Cutting machine with chipping cleaning structure
By designing cleaning mechanisms and vacuum pipe components in foam sheet cutting machines, the problem of debris escape is solved, and more efficient cleaning and protection of the production environment is achieved.
Patent Information
- Application Number
- CN202421843071.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-01
AI Technical Summary
现有泡沫板材切割机未配备碎屑清洁机构,导致泡沫碎屑逸散,影响生产区域和设备,且后期清理难度大。
A cutting machine equipped with a debris cleaning structure is designed, including a cutting machine body, a cleaning mechanism, a cleaning mechanism bracket and a cleaning tube assembly, and the debris produced by the cutting are adsorbed and cleaned through a vacuum tube and a negative pressure adsorption chamber.
Effectively prevent foam debris from dissipating, reduce the impact on production areas and equipment, simplify the cleaning process, and improve production efficiency and equipment service life.
Smart Images

Figure CN222904263U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of foam sheet cutters, and particularly relates to a cutter equipped with a chip cleaning structure. Background Art
[0002] A foam sheet cutter is a device specifically used for cutting foam materials such as polystyrene foam (EPS) and extruded polystyrene (XPS). This machine is widely used in the construction industry, packaging industry, model making and other fields. During the cutting process of foam sheets, chips will be generated due to the characteristics of the foam material and the cutting characteristics. Most common foam sheet cutters do not have a corresponding chip cleaning mechanism, which will cause the foam chips to disperse everywhere. Since the quality of the foam is light, the foam chips are extremely easy to disperse to various parts of the production area due to the action of wind, which may affect the production equipment in the production area. In particular, when chips enter the rotating parts, the rotational resistance of the rotating equipment may increase, and long-term action will affect the service life of the relevant production equipment. Moreover, it is difficult to clean the chips dispersed everywhere in the production area, and the cleaning personnel need to spend a long time and a lot of energy to remove the dispersed foam sheet chips.
[0003] In summary, there are some problems in the use of foam sheet cutters without a chip cleaning mechanism, so it is hoped to propose a new structure to solve the above technical problems. Summary of the Invention
[0004] Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a cutter equipped with a chip cleaning structure to solve the problems mentioned in the above background art.
[0005] The utility model is realized through the following technical solutions: A cutter equipped with a chip cleaning structure includes: a cutter main body, a cleaning mechanism, a cleaning mechanism support and a cleaning pipe assembly. At the lower end of the internal components of the cutter main body, there are legs for stable support during use. At both the left and right ends above the legs, there are front and rear guide rails for adjusting the front and rear positions of the cutting mechanism. Above the front and rear guide rails, there are left and right guide rails for adjusting the left and right positions of the cutting mechanism. Behind the left and right guide rails, there is a cutting mechanism for cutting foam sheets. Above the left and right guide rails, there is a cleaning mechanism for adsorbing and cleaning the chips generated during the cutting of foam sheets. The cleaning mechanism includes a cleaning mechanism support and a cleaning pipe assembly.
[0006] As a preferred implementation manner, at the upper left end of the internal components of the cleaning mechanism support, there is a left cross bar for placing the cleaning pipe assembly, and a moving chute for assisting in adjusting the left and right positions of the dust suction hood is opened at the rear end of the upper surface of the left cross bar.
[0007] As a preferred embodiment, a bent bracket is provided on the right side of the left cross bar. In the internal composition of the cleaning tube assembly, a suction tube track for regularizing the main suction tube is provided at the upper left end. Inside the suction tube track, a main suction tube for conveying negative pressure suction is provided, which can externally protect the main suction tube through the suction tube track and make it move left and right accordingly.
[0008] As a preferred embodiment, a transition tube is provided above the right side of the main suction tube. A pipe fitting support frame is provided on the right side of the transition tube. A moving slider is provided below the pipe fitting support frame, and the moving slider is movably fitted with a moving chute.
[0009] As a preferred embodiment, a telescopic hose is provided behind and below the transition tube. A suction hood for adsorbing and cleaning the debris generated during the cutting of the foam board is provided below the telescopic hose;
[0010] The transition tube is connected to the cutting machine through a cable tie. The right end of the main suction tube is connected to an external suction device. The external suction device generates suction and conducts it through the main suction tube, enabling the suction hood to generate suction to adsorb and clean the cutting debris.
