Detachable platform of cubic reaction kettle
By designing a detachable platform of cubic reactor, the flexible assembly and adjustment of the reactor is achieved using assembly components and adjustment mechanisms, the problems of high transportation costs and assembly skew after welding forming are solved, and lower cost transportation and convenient assembly process are achieved.
Patent Information
- Application Number
- CN202421469331.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The existing cubic reactor has a large overall height after welding and forming, resulting in increased transportation costs. The reactor deflected due to uneven ground during subsequent assembly, making it difficult to adjust.
A detachable platform of cubic reactor is designed, and a flexible assembly and adjustment of the reactor is realized by setting up an assembly member connected to the reactor at the inner hole of the frame body and a adjustment mechanism is provided on the assembly member.
The detachable platform solves the problem of affecting export transportation after welding molding, reduces transportation costs, and avoids the trouble of reactor assembly skew through the adjustment mechanism.
Smart Images

Figure CN222903865U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of reactors, and in particular to a detachable platform of a cubic reactor. Background Art
[0002] The cubic reactor is a reactor used for chemical reactions, synthesis reactions, extractions and other processes. Its working principle is: the reaction solvent is placed in the inner layer for stirring reaction, and different cold and heat sources (such as freezing liquid, hot water or hot oil) can be passed through the interlayer for cyclic heating or cooling reaction. The materials react in the reactor, and the evaporation and reflux of the reaction solution can be controlled. After the reaction is completed, the materials can be discharged from the discharge port at the bottom of the reactor. It is widely used in chemical, pharmaceutical, food and other industries. In the chemical industry, it can be used for organic synthesis reactions, polymerization reactions, catalytic reactions, etc., to produce various organic compounds and chemical products. In the field of biopharmaceuticals, it is used to prepare drug raw materials, and the cultivation and fermentation process of bioreactors. In the field of food processing, it is used for dissolution, mixing and reaction in the food processing process, etc., to prepare various condiments, food additives and food ingredients.
[0003] At present, when the reactor is used, in order to avoid interference from the ground environment, it is usually necessary to suspend it through a platform (frame), as shown in the attached manual. Figure 1 As shown, in order to achieve stability during the working process of the reactor, the reactor is usually welded to the support platform to form an integrated structure. After the reactor is suspended and connected through the support platform, the overall height of the reactor and the support platform is relatively large, which is not convenient for export transportation of the finished reactor and increases transportation costs. In addition, the welded reactor is difficult to adjust conveniently after it deflects due to uneven ground during the subsequent installation process, which increases the difficulty of subsequent assembly and use. Summary of the invention
[0004] In view of the above-mentioned problems, the present application aims to provide a detachable platform for a cubic reactor, which can enable the reactor to be assembled with a frame during subsequent use, thereby solving the problem of pre-welding affecting export transportation and reducing transportation costs.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted in the present application is as follows: a detachable platform for a cubic reactor, which includes a frame that suspends and supports the reactor, and an inner hole for passing the reactor is provided in the frame, characterized in that an assembly component connected to the reactor is provided at the inner hole, and an adjustment mechanism that contacts the reactor in a vertical state is provided on the assembly component.
[0006] Preferably, the assembly component includes assembly holes which are sequentially opened along the circumferential direction at the inner hole position, and an assembly plate which is arranged on the circumferential surface of the reaction kettle and is connected to the assembly holes.
[0007] Preferably, the adjustment mechanism is an arc-shaped plate hingedly arranged at the inner hole and flush with the peripheral surface of the reaction kettle.
[0008] Preferably, a fixing plate hinged to the arc-shaped plate is provided at the inner hole, and a shock-proof plate is embedded between the fixing plate and the arc-shaped plate.
[0009] The beneficial effect of the present application is that the detachable platform is provided with an assembly component connected to the reactor at the inner hole position of the frame, so that the reactor can be assembled with the frame in subsequent use, thereby solving the current problem of early welding affecting export transportation and reducing transportation costs.
[0010] By providing an adjustment mechanism, the reactor can be adjusted to a vertical state during subsequent assembly, thereby preventing the reactor from tipping over due to tilted assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a diagram showing the current state of welding the reactor to the frame.
[0012] Figure 2 This is a front view of the structure of the frame of this application.
[0013] Figure 3 This is a diagram of the assembly process of the reactor and the frame of this application.
[0014] Figure 4 This is a top view of the reaction kettle and frame of this application.
[0015] Figure 5 This is a top view of the structure of the reactor and the frame after assembly.
[0016] Figure 6 This is a diagram showing the deflection of the reactor after assembly for this application.
[0017] Figure 7 This is a diagram of the adjustment mechanism structure of this application.
[0018] In the figure: 5- hinged screw; c- welding point; 6- safety guardrail. DETAILED DESCRIPTION
[0019] In order to enable ordinary technicians in the field to better understand the technical solution of the present application, the technical solution of the present application is further described below in conjunction with the accompanying drawings and embodiments.
[0020] See attached Figures 1 to 7 A detachable platform for a cubic reactor is shown, which includes a frame 2 for suspending and supporting a reactor 1, wherein the frame 2 is provided with an inner hole 2a for passing the reactor 1. After the reactor 1 is passed into the inner hole 2a and its suspension height is adjusted, its peripheral surface is welded to the side of the inner hole 2a on the frame 2.
