Cleaning plate for top plate of clean room

By using a composite core plate and dovetail-shaped groove structure formed by rock wool and cement fiberboard, the complex production process of existing clean room roof panels is solved, the production efficiency is improved and the stability of material connection is enhanced.

CN222905069UActive Publication Date: 2025-05-27WANSHIDA IND TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421917772.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-05-27
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The production process of existing clean room roof panels is complicated, and multiple layers of materials are required to be bonded through glue, resulting in low production efficiency.

Method used

A composite core plate is made of rock wool and cement fiberboard, and a glue layer is provided between the stainless steel panels to limit the separation of cement fiberboard through a dovetail groove structure.

Benefits of technology

The production process of clean boards is simplified, the production efficiency is improved, and the connection stability of cement fiberboard and rock wool is enhanced through the coupling layer.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222905069U_ABST
    Figure CN222905069U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of building boards, in particular to a clean board for a top board of a clean room, which comprises a composite core board, stainless steel panels are respectively attached to two side faces of the composite core board perpendicular to the thickness direction of the composite core board, the thickness of each stainless steel panel is 0.4 mm-0. 6mm, and a glue layer is arranged between the side face of the composite core board and each stainless steel panel. The composite core board comprises a rock wool board, the apparent density of the rock wool board is 90-110 kg / m < 3 >, the two side faces, perpendicular to the thickness direction of the rock wool board, of the rock wool board are binding faces, cement fiber boards are arranged on the binding faces respectively, the apparent density of the cement fiber boards is 900-1100 kg / m < 3 >, the thickness of the cement fiber boards is 4-6 mm, the cement fiber boards and the rock wool board are integrally formed in a pressed mode, at least part of materials of the cement fiber boards permeate into the rock wool board from the binding faces, and the cement fiber boards and the rock wool board are integrally formed in a pressed mode. And forming a bonding layer. The manufacturing process of the cleaning plate for the top plate can be simplified conveniently.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of building plates, in particular to a clean plate for a clean room top plate. Background Art

[0002] At present, the clean room of large-scale food clean factories needs to install a top plate with high load-bearing requirements. The top plate is generally made of stainless steel double glass magnesium rock wool hand-made clean board. Specifically, the two outer sides of the rock wool board perpendicular to its own thickness are respectively bonded to the glass magnesium board through a glue layer, and the two outer sides of the glass magnesium board are respectively bonded to the stainless steel panel through a glue layer. That is, this setting method requires the use of glue to complete the bonding and compounding process of the five-layer board during the factory processing, and there are many production processes, which is not conducive to improving the factory's production efficiency. Utility Model Content

[0003] The utility model provides a clean plate for a clean room top plate, which can at least solve one of the above technical problems.

[0004] In order to solve the above technical problems, one or more embodiments of the utility model provide a clean panel for a clean room ceiling, comprising a composite core panel, stainless steel panels are respectively attached to the two sides of the composite core panel perpendicular to its own thickness direction, the stainless steel panels are 0.4mm to 0.6mm thick, and a glue layer is provided between the side of the composite core panel and the stainless steel panels; the composite core panel comprises a rock wool board, and the apparent density of the rock wool board is 90 to 110 kg / m 3 The two sides of the rock wool board perpendicular to its thickness are the bonding surfaces, and the bonding surfaces are respectively provided with cement fiber boards, and the apparent density of the cement fiber boards is 900-1100kg / m 3 , with a thickness of 4mm to 6mm. The cement fiber board and the rock wool board are pressed and formed as a whole. At least part of the cement fiber board penetrates into the rock wool board from the bonding surface to form a bonding layer.

[0005] Furthermore, the two side surfaces of the rock wool board perpendicular to its thickness direction are connecting surfaces, and a plurality of dovetail grooves are evenly distributed on the connecting surfaces. The dovetail grooves at the two connecting surfaces of the rock wool board are staggered along the direction perpendicular to the thickness of the rock wool board. The opening of the dovetail groove gradually increases in the direction close to the center of the rock wool board. Along the direction perpendicular to the thickness of the rock wool board, the projections of the dovetail grooves at the two connecting surfaces do not overlap, and the sum of the areas of the projections of the dovetail grooves at the two connecting surfaces is equal to the area of ​​the connecting surface. The beneficial effects of one or more of the above technical solutions are:

