Building block adding surface leveling equipment
By designing a block surface flattening equipment including cutting motor, wire disc, wire wheel and cutting wire, the problem of surface bulge of the block is solved, and automatic surface flattening is realized, with good effect and no excess dust is generated.
Patent Information
- Application Number
- CN202421534002.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-01
AI Technical Summary
After the existing additional blocks are demolded, the surface often has irregular protrusions, resulting in poor quality, and manual grinding and cleaning are labor-intensive and time-consuming, and the surface flatness cannot be guaranteed, resulting in large dust.
A surface leveling equipment for adding blocks is designed, including a base, conveyor belt, mid-plate, cutting motor, wire disc, wire wheel and cutting wire. The cutting motor drives the wire disc and wire wheel to rotate at high speed, and the surface of the added block is flattened under the support of the cutting wire wheel.
It realizes automatic flat cutting of the surface of the added block, with good results, the thin filament-shaped cutting wire cutting surface is small, no more dust is generated, and the flatness is high, which solves the problem of manual cleaning time-consuming and inability to ensure flatness.
Smart Images
Figure CN222904438U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of surface treatment equipment, in particular to a surface leveling device for aerated concrete blocks. Background Technique
[0002] Aerated concrete block is a new type of lightweight and porous building material. The aerated blocks produced by aerated concrete block equipment have the advantages of light bulk density, high heat insulation efficiency, good sound absorption and processability. They can be made into wall blocks, insulation blocks, pressed panels, floor slabs, wall panels, insulation pipes and other products. Aerated concrete blocks have been widely used in load-bearing or non-load-bearing structures and pipeline insulation in industrial and civil buildings in China and have become an important part of new building materials. After being pressed and formed, aerated concrete blocks are sintered to finally form.
[0003] However, most of the existing aerated concrete blocks are made by adding slurry raw materials into the mold. After the gas generation and initial setting are completed, demolding is required. There are irregular protrusions on the edge of the demolded body, resulting in poor quality of aerated concrete blocks. The protrusions on the upper end surface of ordinary aerated concrete blocks are mostly cleaned by manual grinding. The cleaning is time-consuming and laborious, and the surface flatness after cleaning is not good, resulting in a large amount of dust and poor use effect. Based on this, the utility model designs a surface leveling device for aerated concrete blocks to solve the above problems. Content of the Utility Model
[0004] The purpose of the utility model is to provide a surface leveling device for aerated concrete blocks to solve the problems that the protrusions on the upper end surface of ordinary aerated concrete blocks are mostly cleaned by manual grinding, which is time-consuming and laborious, and the surface flatness after cleaning is not good, resulting in a large amount of dust.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A surface leveling device for aerated concrete blocks includes a base. A conveyor belt is rotatably connected to the base. A middle plate is welded to the middle of the base. A cutting motor is bolted to the upper end of the middle plate. A wire reel is connected to the output end of the cutting motor. A plurality of wire wheels are rotatably connected to the middle plate. A plurality of turns of cutting wire are wound around the wire reel. The cutting wire is annularly connected to the plurality of wire wheels. A group of side plates are welded to both ends of the base. An expansion rod is telescopically connected to the side plate. One end of the expansion rod is welded to an adjusting plate. One end of the adjusting plate is movably connected to a contact wheel. A feeding motor is fixedly installed on the upper end of the adjusting plate. The output end of the feeding motor is connected to the upper end of the contact wheel. A spring is installed between the adjusting plate and the side plate.
[0007] As a further scheme of the utility model: Guide wire cylinders are welded to both sides of the middle plate, and the cutting wire passes through the guide wire cylinders.
[0008] As a further solution of the utility model: the two wire guide cylinders are arranged on the same axis, and the wire guide cylinders are made of stainless steel material.
[0009] As a further solution of the utility model: the adjusting plate is in a humanoid shape, and contact wheels are movably connected to both ends of the adjusting plate.
