Slicing and slicing all-in-one machine for detergent tablets
By setting up a conveying device in the integrated sheet making and slicing machine for washing and cleaning tablets, the coordinated and consistent sheet output speed is solved, and the problems of uneven sheets, wrinkles or uneven thicknesses in the prior art are solved, and uniform and stable conveying of sheets and improving product quality are achieved.
Patent Information
- Application Number
- CN202421928162.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-09
AI Technical Summary
During the production and slicing process of the existing cleaning cleaner tablets, the output speeds of the production device and the slicing device are difficult to be completely coordinated and consistent, resulting in uneven sheets of sheets, wrinkles or uneven thicknesses, and easy to break, resulting in a high waste rate of sheets made from slices.
A sheet making and slicing machine is designed. By setting up a conveying device on the frame, including a sheet feeding roller, a swing roller assembly, a sheet feeding roller, a proximity sensor and a control circuit, it is necessary to ensure that the sheet output speed of the sheet making device is slower than the sheet feeding speed of the sliced device, and the uniform and stable conveying of the sheet is achieved through the cooperation of the swing roller and the sensor.
By setting up a conveying device, the tension in the sheet conveying process is uniform and stable, avoiding the problems of insufficient flatness of the sheet, wrinkles or uneven thickness, effectively reducing the waste sheet rate and improving the good quality of the product.
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Figure CN222904298U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to production equipment for detergent tablets, in particular to an integrated tablet-making and slicing machine for detergent tablets. Background Art
[0002] The production process of existing detergent tablets generally includes two steps: tableting and slicing. The tableting device produces detergent slurry into sheets of detergent sheets for output, and the slicing device cuts the sheets into small pieces.
[0003] The film-making device is a washing tablet drum dryer as disclosed in Chinese Patent Application No. 202322439838.8, comprising a frame, a drying drum and a feeding mechanism arranged below the drying drum, wherein the feeding mechanism comprises a feeding hopper and a feeding roller rotatably arranged in the feeding hopper, wherein a gap is provided between the feeding roller and the surface of the drying drum, and the slurry in the feeding hopper can be transferred and adhered to the outer peripheral surface of the drum through the rotation of the feeding roller.
[0004] The slicing device is a concentrated laundry tablet and its manufacturing process disclosed in Chinese Patent Application No. 201910277581.6, wherein a slicer is provided with a plurality of blades for linearly cutting the strip-shaped laundry tablet, and a gate knife is provided adjacent to the plurality of blades for transversely cutting the strip-shaped laundry tablet, so as to provide a concentrated laundry tablet formed of a strip-shaped laundry tablet that is linearly cut and transversely cut.
[0005] The disadvantage of the production process of the detergent tablets in the above-mentioned prior art is that the tablet-making device and the slicing device are both independent working devices, which affects the improvement of the production efficiency of the detergent tablets. It is not easy to combine the tablet-making device and the slicing device into an integrated machine, because it is difficult to achieve complete coordination between the sheet-making output speed of the tablet-making device and the slicing speed of the slicing device. If the sheet-making output speed of the tablet-making device is too fast, the output sheet will not be flat, wrinkled or uneven in thickness, seriously affecting the product appearance; if the slicing speed of the slicing device is too fast, the sheet will be broken, resulting in the inability to slice. Summary of the invention
[0006] In order to overcome the problems in the existing detergent tablet making and slicing process, such as it is difficult to set the output speed of the tablet making device and the input speed of the slicing device to be completely consistent, the output detergent tablets are not flat, wrinkled, uneven in thickness, easy to break, and the waste rate of the sliced tablets is high, the utility model aims to provide an improved detergent tablet making and slicing machine that can overcome the defects of the prior art.
[0007] The technical solution adopted by the utility model to solve its technical problems is as follows: A combined sheet-making and slicing machine for washing detergent tablets, comprising a frame and a sheet-making device and a slicing device arranged on the frame, characterized in that: a conveying device is further arranged on the frame between the sheet-making device and the slicing device, and the conveying device is composed of a sheet receiving roller for receiving the sheet output by the sheet-making device, a sheet feeding roller for feeding the sheet to the slicing device, a swing roller assembly arranged between the sheet receiving roller and the sheet feeding roller, a proximity sensor cooperating with the swing roller assembly, and a control circuit arranged on the frame. The swing roller assembly is composed of a swing roller, a left swing rod and a right swing rod. One end of the left swing rod and the right swing rod is respectively rotatably fitted on the frame, and the swing roller is rotatably fitted on the other ends of the left swing rod and the right swing rod. The sheet output by the sheet-making device sequentially passes through the sheet receiving roller, the swing roller and the sheet feeding roller and then is fed to the slicing device. The proximity sensor is connected to the induction signal output end of the control circuit, and the speed control signal output end of the control circuit is connected to the driving device of the slicing device. The sheet output speed of the sheet-making device is set to be slower than the sheet feeding speed of the slicing device. The sheet output of the sheet-making device is continuous output, and the sheet feeding of the slicing device is intermittent feeding.
