Continuous cooling device for PVC (polyvinyl chloride) profile
By designing the spray cooling mechanism and conveying mechanism of the continuous cooling device of PVC profile, the problems of poor cooling effect, inability to recycle and unstable delivery in the prior art are solved, efficient cooling and stable delivery are achieved, and production costs are reduced.
Patent Information
- Application Number
- CN202421045863.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing PVC profile cooling device has poor cooling effect, the coolant cannot be recycled repeatedly, and the conveying process is unstable and easily offset.
A continuous cooling device for PVC profiles is designed, including a spray cooling mechanism and a PVC profile conveying mechanism. The spray cooling mechanism extracts the coolant through a water pump, uses a stirring rod to increase the cooling rate of the coolant, and realizes the recycling of the coolant. The PVC profile conveyor mechanism drives gear and roller structures through a motor to ensure the stability and accuracy of the conveying process.
It realizes efficient spray cooling of PVC profiles, reduces production costs, and the conveying process is more stable and reduces the risk of offset.
Smart Images

Figure CN222904809U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PVC profile production and processing equipment, in particular to a continuous cooling device for PVC profiles. Background Technique
[0002] PVC profiles are industrial and domestic PVC products formed by extruding PVC resin with various functional additives at high temperature. After extrusion, PVC profiles need to be cooled down. Therefore, a device for facilitating the transportation and cooling of PVC profiles is designed. Although the existing device for transporting and cooling PVC profiles realizes the transportation and cooling work of PVC profiles, the spray cooling device for PVC profiles has relatively poor cooling effect, and the coolant cannot be recycled; the transportation device for PVC profiles cannot ensure the stability of the PVC profile transportation process and is prone to deviation problems. Content of the Utility Model
[0003] The purpose of the utility model is to provide a continuous cooling device for PVC profiles that is convenient for spray cooling of PVC profiles and has better stability in the transportation process of PVC profiles.
[0004] The utility model is realized through the following technical solutions: A continuous cooling device for PVC profiles includes an extrusion molding device. One end of the extrusion molding device is installed with a PVC profile body. A cooling box is installed on the surface of the PVC profile body. A water tank is installed at the lower end inside the cooling box. A spray cooling mechanism is installed inside the water tank. A wind hood is installed on the surface of the PVC profile body near the cooling box. A PVC profile transportation mechanism is installed on the surface of the PVC profile body near the wind hood. An installation frame is installed at the upper end of the PVC profile transportation mechanism.
[0005] In order to better realize the utility model, further, the spray cooling mechanism includes a water collecting box, a drain pipe, a water pump, a water suction pipe, a valve, and a spray head. The water suction pipe is installed on the side of the water tank. The other end of the water suction pipe is installed with a water pump. The valve is installed at the upper end of the water suction pipe. The drain pipe is installed at the upper end of the water pump. The other end of the drain pipe is installed with a water collecting box. The spray head is installed at the lower end of the water collecting box.
[0006] In order to better realize the utility model, further, the spray cooling mechanism further includes a stirring rod, a stirring shaft, a large gear, a small gear, and a first motor. The first motor is installed on the side of the cooling box. The output end of the first motor is installed with a small gear. The large gear is installed on the side of the small gear in a meshing manner. The stirring shaft is installed on the side of the large gear. The stirring rod is installed on the surface of the stirring shaft inside the water tank.
[0007] In order to better implement the present utility model, further, the upper end of the water collecting box is fixedly connected to the inner wall of the cooling box by means of snap connection.
[0008] In order to better implement the present utility model, further, the PVC profile conveying mechanism includes a second limiting groove, a second rotating roller, a driven shaft, a driven gear, a driving gear, a driving shaft, a first rotating roller, a first limiting groove and a second motor. The upper end of the side of the mounting frame is provided with a second motor. The output end of the second motor is provided with a driving shaft. The surface of the driving shaft is provided with a first rotating roller. The center position of the first rotating roller is provided with a first limiting groove. The other end of the driving shaft is provided with a driving gear. The side of the driving gear is meshed and installed with a driven gear. The side of the driven gear is provided with a driven shaft. The surface of the driven shaft is provided with a second rotating roller. The center position of the second rotating roller is provided with a second limiting groove.