[0010] As a further solution of the utility model: a rubber wheel is connected to the contact wheel, and anti-slip grooves are formed on the surface of the rubber wheel.
[0011] As a further solution of the utility model: a tail plate is welded to the tail end of the base, a cleaning motor is fixedly installed at the upper end of the tail plate, and a cleaning plate is connected to the output end of the cleaning motor.
[0012] As a further solution of the utility model: the cleaning plate is in a bow shape, and the length of the cleaning plate is greater than the width of the conveyor belt.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. In the utility model, by fixedly installing a cutting motor at the upper end of the middle plate, the cutting motor drives the wire reel to rotate at a high speed. A plurality of wire wheels are rotatably connected to the middle plate, and the annular cutting wire is wound around the wire reel in multiple turns. The wire reel drives the cutting wire to rotate at a high speed. The cutting wire is supported and expanded by a plurality of wire wheels, and the two wire wheels at the bottom keep the bottom of the cutting wire horizontally placed, so as to level and cut the rough surface of the upper end face during the progress of the building block. At the same time, the cutting surface of the thin wire-shaped cutting wire is small, and less dust will be generated, and the leveled cutting surface is smooth, and the cutting effect is good.
[0015] 2. In the utility model, two groups of side plates are bolted to both ends of the base, telescopic rods are slidably installed on the side plates, and the springs between the telescopic rods and the adjusting plate provide elastic force, so that the contact wheels elastically contact the side end faces on both sides of the building block. A feeding motor is connected to the upper end of the contact wheel, and the feeding motor drives the contact wheel to stably and smoothly clamp the building block and perform auxiliary conveying, so that the building block cooperates with the cutting wire to be pushed and leveled and cut, and the surface leveling operation of the building block is carried out, and the use effect is good, realizing the automatic surface leveling operation. Description of the drawings
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 It is the Figure 1 enlarged structural schematic diagram of part A in the utility model;
[0018] Figure 3 It is an overall exploded structural schematic diagram of the utility model;
[0019] Figure 4 For the present utility model Figure 3 Schematic enlarged structure diagram at position B in
[0020] In the figure: 1, base; 2, conveyor belt; 3, middle plate; 4, cutting motor; 5, wire reel; 6, wire wheel; 7, cutting wire; 8, wire guiding cylinder; 9, side plate; 10, telescopic rod; 11, adjusting plate; 12, contact wheel; 13, feeding motor; 14, rubber wheel; 15, spring; 16, tail plate; 17, cleaning motor; 18, cleaning plate. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0022] Embodiment:
[0023] Please refer to Figures 1 - 4, in the embodiment of the present utility model, a surface leveling device for aerated concrete blocks includes a base 1. A conveyor belt 2 is rotatably connected to the base 1. A middle plate 3 is welded to the middle of the base 1. A cutting motor 4 is bolted to the upper end of the middle plate 3. The output end of the cutting motor 4 is connected to a wire reel 5. A plurality of wire wheels 6 are rotatably connected to the middle plate 3. A plurality of turns of cutting wire 7 are wound around the wire reel 5. The cutting wire 7 is annularly connected to the plurality of wire wheels 6. A group of side plates 9 are welded to both ends of the base 1. An expansion rod 10 is telescopically connected to the side plate 9. One end of the expansion rod 10 is welded to an adjustment plate 11. One end of the adjustment plate 11 is movably connected to a contact wheel 12. A feeding motor 13 is fixedly installed on the upper end of the adjustment plate 11. The output end of the feeding motor 13 is connected to the upper end of the contact wheel 12. A spring 15 is installed between the adjustment plate 11 and the side plate 9. The conveyor belt 2 rotating on