[0008] In the above technical solution, the proximity sensor can be in induction cooperation with the left swing rod or the right swing rod, and the induction surface of the proximity sensor faces the side surface of the left swing rod or the right swing rod.
[0009] In the above technical solution, the setting height of the swing roller can be lower than the setting heights of the sheet receiving roller and the sheet feeding roller.
[0010] In the above technical solution, an electric control box can be arranged on the frame, and the control circuit is arranged in the electric control box.
[0011] In the above technical solution, the driving device of the slicing device can be composed of a pair of sheet driving pressure rollers and an electric driver drivingly connected to the sheet driving pressure rollers, and the control signal output end of the control circuit is connected to the electric driver.
[0012] In the above technical solution, a temperature sensor cooperating with the sheet-making device can be further arranged on the frame. The induction surface of the temperature sensor faces the outer side wall of the forming large roller of the sheet-making device. The temperature sensor is connected to the temperature signal output end of the control circuit, and the temperature control signal output end of the control circuit is connected to the heating device of the forming large roller.
[0013] In the above technical solution, a feeding mechanism can be arranged below the forming large roller of the sheet-making device to scrape and coat the original pulp on the outer circumferential surface of the forming large roller, and the heating device can be arranged inside the forming large roller.
[0014] The slicing device described in the above technical solution may include a longitudinal cutting mechanism and a transverse cutting mechanism, wherein the longitudinal cutting mechanism uses a pneumatic knife for slicing.
[0015] When the proximity sensor described in the above technical solution senses that the swinging rod for inductive cooperation swings to the set highest limit position, the slicing device stops slicing, and when the swinging rod for inductive cooperation swings to the set lowest limit position, the slicing device resumes slicing.
[0016] The beneficial effects of the present utility model are as follows: In order to solve the problem that the flatness of the sheet material is insufficient due to uneven and unstable tension when the sheet material passes through the sheet making device and the slicing device in the integrated sheet making and slicing machine, the sheet output speed of the sheet making device in this integrated sheet making and slicing machine is set to be slower than the sheet feeding speed of the slicing device. The sheet output of the sheet making device is continuous output, and the sheet feeding of the slicing device is intermittent feeding, so as to achieve uniform and stable tension during the sheet material conveying process, so as to ensure that the sheet material can always remain flat during conveying, avoid wrinkles or uneven thickness during the sheet material conveying process, and affect the product appearance. For this reason, a conveying device is provided on the frame between the sheet making device and the slicing device. The conveying device is composed of a sheet receiving roller for receiving the sheet material output by the sheet making device, a sheet feeding roller for conveying the sheet material to the slicing device, a swinging roller assembly arranged between the sheet receiving roller and the sheet feeding roller, a proximity sensor cooperating with the swinging roller assembly, and a control circuit arranged on the frame. The swinging roller assembly is composed of a swinging roller, a left swinging rod and a right swinging rod. One end of the left swinging rod and the right swinging rod are respectively rotatably fitted on the frame, and the swinging roller is rotatably fitted on the other ends of the left swinging rod and the right swinging rod. The sheet material output by the sheet making device passes through the sheet receiving roller, the swinging roller and the sheet feeding roller in sequence and then is conveyed to the slicing device. The proximity sensor is connected to the induction signal output end of the control circuit, and the speed control signal output end of the control circuit is connected to the driving device of the slicing device. When the slicing device performs slicing operations, the swinging roller is pulled by the sheet material to gradually move upward, and the sheet material wound between the sheet receiving roller, the swinging roller and the sheet feeding roller gradually decreases. When the swinging roller moves up to the set highest limit position, the slicing device is controlled to stop slicing by the proximity sensor through the control circuit. Then, the swinging roller pulls down the sheet material continuously output by the sheet making device by its own weight, so that the sheet material wound between the sheet receiving roller, the swinging roller and the sheet feeding roller gradually increases. When the swinging roller moves down to the set lowest limit position, the slicing device is controlled to continue slicing by the proximity sensor through the control circuit. By repeating this cycle in sequence, the sheet material conveyed between the sheet making device and the slicing device will never accumulate or be overly stretched, so that wrinkles or uneven thickness will not occur, and the good appearance of the product can be effectively guaranteed.