[0009] In order to better implement the present utility model, further, the other end of the driven shaft is rotatably connected to the mounting frame through a bearing.
[0010] Compared with the prior art, the present utility model has the following advantages and beneficial effects:
[0011] (1) By providing a spray cooling mechanism, the present utility model can facilitate the spray cooling of PVC profiles, and the used coolant can be pumped out by a water pump for secondary use. In addition, the mechanism can drive the stirring rod to stir the coolant through a first motor to improve the cooling speed of the coolant.
[0012] (2) By providing a PVC profile conveying mechanism, the present utility model can drive the PVC profiles to be conveyed more stably, and the stability during the conveying process is better, and the PVC profiles are not easily offset during the conveying process.
[0013] (3) The structure of the present utility model is reasonably arranged and the functions are complete, improving the existing continuous cooling device for PVC profiles. It has the characteristics of facilitating the spray cooling of PVC profiles and better stability during the conveying process of PVC profiles, reducing the production cost of PVC profiles, having a good market prospect, and being suitable for wide promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] By reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings, other features, purposes and advantages of the present utility model will become more obvious:
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model;
[0016] Figure 2This is a three-dimensional structural schematic diagram of the spray cooling mechanism in the present utility model;
[0017] Figure 3 This is a three-dimensional structural schematic diagram of the PVC profile conveying mechanism in the present utility model.
[0018] Wherein: 1 - extrusion molding device, 2 - PVC profile body, 3 - spray cooling mechanism, 301 - water collecting box, 302 - drain pipe, 303 - water pump, 304 - water suction pipe, 305 - valve, 306 - stirring rod, 307 - stirring shaft, 308 - large gear, 309 - small gear, 310 - first motor, 311 - nozzle, 4 - water tank, 5 - PVC profile conveying mechanism, 51 - second limiting groove, 52 - second rotating roller, 53 - driven shaft, 54 - driven gear, 55 - driving gear, 56 - driving shaft, 57 - first rotating roller, 58 - first limiting groove, 59 - second motor, 6 - wind hood, 7 - cooling box, 8 - mounting bracket. Specific embodiments
[0019] The following describes in detail the embodiments of the present utility model. The examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals indicate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.
[0020] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the limitations of "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly including one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.
[0021] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can also be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0022] Embodiment 1:
[0023] The main structure of this embodiment is as Figure 1 shown, including an extrusion molding device 1. One end of the extrusion molding device 1 is installed with a PVC profile body 2. A cooling box 7 is installed on the surface of the PVC profile body 2. A water tank 4 is installed at the lower end inside the cooling box 7. A spray cooling mechanism 3 is installed inside the water tank 4. A wind hood 6 is installed at a position on the surface of the PVC profile body 2 close to the cooling box 7. A PVC profile conveying mechanism 5 is installed at a position on the surface of the PVC profile body 2 close to the wind hood 6. An installation frame 8 is installed at the upper end of the PVC profile conveying mechanism 5.
[0024] The specific use process is as follows. When the extrusion molding device 1 extrudes the PVC profile body 2 and it passes through the inside of the cooling box 7, after the spray cooling mechanism 3 extracts the coolant inside the water tank 4, finally the coolant is sprayed on the surface of the PVC profile body 2 through the spray cooling mechanism 3, thereby cooling it. And the used coolant will automatically flow back into the water tank 4 inside the cooling box 7, thus realizing the recycling of the coolant. The spray cooling mechanism 3 can also stir the coolant, thereby improving the cooling speed of the coolant. After the PVC profile body 2 passes through the cooling box 7, the cold air is discharged through the wind hood 6 by an external air supply mechanism to perform secondary cooling and temperature reduction on the PVC profile body 2. In addition, the PVC profile conveying mechanism 5 drives the PVC profile body 2 to be conveyed, avoiding deviation during the conveying process of the PVC profile.
