Environment-friendly glaze spraying equipment for ceramic tile processing

By designing an environmentally friendly ceramic tile processing and glaze spraying equipment that includes pallets, processing walls, glaze spray nozzles, collection tanks and recycling pipelines, the problem that existing equipment cannot clean glaze slurry in time is solved, uniform spraying and rapid recycling of glaze slurry is achieved, and the practicality and efficiency of the equipment are improved.

CN222904435UActive Publication Date: 2025-05-27FUJIAN QUANZHOU LUXURY CERAMICS CO LTD
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Patent Information

Application Number
CN202421861420.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-27
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The existing ceramic tile glaze spraying device cannot clean the excessive glaze slurry in time during repeated spraying, causing the glaze slurry to gradually solidify, increasing the difficulty and cost of subsequent cleaning and reducing the practicality of the equipment.

Method used

An environmentally friendly ceramic tile processing and glaze spraying equipment is designed, using components such as pallets, processing walls, glaze spraying nozzles, collection grooves, material guide openings and recycling pipelines. By driving the motor, the transmission gears and limit columns are driven to rotate, and the auxiliary scraper scrapes the inner wall of the collection groove to achieve uniform spraying and rapid recycling of glaze slurry.

Benefits of technology

It improves the fluidity and spray uniformity of the glaze slurry, simplifies the glaze slurry cleaning process, reduces the risk of solidification, and improves the practicality and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222904435U_ABST
Patent Text Reader

Abstract

The utility model discloses environment-friendly ceramic tile processing glaze spraying equipment which comprises a protective shell, an opening is formed in the front surface of the protective shell, a rotating door is rotationally connected to the inner wall of the opening of the protective shell, a cavity is formed in the protective shell, and a fixing column is fixedly connected to the top surface of the cavity of the protective shell. A bearing disc is fixedly connected to the lower surface of the fixing column, a groove is formed in the bottom surface of the cavity of the protective shell, and a limiting column is rotationally connected to the inner wall of the groove of the protective shell. The environment-friendly ceramic tile processing glaze spraying equipment is provided with the bearing disc and the processing wall, when the equipment works, ceramic tiles can be conveniently prevented through the bearing disc, the chamfer at the edge of the bearing disc is beneficial to flowing and dripping of redundant glaze slip, the hollow design on the surface of the bearing disc is beneficial to flowing down of the glaze slip during working, the flowability of the glaze slip is improved, and the service life of the glaze slip is prolonged. And through the bucket-shaped design of the collecting tank, the glaze slip can be conveniently guided, so that the convenience of collecting the glaze slip is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic tile processing, in particular to an environment-friendly ceramic tile processing glazing device. Background Technique

[0002] Ceramic tiles are made of refractory metal oxides and semi-metal oxides through processes such as grinding, mixing, pressing, glazing, and sintering, and form an acid and alkali-resistant porcelain or stone-like building or decorative material, called ceramic tiles. Their raw materials are mostly mixed from clay, quartz sand, etc. after high-temperature compression, etc., and have high hardness. After the ceramic tiles are glazed, the glaze layer can achieve rich colors, patterns, and textures, can imitate the effects of various natural materials such as marble and wood grain, meet the needs of various decoration styles, and the glaze surface is usually relatively smooth, not easy to adsorb dirt, and is relatively easy to clean, keeping the surface clean.

[0003] Ceramic tile glazing is an important process in the ceramic tile production process. Glazing is to evenly spray the glaze slurry onto the surface of the ceramic tile blank through a spray gun or other spraying equipment. Before glazing, it is necessary to prepare the glaze slurry to achieve appropriate concentration, viscosity, and fluidity. During glazing, the pressure, distance, and moving speed of the spray gun need to be controlled to ensure that the thickness of the glaze layer is uniform. During the process of glazing ceramic tiles, due to repeated spraying, the amount of glaze slurry is large. Therefore, during the spraying process, excessive glaze slurry flows and drips. The existing glazing devices cannot clean the glaze liquid in time, resulting in the glaze slurry gradually solidifying. Cleaning it later will increase the cleaning difficulty and reduce the practicability. Content of the Utility Model

[0004] The purpose of the utility model is to provide an environment-friendly ceramic tile processing glazing device to solve the problem that due to repeated spraying, the amount of glaze slurry is large. Therefore, during the spraying process, excessive glaze slurry flows and drips. The existing glazing devices cannot clean the glaze liquid in time, resulting in the glaze slurry gradually solidifying. Cleaning it later will increase the cleaning difficulty and reduce the practicability.

