Separating device for recycling embedded injection molding parts
By designing a separation device for embedded injection molding parts and cutting injection molding parts with saw blades, the problem of difficult recycling of valuable parts in embedded injection molding parts is solved, and fast and low-cost resource recycling is achieved.
Patent Information
- Application Number
- CN202421809330.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The prior art is difficult to effectively recycle valuable parts in embedded injection molded parts, resulting in direct scrapping of defective products, resulting in economic losses and waste of resources.
A separation device is designed, including a base plate, a placement vehicle, a pressing mechanism, a motor and a saw blade to cut the injection molded parts through the saw blade to peel off valuable parts.
It realizes the rapid and low-cost recycling of valuable parts in injection molded parts, reducing production costs and improving resource utilization.
Smart Images

Figure CN222904603U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of embedded injection molded parts, in particular to a separation device for recycling embedded injection molded parts. Background Art
[0002] In the current production of automotive connectors, the key dimensions of connectors need to be 100% inspected on the automatic line, which inevitably produces some defective products. These defective products are often directly scrapped, with low residual value and high loss, causing economic losses to the manufacturing companies.
[0003] Directly scrapping defective products will bring great economic losses. There is no economical and reliable stripping plan for the valuable parts that can be recycled in embedded injection molded parts. The injection molded parts have a strong wrapping force on the embedded parts. The traditional method either costs a lot of manpower, is inefficient, high cost, and has poor economic benefits, or the embedded valuable parts are damaged during stripping and cannot be used. In short, there is no quick and low-cost feasible waste utilization plan, and the whole part is forced to be scrapped. Utility Model Content
[0004] The main technical problem solved by the utility model is to provide a separation device for recycling embedded injection molded parts, which can enable operators to easily take out embedded parts from injection molded parts, is convenient and fast, has low labor intensity, and ensures the quality of embedded parts to meet the requirements of secondary utilization.
[0005] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a separation device for recycling embedded injection molded parts, including: a bottom plate, a placing carrier is arranged on the bottom plate, the placing carrier is used to carry scrapped products, a pressing mechanism for pressing the products on the placing carrier is installed on the placing carrier, a mounting bracket is installed on the bottom plate, a motor is installed on the mounting bracket, and the motor is connected to a saw blade,
[0006] Saw blades are used to split and peel products.
[0007] Preferably, the saw blade is a double saw blade.
[0008] Preferably, the distance between the two saw blades is greater than or equal to the width of the valuable component.
[0009] Preferably, the pressing mechanism is a toggle clamp.
[0010] Preferably, a slide rail is provided on the bottom plate, and the carrier is placed in sliding cooperation with the bottom plate through the slide rail, so that the product is sent under the saw blade.
[0011] Preferably, an operating push rod is provided on the placement carrier, and the operating push rod is used to push the position of the placement carrier so that the product is placed below the saw blade or away from the saw blade.
[0012] Preferably, a protective cover is provided on the bottom plate.
[0013] Preferably, the protective cover is provided with a dust suction port.
[0014] Preferably, the saw blade is connected to the motor through a rotating shaft.
[0015] The beneficial effects of the present utility model are as follows: After the injection molded part is cut by the saw blade, the valuable components in the injection molded part are peeled off, turning waste into treasure. On the premise of ensuring the quality of the recycled materials, the valuable components in the injection molded part are recycled in a high production efficiency and at a low cost. Description of the Drawings
[0016] Figure 1 is a schematic diagram of an embedded injection molded part (product);
[0017] Figure 2 is the embedded injection molded part after cutting;
[0018] Figure 3 is the injection molded part after separating the valuable components;
[0019] Figure 4 is the separated embedded valuable component;
[0020] Figure 5 is a schematic diagram of the overall structure of the present utility model;
[0021] Figure 6 is a schematic diagram of the internal structure of the present utility model.
[0022] The marks of each component in the drawings are as follows:
[0023] 1, bottom plate; 2, placement carrier; 3, material pressing mechanism; 4, mounting bracket; 5, motor; 6, saw blade;
[0024] 7, slide rail; 8, operation push rod; 9, protective cover; 10, dust suction port; 11, rotating shaft. Detailed Description of the Preferred Embodiments
[0025] In order to make the above-mentioned objects, features, and advantages of the present utility model more obvious and understandable, the following detailed description of the specific embodiments of the present utility model is made with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0026] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.
[0027] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0028] In the present utility model, unless otherwise clearly specified and defined, the terms such as "mounted", "connected", "connected to", "fixed" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0029] In the present utility model, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.
[0030] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are only for illustrative purposes and do not represent the only implementation.
[0031] For the physical quantities in the formula, unless otherwise specified, they should be understood as the basic quantities of the SI base units, or the derived quantities derived from the basic quantities through mathematical operations such as multiplication, division, differentiation or integration.