[0011] As a preferred embodiment, a fixing plate for fixing the cleaning mechanism support is provided below the bent bracket. A lower fixing plate is provided above the right side of the left and right guide rails;
[0012] Fixing threaded holes are provided on the upper surfaces of the lower fixing plate and the fixing plate. The upper surface of the lower fixing plate is attached to the lower surface of the fixing plate and is connected and fixed by screwing bolts into the inner sides of the fixing threaded holes.
[0013] As a preferred embodiment, a ring frame is provided above the space between the legs at both left and right ends. A cutting table is provided above the ring frame. A negative pressure adsorption cavity is provided inside the cutting table;
[0014] A number of groups of negative pressure holes are provided on the upper surface of the cutting table. A negative pressure adsorption tube is provided on the front side of the cutting table. The front end of the negative pressure adsorption tube is connected to an external negative pressure device. The several groups of negative pressure holes are all communicated with the negative pressure adsorption cavity, enabling the negative pressure adsorption cavity to generate negative pressure suction through the negative pressure adsorption tube and fixing the foam board by negative pressure adsorption through the negative pressure holes.
[0015] After adopting the above technical solution, the beneficial effects of the present utility model are as follows: By adding the cutting machine main body and the cleaning mechanism, the cleaning mechanism bracket in the cleaning mechanism is located above the left and right guide rails, and the dust suction pipe track in the cleaning pipe assembly is installed above the left cross bar. During the movement of the cutting mechanism, the dust suction hood can be driven to adjust its position left and right, front and back, and the dust suction hood is always located near the cutting knife of the cutting mechanism, so that the debris generated by cutting can be adsorbed and cleaned through the dust suction hood. By adding the cutting machine main body, a negative pressure suction force can be generated in the negative pressure suction cavity through the negative pressure suction pipe, and the foam board can be fixed by negative pressure adsorption through the negative pressure holes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0017] Figure 1 FIG. is a schematic diagram of the overall structure of a cutting machine with a debris cleaning structure according to the present utility model.
[0018] Figure 2 FIG. is a schematic diagram of the structure of the cutting machine main body in a cutting machine with a debris cleaning structure according to the present utility model.
[0019] Figure 3 FIG. is a sectional view schematic diagram of the cutting machine main body in a cutting machine with a debris cleaning structure according to the present utility model.
[0020] Figure 4 FIG. is a schematic diagram of the structure of the cleaning mechanism in a cutting machine with a debris cleaning structure according to the present utility model.
[0021] Figure 5 FIG. is a schematic diagram of the structure of the cleaning mechanism bracket in a cutting machine with a debris cleaning structure according to the present utility model.
[0022] Figure 6 FIG. is a schematic diagram of the structure of the cleaning pipe assembly in a cutting machine with a debris cleaning structure according to the present utility model.
[0023] In the figure, 100 - cutting machine main body, 101 - leg, 102 - ring frame, 103 - cutting table, 104 - negative pressure suction cavity, 105 - negative pressure hole, 106 - negative pressure suction pipe, 107 - front and back guide rails, 108 - left and right guide rails, 109 - cutting mechanism, 110 - lower fixing plate;
[0024] 200 - cleaning mechanism, 201 - cleaning mechanism bracket, 202 - cleaning pipe assembly;
[0025] 201a - Fixed plate, 201b - Fixed threaded hole, 201c - Bent bracket, 201d - Left crossbar, 201e - Moving chute;
[0026] 202a - Dust suction pipe track, 202b - Main dust suction pipe, 202c - Pipe support, 202d - Moving slider, 202e - Telescopic hose, 202f - Dust suction hood. Detailed implementation manner
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.
[0028] Please refer to Figures 1 to 6 , the present invention provides a technical solution: a cutting machine equipped with a debris cleaning structure, including: a cutting machine main body 100, a cleaning mechanism 200, a cleaning mechanism bracket 201, and a cleaning pipe assembly 202. At the lower end of the internal composition of the cutting machine main body 100, there are legs 101 for stable support during use;
[0029] On the upper left and right ends above the legs 101, there are front and rear guide rails 107 for adjusting the front and rear positions of the cutting mechanism 109. Above the front and rear guide rails 107, there are left and right guide rails 108 for adjusting the left and right positions of the cutting mechanism 109. At the rear side of the left and right guide rails 108, there is a cutting mechanism 109 for cutting foam boards;
[0030] Above the left and right guide rails 108, there is a cleaning mechanism 200 for adsorbing and cleaning the debris generated during the cutting of foam boards. The cleaning mechanism 200 includes a cleaning mechanism bracket 201 and a cleaning pipe assembly 202.