[0005] To achieve the above object, the present utility model provides the following technical solutions: An environment-friendly tile processing glazing device, including a protective housing, with an opening provided on its front surface, and a rotating door rotatably connected to the inner wall of the opening of the protective housing. A cavity is provided inside the protective housing. A fixed column is fixedly connected to the top surface of the cavity of the protective housing, and a bearing tray is fixedly connected to the lower surface of the fixed column. A groove is provided on the bottom surface of the cavity of the protective housing, and a limiting column is rotatably connected to the inner wall of the groove of the protective housing. A feeding pump is fixed to the lower surface of the protective housing, and a feeding pipe is provided between the feeding pump and the limiting column. A processing wall is fixedly connected to the upper end side surface of the limiting column, and a glazing nozzle is fixedly connected to the surface of the processing wall. A collection groove is provided on the bottom surface of the cavity of the protective housing, a guiding opening is provided on the surface of the collection groove, and a recycling pipe is provided on the lower surface of the protective housing.

[0006] Preferably, the bearing tray is designed in a disc shape, with an arc chamfer provided at the edge of the bearing tray, and the surface of the bearing tray is designed in a hollow pattern.

[0007] Adopting the above technical solutions, the disc-shaped design of the bearing tray facilitates the placement of raw materials, and the arc chamfer of the bearing tray facilitates the flow of glaze slurry.

[0008] Preferably, a material groove is provided inside both the limiting column and the processing wall. The material groove of the limiting column is communicated with the feeding pipe, and the material groove of the processing wall is communicated with the glazing nozzle.

[0009] Adopting the above technical solutions, the glaze slurry is introduced into the material grooves inside the limiting column and the processing wall through the feeding pipe.

[0010] Preferably, the horizontal cross-section of the collection groove is designed in a funnel shape, the collection groove is designed in a ring shape, and the guiding opening is communicated with the recycling pipe.

[0011] Adopting the above technical solutions, the collection groove facilitates the collection of glaze slurry, and the recycling is carried out through the guiding opening and the recycling pipe.

[0012] Preferably, a driving motor is fixedly connected to the groove on the bottom surface of the cavity of the protective housing. The output end of the driving motor is fixedly connected with a first transmission gear, and a second transmission tooth block is fixedly connected to the lower end side surface of the limiting column.

[0013] Adopting the above technical solutions, the driving motor drives the first transmission gear to rotate, and the first transmission gear drives the second transmission tooth block to rotate.

[0014] Preferably, the first transmission gear and the second transmission tooth block are engaged, and two auxiliary scraping plates are fixedly connected to the lower surface of the processing wall.

[0015] With the above technical solution, the second transmission gear block drives the limit post to rotate, so that the limit post drives the auxiliary scraper to rotate.

[0016] Preferably, the two auxiliary scrapers are symmetrically arranged about the midline of the limit post, and the cross-section of the auxiliary scraper in the vertical direction is the same as the cross-section of the collection tank in the vertical direction.

[0017] With the above technical solution, the auxiliary scraper scrapes and cleans the glaze slurry, facilitating the glaze slurry to enter the material guiding opening and the recovery pipeline.

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows: This environmentally friendly tile processing glaze spraying device:

[0019] 1. There are a bearing tray and a processing wall. When the device works, the bearing tray facilitates the placement of the tile. The chamfer at the edge of the bearing tray helps the excess glaze slurry to flow and drip. The hollow design on the surface of the bearing tray during operation facilitates the flow of the glaze slurry, improving the fluidity of the glaze slurry. And the funnel-shaped design of the collection tank facilitates the guiding of the glaze slurry, thus improving the convenience of collecting the glaze slurry;

[0020] 2. There are a first transmission gear and a second transmission gear block. When the device works, the driving motor drives the first transmission gear to rotate, so that the first transmission gear drives the second transmission gear block and the limit post to rotate. The limit post evenly sprays the glaze slurry on the surface of the tile through the processing wall and the glaze spraying nozzle, which is beneficial for the device to improve the glaze spraying effect. At the same time, the limit post drives two auxiliary scrapers to guide the flow of the glaze slurry;

[0021] 3. There are an auxiliary scraper and a recovery pipeline. When the device works, the limit post drives the auxiliary scraper to rotate, so that the auxiliary scraper scrapes the inner wall of the collection tank, facilitating the movement of the glaze slurry, enabling the glaze slurry to enter the material guiding opening, and finally being centrally recovered through the recovery pipeline, improving the efficiency of collecting the glaze slurry by the device, being beneficial for quickly discharging the glaze slurry to prevent coagulation, and facilitating subsequent cleaning and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a front view structural schematic diagram of the whole of the present utility model;