[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a front stereoscopic schematic diagram of an embodiment of the utility model.
[0019] Figure 2 yes Figure 1 A three-dimensional schematic diagram of the back side of .
[0020] Figure 3 yes Figure 1 A partial enlarged schematic diagram of .
[0021] In the figure: 1. frame; 2. sheet making device; 3. slicing device; 4. conveying device; 5. sheet; 6. sheet receiving roller; 7. sheet feeding roller; 8. swing roller assembly; 9. proximity sensor; 10. swing roller; 11. left swing rod; 12. right swing rod; 13. driving device; 14. side (right swing rod); 15. electric control box; 16. sheet driving roller; 17. electric drive; 18. temperature sensor; 19. forming large roller; 20. outer side wall; 21. feeding mechanism; 22. longitudinal cutting mechanism; 23. transverse cutting mechanism. DETAILED DESCRIPTION
[0022] Reference Figures 1 - 3 The present washing detergent tablet slice making and slicing integrated machine comprises a frame 1 and a slice making device 2 and a slice slicing device 3 arranged on the frame 1, and is characterized in that: a conveying device 4 is also arranged on the frame 1 between the slice making device 2 and the slice slicing device 3, and the conveying device 4 is composed of a sheet receiving roller 6 receiving the output of the slice making device 2, a sheet feeding roller 7 for feeding the sheet 5 to the slice slicing device 3, a swing roller assembly 8 arranged between the sheet receiving roller 6 and the sheet feeding roller 7, a proximity sensor 9 matched with the swing roller assembly 8 and a control circuit arranged on the frame 1, and the swing roller assembly 8 is composed of a swing roller 10, a left swing rod 11 and a right swing rod 12, and the left swing rod 11 One end of the left and right swing rods 12 are respectively rotatably matched on the frame 1, the swing roller 10 is rotatably matched with the other ends of the left and right swing rods 11 and 12, the sheet 5 output by the sheet-making device 2 passes through the sheet receiving roller 6, the swing roller 8 and the sheet feeding roller 7 in sequence and then is conveyed to the slicing device 3, the proximity sensor 9 is connected to the induction signal output end of the control circuit, the speed control signal output end of the control circuit is connected to the driving device 13 of the slicing device 3, the sheet output speed of the sheet-making device 2 is set to be slower than the sheet feeding speed of the slicing device 3, the sheet output of the sheet-making device 2 is continuous output, and the sheet feeding of the slicing device 3 is intermittent feeding.
[0023] In addition, the proximity sensor 9 is in inductive cooperation with the right swing rod 12, and the sensing surface of the proximity sensor 9 faces the side surface 14 of the right swing rod 12.
[0024] The setting height of the swing roller 8 is lower than the setting heights of the sheet material receiving roller 6 and the sheet material feeding roller 7.
[0025] An electric control box 15 is provided on the frame 1, and the control circuit is arranged inside the electric control box 15.
[0026] The driving device 13 of the slicing device 3 is composed of a pair of sheet material driving pressure rollers 16, etc. and an electric driver 17 that is drivingly connected to the sheet material driving pressure rollers 16, etc., and the control signal output end of the control circuit is connected to the electric driver 17.
[0027] A temperature sensor 18 that cooperates with the sheet forming device 2 is further provided on the frame 1. The sensing surface of the temperature sensor 18 faces the outer side wall 20 of the forming large drum 19 of the sheet forming device 2. The temperature sensor 18 is connected to the temperature signal output end of the control circuit, and the temperature control signal output end of the control circuit is connected to the heating device of the forming large drum 19.
[0028] A feeding mechanism 21 is arranged below the forming large drum 19 of the sheet forming device 2, which can scrape and coat the raw pulp on the outside of the forming large drum 19, and the heating device is arranged inside the forming large drum 19.
[0029] The slicing device 3 includes a longitudinal cutting mechanism 22 and a transverse cutting mechanism 23, wherein the longitudinal cutting mechanism 22 uses a pneumatic knife for slicing.
[0030] During use, the raw material adheres to the outer circumferential surface of the forming large drum 19 through the feeding mechanism 21 of the sheet forming device 2 and is dried by the heating device to obtain the sheet material 5. The sheet material output speed of the sheet forming device 2 is set to be slower than the sheet material feeding speed of the slicing device 3. The continuously output sheet material 5 of the sheet forming device 2 passes through the sheet material receiving roller 6, the swing roller 10, and the sheet material feeding roller 7 and then is conveyed to the slicing device 3, and then is longitudinally cut by the longitudinal cutting mechanism 22 of the slicing device 3, and then passes through the middle of the pair of sheet material driving pressure rollers 16, etc., and is sent to the transverse cutting mechanism 23 for transverse cutting, and finally is cut into small sheet bodies.