[0031] At the upper left end of the internal composition of the cleaning mechanism bracket 201, there is a left crossbar 201d for placing the cleaning pipe assembly 202. At the rear end of the upper surface of the left crossbar 201d, there is a moving chute 201e for assisting in adjusting the left and right positions of the dust suction hood 202f.
[0032] On the right side of the left crossbar 201d, there is a bent bracket 201c. At the upper left end of the internal composition of the cleaning pipe assembly 202, there is a dust suction pipe track 202a for regularizing the main dust suction pipe 202b. Inside the dust suction pipe track 202a, there is a main dust suction pipe 202b for conveying negative pressure suction, which can externally protect the main dust suction pipe 202b through the dust suction pipe track 202a and make it move left and right.
[0033] There is a transition pipe above the upper right of the main dust suction pipe 202b. There is a pipe fitting support frame 202c on the right side of the transition pipe. There is a moving slider 202d below the pipe fitting support frame 202c. The moving slider 202d is movably fitted with the moving chute 201e.
[0034] There is a telescopic hose 202e below the rear lower part of the transition pipe. There is a dust suction hood 202f below the telescopic hose 202e for adsorbing and cleaning the debris generated during the cutting of the foam board.
[0035] The transition pipe is connected to the cutting mechanism 109 through a cable tie. The right end of the main dust suction pipe 202b is connected to an external dust suction device. The external dust suction device generates suction and conducts it through the main dust suction pipe 202b, enabling the dust suction hood 202f to generate suction to adsorb and clean the cutting debris.
[0036] Please refer to Figures 1 - 6 , as the first embodiment of the present utility model: First, the cleaning mechanism support 201 in the cleaning mechanism 200 is located above the left and right guide rails 108, and the dust suction pipe track 202a in the cleaning pipe assembly 202 is installed above the left cross bar 201d. During the movement of the cutting mechanism 109, it can drive the dust suction hood 202d to adjust the left and right, front and back positions, and make the dust suction hood 202f always located near the cutter of the cutting mechanism 109. Second, the cleaning mechanism support 201 is fixed above the lower fixed plate 110 through the fixed plate 201a, enabling it to move left and right, front and back following the cutting mechanism 109, so as to be able to adsorb and clean the debris generated by cutting through the dust suction hood 202f.
[0037] There is a fixed plate 201a for fixing the cleaning mechanism support 201 below the bent support 201c. There is a lower fixed plate 110 above the right side of the left and right guide rails 108.
[0038] Fixing threaded holes 201b are provided on the upper surfaces of both the lower fixed plate 110 and the fixed plate 201a. The upper surface of the lower fixed plate 110 is mutually attached to the lower surface of the fixed plate 201a and is connected and fixed by screwing bolts into the inner side of the fixing threaded holes 201b.
[0039] Please refer to Figures 1 - 5 , as the second embodiment of the present utility model: Based on the above first embodiment, the user can attach the lower surface of the fixed plate 201b to the upper surface of the lower fixed plate 110, and then screw the bolts into the inner side of the fixing threaded holes 201b to fix the cleaning mechanism support 201 above the left and right guide rails 108, and fix the cleaning pipe assembly 202 above the left cross bar 201d. The cleaning mechanism 200 is a detachable structure, which is convenient for disassembly and assembly.
[0040] Above the legs 101 at both left and right ends, a ring frame 102 is provided. Above the ring frame 102, a cutting table 103 is provided. Inside the cutting table 103, a negative pressure adsorption cavity 104 is formed.
[0041] On the upper surface of the cutting table 103, several groups of negative pressure holes 105 are formed. On the front side of the cutting table 103, a negative pressure adsorption pipe 106 is provided. The front end of the negative pressure adsorption pipe 106 is connected to an external negative pressure device. The several groups of negative pressure holes 105 are all communicated with the negative pressure adsorption cavity 104. The negative pressure adsorption cavity 104 can generate negative pressure suction through the negative pressure adsorption pipe, and the foam board can be fixed by negative pressure adsorption through the negative pressure holes 105.