[0025] Embodiment 2:
[0026] Based on the above embodiment, this embodiment further defines the structure of the spray cooling mechanism 3, as Figure 2As shown, the spray cooling mechanism 3 includes a water collection box 301, a drain pipe 302, a water pump 303, a water suction pipe 304, a valve 305, and a spray head 311. A water suction pipe 304 is installed on the side of the water tank 4. The other end of the water suction pipe 304 is installed with a water pump 303. The upper end of the water suction pipe 304 is installed with a valve 305. The upper end of the water pump 303 is installed with a drain pipe 302. The other end of the drain pipe 302 is installed with a water collection box 301. The lower end of the water collection box 301 is installed with a spray head 311. After the PVC profile body 2 is extruded by the extrusion molding device 1 and passes through the inside of the cooling box 7, by opening the valve 305 and the water pump 303, the water pump 303 pumps out the coolant inside the water tank 4 through the water suction pipe 304, and then injects it into the inside of the water collection box 301 through the drain pipe 302. Finally, the coolant is sprayed on the surface of the PVC profile body 2 through the spray head 311, thereby cooling it. And the used coolant will automatically flow back into the inside of the water tank 4 inside the cooling box 7, thus realizing the recycling of the coolant. Other parts of this embodiment are the same as those of the above embodiment and will not be described in detail.
[0027] Embodiment 3:
[0028] On the basis of the above embodiment, the structure of the spray cooling mechanism 3 is further limited. As Figure 2 shown, the spray cooling mechanism 3 further includes a stirring rod 306, a stirring shaft 307, a large gear 308, a small gear 309, and a first motor 310. A first motor 310 is installed on the side of the cooling box 7. The output end of the first motor 310 is installed with a small gear 309. A large gear 308 is meshingly installed on the side of the small gear 309. A stirring shaft 307 is installed on the side of the large gear 308. A stirring rod 306 is installed on the surface of the stirring shaft 307 inside the water tank 4. When in use, the first motor 310 is turned on. The first motor 310 drives the small gear 309 to rotate through the output end. The rotation of the small gear 309 drives the large gear 308 to rotate. The rotation of the large gear 308 drives the stirring shaft 307 to rotate. The rotation of the stirring shaft 307 drives the stirring rod 306 to stir the coolant, thereby improving the cooling speed of the coolant. Other parts of this embodiment are the same as those of the above embodiment and will not be described in detail.
[0029] Embodiment 4:
[0030] On the basis of the above embodiment, the structure of the spray cooling mechanism 3 is further limited. As Figure 2 shown, the upper end of the water collection box 301 is fixedly connected to the inner wall of the cooling box 7 by means of snap connection. Such a setting can facilitate the installation of the water collection box 301, and it is also convenient to disassemble, clean, and repair it later. Other parts of this embodiment are the same as those of the above embodiment and will not be described in detail.
[0031] Embodiment 5:
[0032] Based on the above embodiment, this embodiment further defines the structure of the PVC profile conveying mechanism 5, as Figure 3 shown. The PVC profile conveying mechanism 5 includes a second limiting groove 51, a second rotating roller 52, a driven shaft 53, a driven gear 54, a driving gear 55, a driving shaft 56, a first rotating roller 57, a first limiting groove 58, and a second motor 59. A second motor 59 is installed at the upper end of the side of the mounting frame 8. The output end of the second motor 59 is provided with a driving shaft 56. The surface of the driving shaft 56 is provided with a first rotating roller 57. A first limiting groove 58 is formed at the central position of the first rotating roller 57. The other end of the driving shaft 56 is provided with a driving gear 55. A driven gear 54 is meshed and installed on the side of the driving gear 55. A driven shaft 53 is installed on the side of the driven gear 54. The surface of the driven shaft 53 is provided with a second rotating roller 52. A second limiting groove 51 is formed at the central position of the second rotating roller 52. By turning on the second motor 59, the second motor 59 drives the driving shaft 56 to rotate through the output end. The rotation of the driving shaft 56 drives the first rotating roller 57 to rotate. The rotation of the driving shaft 56 drives the driving gear 55 to rotate. The rotation of the driving gear 55 drives the driven gear 54 to rotate. The rotation of the driven gear 54 drives the driven shaft 53 to rotate. The rotation of the driven shaft 53 drives the second rotating roller 52 to rotate. When the PVC profile body 2 passes through the conveying opening formed by the first limiting groove 58 and the second limiting groove 51, the PVC profile body 2 can be conveyed according to the rotation of the first rotating roller 57 and the second rotating roller 52. Other parts of this embodiment are the same as those of the above embodiment and will not be described in detail.