the base 1 drives the aerated concrete block with a rough upper surface to be placed on the conveyor belt 2. The middle plate 3 is welded to the middle of the base 1. The cutting motor 4 is fixedly installed on the upper end of the middle plate 3. The cutting motor 4 drives the wire reel 5 to rotate at a high speed. A plurality of wire wheels 6 are rotatably connected to the middle plate 3. The annular cutting wire 7 is wound around the wire reel 5 in multiple turns. The wire reel 5 drives the cutting wire 7 to rotate at a high speed. The cutting wire 7 is supported and expanded by the plurality of wire wheels 6. The two wire wheels 6 at the bottom keep the bottom of the cutting wire 7 horizontally placed, and level and cut the rough upper surface during the progress of the aerated concrete block. At the same time, the cutting surface of the thin wire-shaped cutting wire 7 is small, and less dust will be generated, and the leveled cutting surface is smooth, and the cutting effect is good. Two groups of side plates 9 are bolted to both ends of the base 1. The expansion rod 10 is slidably installed on the side plate 9. The spring 15 between the expansion rod 10 and the adjustment plate 11 provides elastic force, so that the contact wheel 12 elastically contacts the side end faces on both sides of the aerated concrete block. The upper end of the contact wheel 12 is connected to the feeding motor 13. The feeding motor 13 drives the contact wheel 12 to stably and smoothly clamp the aerated concrete block and perform auxiliary conveying, so that the aerated concrete block cooperates with the cutting wire 7 to be pushed and leveled and cut, and the surface leveling operation of the aerated concrete block is carried out, and the use effect is good, realizing the automatic surface leveling operation.
[0024] Preferably, as Figure 1 and Figure 2 shown, wire guiding cylinders 8 are welded to both sides of the middle plate 3. The cutting wire 7 passes through the wire guiding cylinders 8. The wire guiding cylinders 8 welded to both sides of the middle plate 3 limit the cutting wire 7, so that the cutting wire 7 performs stable cutting.
[0025] Preferably, as Figure 2 shown, the two wire guiding cylinders 8 are arranged on the same axis. The wire guiding cylinders 8 are made of stainless steel. The two wire guiding cylinders 8 on the same axis connect the cutting wire 7 on the same axis. The wire guiding cylinders 8 made of stainless steel have better wear resistance and long service life.
[0026] Preferably, as Figure 3As shown, the adjusting plate 11 is in a humanoid shape. Both ends of the adjusting plate 11 are movably connected with contact wheels 12. The humanoid adjusting plate 11 is movably connected with contact wheels 12 at both ends. The two contact wheels 12 stably contact the side surface of the block to be added, and limit the contact on both sides of the block to be added.
[0027] Preferably, as Figure 4 shown, a rubber wheel 14 is connected to the contact wheel 12. Anti-slip grooves are provided on the surface of the rubber wheel 14. The rubber wheel 14 connected to the contact wheel 12 increases the friction force, and the anti-slip grooves provided on the surface of the rubber wheel 14 further increase the friction force.
[0028] Preferably, as Figure 1 and Figure 3 shown, a tail plate 16 is welded to the tail end of the base 1. A cleaning motor 17 is fixedly installed at the upper end of the tail plate 16. The output end of the cleaning motor 17 is connected with a cleaning plate 18. The tail plate 16 welded to the tail end of the base 1 is used for installing the cleaning motor 17. The cleaning motor 17 drives the cleaning plate 18 at the bottom, so that the cleaning plate 18 sweeps the debris cut at the upper end, ensuring the cleanliness of the upper end surface of the block to be added.
[0029] Preferably, as Figure 1 shown, the cleaning plate 18 is in a semi-circular arc shape. The length of the cleaning plate 18 is greater than the width of the conveyor belt 2. When the semi-circular arc-shaped cleaning plate 18 rotates, the cleaning ends at both ends rotate comprehensively for cleaning. The wider cleaning plate 18 comprehensively cleans the blocks to be added placed on the conveyor belt 2.