[0042] Please refer to Figures 1 - 3 , as the third embodiment of the present invention: Based on the above first embodiment, the user can conduct the negative pressure suction to the inside of the negative pressure adsorption cavity 104 through the external negative pressure device via the negative pressure adsorption pipe 106, and generate suction through several groups of negative pressure holes 105 to adsorb and fix the foam board placed above the cutting table 103, so as to prevent the problem of cutting deviation caused by the offset of the foam board during the cutting process.
[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A cutting machine equipped with a debris cleaning structure, comprising: A cutting machine body (100), a cleaning mechanism (200), a cleaning mechanism bracket (201) and a cleaning pipe assembly (202), characterized in that: the lower end of the internal components of the cutting machine body (100) is provided with a support leg (101) for stable support; Front and rear guide rails (107) for adjusting the front and rear positions of the cutting mechanism (109) are provided at both left and right ends above the supporting legs (101); left and right guide rails (108) for adjusting the left and right positions of the cutting mechanism (109) are provided above the front and rear guide rails (107); and cutting mechanisms (109) for cutting foam plates are provided at the rear sides of the left and right guide rails (108); A cleaning mechanism (200) for adsorbing and cleaning debris generated when cutting the foam board is provided above the left and right guide rails (108); the cleaning mechanism (200) comprises a cleaning mechanism bracket (201) and a cleaning pipe assembly (202).
2. A cutting machine equipped with a debris cleaning structure as claimed in claim 1, characterized in that: The cleaning mechanism bracket (201) has a left crossbar (201d) for placing the cleaning tube assembly (202) at the upper left end thereof, and a movable slide groove (201e) for assisting the dust cover (202f) in adjusting its left and right positions is provided at the rear end of the upper surface of the left crossbar (201d).
3. A cutting machine equipped with a debris cleaning structure as claimed in claim 2, characterized in that: A bent bracket (201c) is provided on the right side of the left crossbar (201d); a suction pipe track (202a) for regulating the main suction pipe (202b) is provided at the upper left end of the internal components of the cleaning pipe assembly (202); and a main suction pipe (202b) for conveying negative pressure suction is provided on the inner side of the suction pipe track (202a).
4. A cutting machine equipped with a debris cleaning structure as claimed in claim 3, characterized in that: A transition pipe is provided at the upper right of the main suction pipe (202b), a pipe support frame (202c) is provided at the right side of the transition pipe, a movable slider (202d) is provided below the pipe support frame (202c), and the movable slider (202d) and the movable slide groove (201e) are movably engaged with each other.
5. A cutting machine equipped with a debris cleaning structure as claimed in claim 4, characterized in that: A telescopic hose (202e) is provided at the rear lower portion of the transition pipe, and a dust hood (202f) is provided below the telescopic hose (202e) for absorbing and cleaning debris generated when cutting the foam board; The transition pipe is connected to the cutting mechanism (109) via a cable tie, and the right end of the main dust suction pipe (202b) is connected to an external dust suction device.
6. A cutting machine equipped with a debris cleaning structure as claimed in claim 3, characterized in that: A fixing plate (201a) for fixing the cleaning mechanism bracket (201) is provided below the curved bracket (201c), and a lower fixing plate (110) is provided above the right sides of the left and right guide rails (108); The upper surfaces of the lower fixing plate (110) and the fixing plate (201a) are both provided with fixing threaded holes (201b); the upper surface of the lower fixing plate (110) and the lower surface of the fixing plate (201a) fit each other and are connected and fixed by bolts screwed into the inner sides of the fixing threaded holes (201b).
7. A cutting machine equipped with a debris cleaning structure as claimed in claim 1, characterized in that: A ring frame (102) is provided above the supporting legs (101) at the left and right ends, a cutting table (103) is provided above the ring frame (102), and a negative pressure adsorption chamber (104) is provided inside the cutting table (103); A plurality of groups of negative pressure holes (105) are provided on the upper surface of the cutting table (103), a negative pressure adsorption tube (106) is provided on the front side of the cutting table (103), a front end of the negative pressure adsorption tube (106) is connected to an external negative pressure device, and the plurality of groups of negative pressure holes (105) are interconnected with the negative pressure adsorption chamber (104).