[0033] Embodiment 6:
[0034] Based on the above embodiment, this embodiment further defines the structure of the PVC profile conveying mechanism 5, as Figure 3 shown. The other end of the driven shaft 53 is rotationally connected to the mounting frame 8 through a bearing. Such a setting can avoid the problem of meshing misalignment between the driving gear 55 and the driven gear 54. Other parts of this embodiment are the same as those of the above embodiment and will not be described in detail.
[0035] It can be understood that for the structure of the PVC profile continuous cooling device according to an embodiment of the present invention, the working principles and processes of components such as motors and water pumps 303 are prior art and are well known to those skilled in the art, and will not be described in detail here.
[0036] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the claims and their equivalents.
Claims
1. A PVC profile continuous cooling device, characterized in that: The invention comprises an extrusion molding device (1), wherein a PVC profile body (2) is extruded at one end of the extrusion molding device (1), a cooling box (7) is installed on the surface of the PVC profile body (2), a water tank (4) is installed at the lower end of the cooling box (7), a spray cooling mechanism (3) is installed inside the water tank (4), a wind shield (6) is installed on the surface of the PVC profile body (2) near the cooling box (7), a PVC profile conveying mechanism (5) is installed on the surface of the PVC profile body (2) near the wind shield (6), and a mounting frame (8) is installed on the upper end of the PVC profile conveying mechanism (5); the spray cooling mechanism (3) comprises a water collecting box (301), a drainage pipe (302), a water pump (303), a water extraction pipe (304), a valve (305) and a nozzle (311), a water extraction pipe (304) is installed on the side of the water tank (4), and the water extraction pipe (304) is installed at the upper end of the water extraction pipe (304). A water pump (303) is installed at the other end, a valve (305) is installed at the upper end of the water pump (304), a drain pipe (302) is installed at the upper end of the water pump (303), a water collecting box (301) is installed at the other end of the drain pipe (302), and a spray head (311) is installed at the lower end of the water collecting box (301); the spray cooling mechanism (3) further comprises a stirring rod (306), a stirring shaft (307), a large gear (308), a small gear (309) and a first motor (310); the first motor (310) is installed at the side of the cooling box (7), a small gear (309) is installed at the output end of the first motor (310), a large gear (308) is meshedly installed at the side of the small gear (309), a stirring shaft (307) is installed at the side of the large gear (308), and a stirring rod (306) is installed on the surface of the stirring shaft (307) located inside the water tank (4).
2. A PVC profile continuous cooling device according to claim 1, characterized in that: The upper end of the water collecting box (301) is fixedly connected to the inner wall of the cooling box (7) by means of a snap-fit connection.
3. A PVC profile continuous cooling device according to claim 1, characterized in that: The PVC profile conveying mechanism (5) comprises a second limiting groove (51), a second rotating roller (52), a driven shaft (53), a driven gear (54), a driving gear (55), a driving shaft (56), a first rotating roller (57), a first limiting groove (58) and a second motor (59). The second motor (59) is mounted on the upper side of the mounting frame (8), the driving shaft (56) is mounted on the output end of the second motor (59), the first rotating roller (57) is mounted on the surface of the driving shaft (56), the first limiting groove (58) is provided at the center of the first rotating roller (57), the driving gear (55) is mounted on the other end of the driving shaft (56), the driven gear (54) is meshingly mounted on the side of the driving gear (55), the driven shaft (53) is mounted on the side of the driven gear (54), the second rotating roller (52) is mounted on the surface of the driven shaft (53), and the second limiting groove (51) is provided at the center of the second rotating roller (52).
4. A PVC profile continuous cooling device according to claim 3, characterized in that: The other end of the driven shaft (53) is rotatably connected to the mounting frame (8) via a bearing.