[0006] (1) Compared with the method in the prior art of bonding two layers of magnesium oxychloride boards and rock wool with adhesive to form a core material, this solution uses a composite core board formed by integrally pressing rock wool and cement fiber board. This composite core board can be prefabricated before the clean board is produced in the factory, thus saving the process of bonding the magnesium oxychloride board and rock wool with adhesive, which is beneficial to simplifying the process of the clean board itself and improving the production efficiency of the clean board. Additionally, this structural arrangement facilitates the infiltration of part of the cement slurry into the rock wool before the cement fiber board is completely solidified, and then the infiltrated part in the rock wool forms a bonding layer. The bonding layer can be used to fix the solidified cement fiber board and the rock wool, increasing the stability of their connection.

[0007] (2) In this solution, dovetail grooves are staggeredly arranged on two connecting surfaces of the rock wool board, and the opening of the dovetail groove gradually becomes larger along the direction close to the center of the rock wool board. This arrangement is convenient for using the dovetail groove to accommodate the slurry of the non-solidified cement fiber board, and can limit their separation along the thickness direction through the special structure of the dovetail groove after the cement fiber board is solidified. Description of the Drawings

[0008] Figure 1 It is a cross-sectional view of the overall structure in Embodiment 1 of the present utility model

[0009] Figure 2 It is a cross-sectional view of the rock wool board in Embodiment 2 of the present utility model.

[0010] In the figure, 1, stainless steel panel; 2, first glue layer; 3, cement fiber board; 4, bonding layer; 5, rock wool board; 501, first dovetail groove; 502, second dovetail groove. Detailed Embodiments

[0011] Those skilled in the art should understand that the embodiments described below are only the preferred embodiments of the present application, and do not mean that the present application can only be implemented through these preferred embodiments. These preferred embodiments are only used to explain the technical principle of the present application, and are not used to limit the protection scope of the present application. Based on the preferred embodiments provided by the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts should still fall within the protection scope of the present application.

[0012] It should be noted that in the description of this application, terms indicating directions or positional relationships such as "center", "upper", "lower", "top", "bottom", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings. This is only for convenience of description and does not indicate or imply that the device or component must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to this application. In addition, the terms "first", "second", "third" are only used for descriptive purposes and should not be construed as indicating or implying relative importance.

[0013] Embodiment 1

[0014] As Figure 1 shown, one or more embodiments of the present utility model provide a clean panel for a clean room ceiling, including a composite core board. On two sides of the composite core board perpendicular to its own thickness direction, stainless steel panels 1 are respectively adhered. The stainless steel panel 1 has a thickness of 0.4 mm to 0.6 mm, and a glue layer is provided between the side surface of the composite core board and the stainless steel panel 1; the composite core board includes a rock wool board 5, and the apparent density of the rock wool board 5 is 90 to 110 kg / m 3 , and on two sides of the rock wool board 5 perpendicular to its own thickness direction are bonding surfaces, and cement fiber boards 3 are respectively provided on the bonding surfaces. The apparent density of the cement fiber board 3 is 900 to 1100 kg / m 3 , and the thickness is 4 mm to 6 mm. The cement fiber board 3 and the rock wool board 5 are integrally pressed and formed, and at least part of the material of the cement fiber board 3 penetrates into the rock wool board 5 from the bonding surface to form a bonding layer 4.

[0015] Referring to Figure 1 , along the thickness direction of the clean panel, a stainless steel panel 1, a first glue layer 2, a cement fiber board 3, a rock wool board 5, a cement fiber board 3, a second glue layer, and a stainless steel panel 1 are sequentially stacked. Among them, at two sides of the rock wool board 5 perpendicular to its own thickness direction, part of the structure forms a bonding layer 4 due to the penetration of the cement slurry.

[0016] Specifically, the above-mentioned rock wool board 5 is only adhered to the cement fiber board 3 on the connection surfaces perpendicular to its own side surfaces, and the four side surfaces of the rock wool board 5 parallel to its own thickness direction are not covered by the cement fiber board 3.

[0017] In some other structural settings, cement fiber side plates are respectively provided at two sides of the rock wool board 5 perpendicular to its own width direction, and the cement fiber side plates and the cement fiber board 3 are integrally formed. When this structural setting is adopted, the cement fiber side plates and the cement fiber board 3 are equivalent to forming a jacket, and the rock wool board 5 is nested in the jacket. At this time, only two side surfaces of the rock wool board 5 perpendicular to its own length direction are not covered by the cement fiber structure.