[0031] When the slicing device performs slicing operations, the swinging roller 10 is pulled by the sheet 5, causing the swinging roller 10 to drive the left swinging rod 11 and the right swinging rod 12 to gradually move upward. The sheet 5 wound between the sheet receiving roller 6, the swinging roller 10, and the sheet feeding roller 7 gradually decreases. When the proximity sensor 9 senses that the right swinging rod 12 has swung to the set highest limit position, the slicing device 3 is controlled to stop slicing through the control circuit. Then, the swinging roller 10 pulls down the sheet 5 continuously output by the sheet making device 2 by its own weight, causing the sheet 5 wound between the sheet receiving roller 6, the swinging roller 10, and the sheet feeding roller 7 to gradually increase. The swinging roller 10 drives the left swinging rod 11 and the right swinging rod 12 to gradually move downward. When the proximity sensor senses that the right swinging rod 12 has swung to the set lowest limit position, the control circuit controls the slicing device to continue slicing, and this process repeats in sequence.
Claims
1. A machine for making and slicing detergent tablets, comprising a frame and a tablet making device and a slicing device arranged on the frame, characterized in that: A conveying device is also provided on the frame between the sheet-making device and the slicing device, and the conveying device is composed of a sheet receiving roller receiving the output of the sheet-making device, a sheet feeding roller feeding the sheet to the slicing device, a swing roller assembly arranged between the sheet receiving roller and the sheet feeding roller, a proximity sensor matched with the swing roller assembly and a control circuit arranged on the frame, the swing roller assembly is composed of a swing roller, a left swing rod and a right swing rod, one end of the left swing rod and the right swing rod are respectively rotatably matched on the frame, and the swing roller Rotatingly engaged with the other ends of the left swing rod and the right swing rod, the sheet output by the sheet-making device passes through the sheet receiving roller, the swing roller and the sheet feeding roller in sequence and then is conveyed to the slicing device, the proximity sensor is connected to the induction signal output end of the control circuit, the speed control signal output end of the control circuit is connected to the driving device of the slicing device, the sheet output speed of the sheet-making device is set to be slower than the sheet feeding speed of the slicing device, the sheet output of the sheet-making device is continuous output, and the sheet feeding of the slicing device is intermittent feeding.
2. The integrated machine for making and slicing detergent tablets according to claim 1, characterized in that: The proximity sensor cooperates with the left swing rod or the right swing rod for sensing, and the sensing surface of the proximity sensor faces the side surface of the left swing rod or the right swing rod.
3. The integrated machine for making and slicing detergent tablets according to claim 1 or 2, characterized in that: The setting height of the swing roller is lower than the setting heights of the sheet receiving roller and the sheet feeding roller.
4. The integrated machine for making and slicing detergent tablets according to claim 1 or 2, characterized in that: An electric control box is arranged on the frame, and the control circuit is arranged in the electric control box.
5. The integrated machine for making and slicing detergent tablets according to claim 1 or 2, characterized in that: The driving device of the slicing device is composed of a pair of sheet driving rollers and an electric driver drivingly connected to the sheet driving rollers, and the control signal output end of the control circuit is connected to the electric driver.
6. The integrated machine for making and slicing detergent tablets according to claim 1 or 2, characterized in that: The frame is also provided with a temperature sensor cooperating with the sheet-making device, the sensing surface of the temperature sensor faces the outer side wall of the large forming drum of the sheet-making device, the temperature sensor is connected to the temperature signal output end of the control circuit, and the temperature control signal output end of the control circuit is connected to the heating device of the large forming drum.
7. The integrated machine for making and slicing detergent tablets according to claim 6, characterized in that: A feeding mechanism is arranged below the large forming drum of the sheet making device, and the heating device is arranged inside the large forming drum.
8. The integrated machine for making and slicing detergent tablets according to claim 1 or 2, characterized in that: The slicing device comprises a longitudinal cutting mechanism and a transverse cutting mechanism, wherein the longitudinal cutting mechanism adopts a pneumatic knife for slicing.
Citation Information
Patent Citations
Concentrated laundry sheet and manufacture procedure thereof
CN109913323A
Roller dryer for laundry sheets
CN221147037U