[0032] Examples:
[0033] Figure 1 It is an embedded injection molded part (product). Figure 2 It is the embedded injection molded part after cutting. Figure 3 It is the injection molded part after separating valuable components. Figure 4 It is the separated embedded valuable components.
[0034] Reference Figure 5 and Figure 6 , a separation device for the recycling of embedded injection molded parts, comprising: a bottom plate 1, on which a placement carrier 2 is slidably fitted. The placement carrier 2 is used to carry scrapped products. A slide rail 7 is installed on the bottom plate 1, and the placement carrier 2 is slidably fitted with the bottom plate 1 through the slide rail 7. A pressing mechanism 3 for pressing the product onto the placement carrier 2 is installed on the placement carrier 2. The pressing mechanism 3 can be an elbow clamp. An installation bracket 4 is bolted to the bottom plate 1, and a motor 5 is installed on the installation bracket 4. The motor 5 is connected to a saw blade 6, and the saw blade 6 is connected to the motor 5 through a rotating shaft 11. Thus, the motor 5 drives the saw blade 6 to rotate, and the saw blade 6 is used to cut and peel the product. The saw blade 6 is a double saw blade 6, and the distance between the two saw blades 6 is greater than or equal to the width of the valuable component, so that a notch for separating the valuable component can be directly cut on the injection molded part product according to the width of the valuable component similar to a rectangle.
[0035] Reference Figure 5 and Figure 6 , in order to facilitate the control of the position of the placement carrier 2, an operation push rod 8 is installed on the placement carrier 2. The operation push rod 8 is used to push the position of the placement carrier 2 so that the product is below the saw blade 6 or to remove the cut and separated product from below the saw blade 6. This can reduce the danger of the saw blade 6 to the operator. Similarly, the operator can also control the cutting of the injection molded part of the product and the saw blade 6 through the operation push rod 8.
[0036] Reference Figure 5 and Figure 6, a protective cover 9 is provided on the bottom plate 1, and a dust suction port 10 is opened on the protective cover 9, so as to avoid the waste chips generated during cutting from affecting the surrounding environment, and the external dust suction device collects the waste chips through the dust suction port 10.
[0037] Reference Figures 1 - 6 , operation process: The operator places the product (embedded injection molding part) in the placement carrier 2, and the state of the product at this time is as Figure 1 shown. Then, the product is pressed tightly in the placement carrier 2 by the material pressing mechanism 3. Then, the operator holds the operation push rod 8 and gradually pushes the placement carrier 2 to the lower part of the saw blade 6 by using the slide rail 7, so that the saw blade 6 gradually cuts the product, and thus cuts off the material at the part where the product wraps the valuable component. At this time, the state of the product is as Figure 2 shown. Then, the operator pulls back the placement carrier 2 carrying the cut product through the operation push rod 8, then opens the material pressing mechanism 3, takes out the product, and can easily take out the valuable component by hand. After taking out, the injection molding part of the valuable component is as Figure 3 shown, and the valuable component is as Figure 4 shown.
[0038] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied to other related technical fields, shall be equally included in the patent protection scope of the present invention.
Claims
1. A separation device for recycling embedded injection molded parts, characterized in that: include: A base plate (1) is provided with a placing carrier (2) on the base plate (1), the placing carrier (2) is used to carry scrapped products, the placing carrier (2) is installed with a pressing mechanism (3) for pressing the products onto the placing carrier (2), a mounting bracket (4) is installed on the base plate (1), a motor (5) is installed on the mounting bracket (4), the motor (5) is connected to a saw blade (6), and the saw blade (6) is used to split and peel the products.
2. A separation device for recycling embedded injection molded parts according to claim 1, characterized in that: The saw blade (6) is a double saw blade (6).
3. A separation device for recycling embedded injection molded parts according to claim 2, characterized in that: The distance between the two saw blades (6) is greater than or equal to the width of the valuable parts.
4. A separation device for recycling embedded injection molded parts according to claim 2, characterized in that: The material pressing mechanism (3) is a toggle clamp.
5. A separation device for recycling embedded injection molded parts according to claim 1, characterized in that: The bottom plate (1) is provided with a slide rail (7), and the placement carrier (2) is slidably matched with the bottom plate (1) via the slide rail (7), so that the product is sent to the bottom of the saw blade (6).
6. A separation device for recycling embedded injection molded parts according to claim 5, characterized in that: The placement carrier (2) is provided with an operating push rod (8), and the operating push rod (8) is used to push the placement carrier (2) to a position so that the product is located below the saw blade (6) or away from the saw blade (6).
7. A separation device for recycling embedded injection molded parts according to claim 1, characterized in that: A protective cover (9) is provided on the bottom plate (1).
8. A separation device for recycling embedded injection molded parts according to claim 7, characterized in that: The protective cover (9) is provided with a dust suction port (10).
9. A separation device for recycling embedded injection molded parts according to claim 1 or 2, characterized in that: The saw blade (6) is connected to the motor (5) via a rotating shaft (11).