the lower cushion sponge strip 10.

[0030] Please refer to Figures 1-4 , when assembling the combined heat exchanger outer frame 1 in this solution, the operator sequentially inserts the heat exchange inner tubes 7 into the insertable round holes 3 under the frontmost frame vertical plates 2. After a complete horizontal row of insertable round holes 3 is inserted, the matching cross bar 11 under the electric telescopic rod 6 approaches one side of the multiple horizontal rows of insertable round holes 3, and the corresponding insertable round holes 3 are used by the electric clamps 12 to clamp the exposed positions of the heat exchange inner tubes 7. Then, the heat exchange inner tubes 7 are integrally dragged through the corresponding insertable round holes 3 at a uniform speed by displacing along the electric guide rail 4 until they move to the next frame vertical plate 2. Repeating the above dragging operation can use mechanical actions to replace the workload of manually installing several heat exchange inner tubes 7, saving time and effort, effectively reducing labor input, reducing labor costs, and effectively improving the installation efficiency of the heat exchange inner tubes 7 in the combined heat exchanger outer frame 1. At the same time, before inserting the heat exchange inner tubes 7, the redundant positions of the heat exchange inner tubes 7 are placed on the lower cushion sponge strip 10, and the weight of the heat exchange inner tubes 7 is used to press the lower cushion sponge strip 10 to a suitable height, so that the lower cushion sponge strip 10 provides a cushioning force for the heat exchange inner tubes 7 during the dragging process, avoiding the risk of wear on the outer wall surface of the heat exchange inner tubes 7 caused by hard friction with the ground, which is beneficial to ensuring the safety of the installation process of the heat exchange inner tubes 7.

[0031] The above is only a preferred specific embodiment of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and its improved concept of the present invention, makes equivalent substitutions or changes, and all should be covered by the protection scope of the present invention.

Claims

1. A high-temperature combined heat exchanger, comprising a combined heat exchanger outer frame (1), characterized in that: A plurality of frame uprights (2) are mounted on the inner end of the combined heat exchanger outer frame (1); a plurality of insertable round holes (3) are provided on the upper end of the frame uprights (2); an electric guide rail (4) is fixedly connected to the left side of the combined heat exchanger outer frame (1); a sliding block (5) is fixedly connected to the output end of the electric guide rail (4); an electric telescopic rod (6) is fixedly connected to one end of the sliding block (5) close to the frame uprights (2); a matching cross bar (11) is fixedly connected to the output end of the electric telescopic rod (6); a plurality of electric clamps (12) are fixedly connected to the lower end of the matching cross bar (11).

2. A high temperature combined heat exchanger according to claim 1, characterized in that: The plurality of frame uprights (2) are arranged at equal distances from front to back, and the plurality of electric clamps (12) are arranged at equal distances from left to right.

3. A high temperature combined heat exchanger according to claim 1, characterized in that: The width of the matching cross bar (11) matches the width of the frame vertical plate (2), and the inner end of the insertable circular hole (3) is slidably connected to a heat exchange inner tube (7).

4. A high temperature combined heat exchanger according to claim 3, characterized in that: The plurality of electric clamps (12) are clamped with corresponding heat exchange inner tubes (7), and a strip bottom plate (13) is provided on the front side of the combined heat exchanger outer frame (1).

5. A high temperature combined heat exchanger according to claim 4, characterized in that: L-shaped vertical rods (8) are symmetrically and fixedly connected to the left and right sides of the upper end of the strip bottom plate (13), and the lower inner wall of the L-shaped vertical rod (8) is fixedly connected to a vertical spring (9).

6. A high temperature combined heat exchanger according to claim 5, characterized in that: A lower sponge strip (10) is fixedly connected between the two vertical springs (9), and the heat exchange inner tube (7) is located above the lower sponge strip (10).

7. A high temperature combined heat exchanger according to claim 6, characterized in that: The heat exchange inner tube (7) is slidably connected to the underlying sponge strip (10), and a sliding outer arc (14) is provided on the rear side of the upper end of the underlying sponge strip (10).