[0030] The working principle of the present utility model is as follows: Connect the electrical equipment of the device to an external power supply. The conveyor belt 2 rotating on the base 1 drives the block to be added with a rough upper surface to be placed on the conveyor belt 2. A middle plate 3 is welded in the middle of the base 1. A cutting motor 4 is fixedly installed at the upper end of the middle plate 3. The cutting motor 4 drives the wire reel 5 to rotate at a high speed. A plurality of wire wheels 6 are rotatably connected to the middle plate 3. The annular cutting wire 7 is wound around the wire reel 5 in multiple turns, so that the wire reel 5 drives the cutting wire 7 to rotate at a high speed. The cutting wire 7 is supported and expanded by a plurality of wire wheels 6. The two wire wheels 6 at the bottom keep the bottom of the cutting wire 7 horizontally placed, and levelly cut the rough upper surface during the movement of the block to be added. At the same time, the cutting surface of the thin wire-shaped cutting wire 7 is small, and less dust is generated. Moreover, the level cutting surface is smooth, and the cutting effect is good. Two groups of side plates 9 are bolted to both ends of the base 1. An expansion rod 10 is slidably installed on the side plates 9. The spring 15 between the expansion rod 10 and the adjusting plate 11 provides elastic force, so that the contact wheel 12 elastically contacts the side end faces on both sides of the block to be added. A feeding motor 13 is connected to the upper end of the contact wheel 12. The feeding motor 13 drives the contact wheel 12 to stably and smoothly clamp the block to be added and perform auxiliary conveying, so that the block to be added cooperates with the cutting wire 7 to be pushed for flat cutting, and the flatness operation of the surface of the block to be added is carried out. The use effect is good, and the automatic surface flatness operation is realized.
[0031] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.
Claims
1. A surface leveling device for adding blocks, comprising a base (1), characterized in that: The base (1) is rotatably connected to a conveyor belt (2). A middle plate (3) is welded to the middle of the base (1). A cutting motor (4) is bolted to the upper end of the middle plate (3). The output end of the cutting motor (4) is connected to a wire drum (5). The middle plate (3) is rotatably connected to multiple sets of wire wheels (6). Multiple turns of cutting wire (7) are wound on the wire drum (5). The cutting wire (7) is connected to the multiple sets of wire wheels (6) in an annular manner. A set of side plates (9) are welded to both ends of the base (1). A telescopic rod (10) is telescopically connected to the side plate (9). An adjusting plate (11) is welded to one end of the telescopic rod (10). A contact wheel (12) is movably connected to one end of the adjusting plate (11). A feeding motor (13) is fixedly mounted to the upper end of the feeding motor (13). The output end of the feeding motor (13) is connected to the upper end of the contact wheel (12). A spring (15) is installed between the adjusting plate (11) and the side plate (9).
2. The surface smoothing device with added blocks according to claim 1, characterized in that: Wire guide tubes (8) are welded to both sides of the middle plate (3), and the cutting wire (7) passes through the wire guide tubes (8).
3. The surface smoothing device for adding blocks according to claim 2, characterized in that: The two wire guide cylinders (8) are arranged on the same axis, and the wire guide cylinders (8) are made of stainless steel.
4. The surface smoothing device with added blocks according to claim 1, characterized in that: The adjustment plate (11) is in a herringbone shape, and both ends of the adjustment plate (11) are movably connected to contact wheels (12).
5. The surface smoothing device with added blocks according to claim 4, characterized in that: The contact wheel (12) is connected to a rubber wheel (14), and an anti-skid groove is provided on the surface of the rubber wheel (14).
6. The surface smoothing device with added blocks according to claim 1, characterized in that: A tail plate (16) is welded to the tail end of the base (1), a cleaning motor (17) is fixedly mounted on the upper end of the tail plate (16), and a cleaning plate (18) is connected to the output end of the cleaning motor (17).
7. The surface smoothing device with added blocks according to claim 6, characterized in that: The cleaning plate (18) is quasi-arcuate in shape, and the length of the cleaning plate (18) is greater than the width of the conveyor belt (2).