[0023] Figure 2 It is a front sectional view structural schematic diagram of the whole of the present utility model;

[0024] Figure 3 It is a three-dimensional structural schematic diagram of the connection between the fixed post and the bearing tray of the present utility model;

[0025] Figure 4 It is a three-dimensional structural schematic diagram of the connection between the collection tank and the material guiding opening of the present utility model;

[0026] Figure 5Schematic three-dimensional structure diagram of the connection between the processing wall of the present utility model and the glazing nozzle;

[0027] Figure 6 Schematic three-dimensional structure diagram of the connection between the limit post and the second transmission gear block of the present utility model.

[0028] In the figure: 1, protective housing; 2, rotating door; 3, fixed column; 4, supporting tray; 5, limit post; 6, feed pump; 7, feed pipe; 8, processing wall; 9, glazing nozzle; 10, collection tank; 11, material guiding opening; 12, recovery pipeline; 13, drive motor; 14, first transmission gear; 15, second transmission gear block; 16, auxiliary scraping plate. Specific implementation manner

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0030] Please refer to Figure 1-6 , the present utility model provides a technical solution: an environmentally friendly tile processing glazing device, including a protective housing 1, a rotating door 2, a fixed column 3, a supporting tray 4, a limit post 5, a feed pump 6, a feed pipe 7, a processing wall 8, a glazing nozzle 9, a collection tank 10, a material guiding opening 11, a recovery pipeline 12, a drive motor 13, a first transmission gear 14, a second transmission gear block 15 and an auxiliary scraping plate 16. The protective housing 1 has an opening on its front surface, and the inner wall of the opening of the protective housing 1 is rotatably connected to a rotating door 2. The supporting tray 4 is designed in a disc shape, with an arc-shaped chamfer at the edge of the supporting tray 4, and the surface of the supporting tray 4 is designed to be hollow. There are material grooves inside the limit post 5 and the processing wall 8. The material groove of the limit post 5 is communicated with the feed pipe 7, and the material groove of the processing wall 8 is communicated with the glazing nozzle 9. When using this device, by rotating and opening the rotating door 2, the tile is placed on the upper surface of the supporting tray 4, and then the rotating door 2 is closed. The glaze slurry is introduced into the feed pipe 7 through the feed pump 6, and then the feed pipe 7 sprays the glaze slurry from the glazing nozzle 9 through the material grooves of the limit post 5 and the processing wall 8, facilitating the processing of the tile.

[0031] There is a cavity inside the protective housing 1. A fixed column 3 is fixedly connected to the top surface of the cavity of the protective housing 1. A supporting tray 4 is fixedly connected to the lower surface of the fixed column 3. A groove is provided on the bottom surface of the cavity of the protective housing 1, and the inner wall of the groove of the protective housing 1 is rotatably connected to a limiting column 5. The horizontal cross-section of the collection groove 10 is designed in a funnel shape, and the collection groove 10 is designed in a ring shape. The material guiding opening 11 is communicated with the recovery pipeline 12. Through the hollowing out on the surface of the supporting tray 4 and the chamfer at the edge, it is convenient for the excess glaze to flow through, so that the glaze drips into the collection groove 10. The glaze is collected through the inclined inner wall of the collection groove 10, and finally the glaze is quickly recovered through the material guiding opening 11 and the recovery pipeline 12.

[0032] A feed pump 6 is fixedly installed on the lower surface of the protective housing 1. A feed pipe 7 is arranged between the feed pump 6 and the limiting column 5. A processing wall 8 is fixedly installed on the upper side surface of the upper end of the limiting column 5. A glaze spraying nozzle 9 is fixedly connected to the surface of the processing wall 8. A driving motor 13 is fixedly connected to the groove on the bottom surface of the cavity of the protective housing 1. The output end of the driving motor 13 is fixedly connected to a first transmission gear 14. A second transmission tooth block 15 is fixedly installed on the lower side surface of the lower end of the limiting column 5. During operation, the driving motor 13 drives the first transmission gear 14 to rotate, so that the first transmission gear 14 drives the second transmission tooth block 15 and the limiting column 5 to rotate, and the limiting column 5 drives the processing wall 8 and the glaze spraying nozzle 9 to rotate, which is convenient for improving the uniformity of spraying and improving the glaze spraying effect of the device.