[0021] In order to solve the problem that the overall height after welding is too high to be transported abroad, and the subsequent assembly is skewed and difficult to adjust conveniently, Figure 2-4 As shown, an assembly component connected to the reactor 1 is provided at the inner hole position 2a, through which the reactor 1 can be assembled with the frame 2 in subsequent use, solving the current problem of early welding affecting export transportation and reducing transportation costs.
[0022] In order to further solve the problem that it is difficult to adjust the reactor 1 during the later assembly, Figure 7 As shown, the assembly member is provided with an adjustment mechanism in contact with the reactor 1 in a vertical state. That is, the reactor 1 can be adjusted to a vertical state during subsequent assembly through the adjustment mechanism to avoid the problem of the reactor being easily tipped over due to the tilted assembly.
[0023] Specifically, Figure 4 As shown, the assembly component includes assembly holes 2b sequentially opened along the circumferential direction at the inner hole position 2a, and an assembly plate 11 connected to the assembly holes 2b is arranged on the circumferential surface of the reactor 1. The assembly plate 11 is provided with connection holes (not shown) corresponding to the assembly holes 2b. After the reactor 1 is inserted into the inner hole position 2a, the connection holes on the assembly plate 11 correspond to the assembly holes 2b, and preferably a quick assembly connection operation is achieved through a connection screw.
[0024] Specifically, Figure 7 As shown, the adjustment mechanism is an arc plate 3 hingedly arranged at the inner hole position 2a and flat against the peripheral surface of the reactor 1. A lockable hinge screw 5 is inserted at the hinge of the arc plate 3. After the reactor 1 is inserted into the inner hole position 2a, the horizontal and vertical states of the reactor 1 are adjusted by auxiliary tools such as a level meter, and the corresponding arc plate 3 is hingedly rotated to flat against the peripheral surface of the reactor 1, and the rotation position of the arc plate 3 is locked by the hinge screw, and then the reactor 1 is firmly connected to the frame 2 through the assembly plate 11 in a suspended state. There is a gap between the assembly plate 11 and the frame 2 due to the deflection, and a pad can be used to level it.
[0025] The reactor will vibrate during operation due to the flow of the internal reaction liquid and the continuous flow of cooling water. Long-term vibration may affect the loosening of the hinge screw, causing the arc plate 3 to rotate and affect the stability and verticality requirements of the reactor 1. Therefore, in order to solve this problem, Figure 7 As shown, a fixing plate 21 hinged to the arc plate 3 is provided on the inner hole 2a, and the fixing plate 21 is preferably welded and fixed on the inner hole 2a, and a shockproof plate 4 is embedded between the fixing plate 21 and the arc plate 3. After the reactor 1 is adjusted to a horizontal and vertical state as described above, and after the hinge screw is tightened, the shockproof plate 4 is embedded between the fixing plate and the arc plate 3, as shown in FIG. Figure 7 As shown, the arc plate 3 can be further limited by the contact between the shockproof plate 4, the fixed plate 21 and the arc plate 3, thereby resisting the vibration of the reactor 1 during operation and limiting the deflection of the reactor 1. Preferably, the shockproof plate 4 is preferably an arc structure, which has the same structure as the arc plate 3, and can limit the shockproof plate 4 from falling out from between the arc plate 3 and the fixed plate 21.
[0026] In order to improve the safety of personnel working on the disassembly platform, a safety guardrail 6 is preferably arranged on its periphery.
[0027] The principle of the present application is as follows: the present application provides an assembly hole 2b on the clamp body 2, and an assembly plate 11 is provided on the peripheral surface of the reactor 1. After the reactor 1 is inserted into the inner hole position 2a, the connection hole on the assembly plate 11 corresponds to the assembly hole 2b, and preferably a fast assembly connection operation is achieved through a connecting screw. By providing an arc plate 3, after the reactor 1 is inserted into the inner hole position 2a, the horizontal and vertical states of the reactor 1 are adjusted by auxiliary tools such as a level meter. The corresponding arc plate 3 is hingedly rotated to be flat on the peripheral surface of the reactor 1, and the rotation position of the arc plate 3 is locked by a hinge screw. Then, the reactor 1 is firmly connected to the frame 2 through the assembly plate 11 in a suspended state, which can avoid the problem of easy tipping after assembly deviation.
[0028] The above shows and describes the basic principles, main features and advantages of the present application. Without departing from the spirit and scope of the present application, the present application may have various changes and improvements, which fall within the scope of the present application to be protected.
Claims
1. A detachable platform for a cubic reactor, the platform comprising a frame (2) for suspending and supporting a reactor (1), the frame (2) being provided with an inner hole (2a) for penetrating the reactor (1), characterized in that: An assembly component connected to the reaction kettle (1) is provided at the inner hole position (2a), and an adjustment mechanism in contact with the reaction kettle (1) in a vertical state is provided on the assembly component; The assembly component comprises assembly holes (2b) sequentially opened along the circumferential direction at the inner hole position (2a), and an assembly plate (11) arranged on the circumferential surface of the reaction kettle (1) and connected to the assembly holes (2b); The regulating mechanism is an arc-shaped plate (3) hingedly arranged at the inner hole position (2a) and flush with the peripheral surface of the reaction kettle (1); A fixing plate (21) hinged to the arc-shaped plate (3) is arranged on the inner hole position (2a), and a shockproof plate (4) is embedded between the fixing plate (21) and the arc-shaped plate (3).