[0033] A collection groove 10 is opened on the bottom surface of the cavity of the protective housing 1. A material guiding opening 11 is opened on the surface of the collection groove 10. A recovery pipeline 12 is arranged on the lower surface of the protective housing 1. The first transmission gear 14 and the second transmission tooth block 15 are meshed. Two auxiliary scraping plates 16 are fixedly connected to the lower surface of the processing wall 8. The two auxiliary scraping plates 16 are symmetrically arranged about the midline of the limiting column 5. The vertical cross-section of the auxiliary scraping plate 16 is the same as the vertical cross-section of the collection groove 10. While the processing wall 8 rotates, the two auxiliary scraping plates 16 are driven to rotate. The inner wall of the collection groove 10 is scraped by the auxiliary scraping plates 16, so as to accelerate the movement of the glaze, ensure that the glaze is discharged before solidification, and improve the practicability.

[0034] Working principle: When using this environmentally friendly tile processing glaze spraying device, first rotate the rotating door 2 to place the tile on the surface of the supporting tray 4. The glaze is introduced into the feed pipe 7 through the feed pump 6, and the glaze is guided to the glaze spraying nozzle 9 through the limiting column 5 and the processing wall 8 for spraying and processing. The glaze flows down through the supporting tray 4 and is collected through the collection groove 10, and finally the glaze is discharged through the material guiding opening 11 and the recovery pipeline 12. The driving motor 13 drives the first transmission gear 14 to rotate, so that the first transmission gear 14 drives the second transmission tooth block 15 and the limiting column 5 to rotate to improve the processing uniformity. At the same time, the auxiliary scraping plates 16 clean the collection groove 10 to improve the glaze recovery efficiency, increasing the overall practicability.

[0035] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly ceramic tile processing glaze spraying device, comprising a protective housing (1), a front surface of which is provided with an opening, and an inner wall of the opening of the protective housing (1) is rotatably connected to a rotating door (2), characterized in that: The protective shell (1) is provided with a cavity inside, the top surface of the protective shell (1) cavity is fixedly connected with a fixing column (3), the lower surface of the fixing column (3) is fixedly connected with a supporting tray (4), the bottom surface of the protective shell (1) cavity is provided with a groove, and the inner wall of the groove of the protective shell (1) is rotatably connected with a limiting column (5), a feed pump (6) is fixed on the lower surface of the protective shell (1), a feed pipe (7) is provided between the feed pump (6) and the limiting column (5), a processing wall (8) is fixed on the upper side surface of the limiting column (5), and a glaze spraying nozzle (9) is fixedly connected to the surface of the processing wall (8), a collecting groove (10) is provided on the bottom surface of the protective shell (1), a material guide opening (11) is provided on the surface of the collecting groove (10), and a recovery pipe (12) is provided on the lower surface of the protective shell (1).

2. The environmentally friendly ceramic tile processing glaze spraying equipment according to claim 1 is characterized by: The receiving tray (4) is designed to be disc-shaped, the edge of the receiving tray (4) is provided with an arc chamfer, and the surface of the receiving tray (4) is designed to be hollow.

3. The environmentally friendly ceramic tile processing glaze spraying equipment according to claim 1 is characterized by: The interior of the limiting column (5) and the interior of the processing wall (8) are both provided with material troughs. The material trough of the limiting column (5) is connected to the feed pipe (7), and the material trough of the processing wall (8) is connected to the glaze spraying nozzle (9).

4. The environmentally friendly ceramic tile processing glaze spraying equipment according to claim 1 is characterized by: The horizontal cross section of the collecting trough (10) is bucket-shaped, the collecting trough (10) is annular, and the material guide opening (11) is connected to the recovery pipe (12).

5. The environmentally friendly ceramic tile processing glaze spraying equipment according to claim 1 is characterized by: A driving motor (13) is fixedly connected in a groove on the bottom surface of the cavity of the protective housing (1), a first transmission gear (14) is fixedly connected to the output end of the driving motor (13), and a second transmission gear block (15) is fixed to the lower end side surface of the limiting column (5).

6. The environmentally friendly ceramic tile processing glaze spraying equipment according to claim 5 is characterized by: The first transmission gear (14) and the second transmission gear block (15) are in meshing connection, and two auxiliary scrapers (16) are fixedly connected to the lower surface of the processing wall (8).

7. The environmentally friendly ceramic tile processing glaze spraying equipment according to claim 6 is characterized by: The two auxiliary scrapers (16) are symmetrically arranged about the center line of the limiting column (5), and the vertical cross-section of the auxiliary scraper (16) is the same as the vertical cross-section of the collecting tank (10).