[0018] More specifically, in this embodiment, the thickness of the stainless steel panel 1 is 0.5 mm, the thickness of the cement fiber board 3 is 5 mm, and the apparent density of the rock wool board 5 is 100 kg / m 3 , and the apparent density of the cement fiber board 3 is 1000 kg / m 3 . In some other structural settings, the thickness of the stainless steel panel is 0.4 mm or 0.6 mm; the thickness of the cement fiber board 3 is 4 mm or 6 mm, and the apparent density of the rock wool board 5 is 90 kg / m3 or 110 kg / m 3 , and the apparent density of the cement fiber board 3 is 900 kg / m or 1100 kg / m 3 .

[0019] In this embodiment, the composite core board has side surfaces parallel to its own thickness direction, and keels are respectively arranged at least at two opposite side surfaces. The keel is a color-coated steel plate, and the thickness of the color-coated steel plate is 0.5 mm - 0.7 mm. The galvanizing amount of the color-coated steel plate is 30 g / ㎡, and the coating thickness is 20 microns.

[0020] In some structural settings, keels are respectively arranged on the four side surfaces of the composite core board.

[0021] In this embodiment, the stainless steel panel 1 is a composite stainless steel plate. Specifically, the composite stainless steel plate includes a base layer and a covering layer. The base layer material can use various ordinary carbon steels and special steels such as Q235B, Q345R, and 20R. The covering layer material can use various grades of stainless steel such as 304, 316L, and duplex stainless steel.

[0022] Embodiment 2

[0023] The structural settings of this embodiment are basically the same as those of Embodiment 1. Similarly, a clean board for a clean room ceiling is provided. The difference is that a dovetail groove is provided on the rock wool board 5 to limit the mutual separation of the rock wool board 5 and the cement fiber board 3 in the thickness direction.

[0024] As Figure 2 shown, specifically, the two side surfaces of the rock wool board 5 perpendicular to its own thickness direction are connection surfaces, and a plurality of dovetail grooves are evenly arranged on the connection surfaces. The dovetail grooves at the two connection surfaces of the rock wool board 5 are arranged staggeredly in the direction perpendicular to the thickness of the rock wool board 5; the opening of the dovetail groove gradually becomes larger along the direction close to the center of the rock wool board 5. Along the direction perpendicular to the thickness of the rock wool board 5, the projections of the dovetail grooves at the two connection surfaces do not overlap, and the sum of the projected areas of the dovetail grooves at the two connection surfaces is equal to the area of the connection surface.

[0025] Specifically, the dovetail groove on one side surface of the rock wool board 5 is the first dovetail groove 501, and the dovetail groove on the other side surface is the second dovetail groove 502. The number of the first dovetail groove 501 and the second dovetail groove 502 is the same.

[0026] In this embodiment, the depth of the dovetail groove is less than one-third of the thickness of the rock wool board 5. Specifically, the dovetail groove can be one-fourth or one-fifth of the thickness of the rock wool board 5.

[0027] The above specific implementation manners cannot be used as a limitation on the protection scope of the present utility model. For those skilled in the art of this technology, any alternative improvement or transformation made to the implementation manners of the present utility model falls within the protection scope of the present utility model.

[0028] Where the present utility model is not described in detail, it is all well-known technology to those skilled in the art of this technology.

Claims

1. A clean plate for a clean room ceiling, characterized in that: It comprises a composite core plate, wherein two sides of the composite core plate perpendicular to its thickness direction are respectively fitted with stainless steel panels, wherein the thickness of the stainless steel panels is 0.4 mm to 0.6 mm, and a glue layer is provided between the sides of the composite core plate and the stainless steel panels; The composite core board comprises a rock wool board, and the apparent density of the rock wool board is 90-110 kg / m 3 The two side surfaces of the rock wool board perpendicular to its thickness direction are bonding surfaces and the bonding surfaces are respectively provided with cement fiber boards, the apparent density of the cement fiber boards is 900-1100 kg / m3, and the thickness is 4 mm-6 mm. The cement fiber boards and the rock wool boards are pressed into one piece, and at least part of the cement fiber boards penetrate into the rock wool board from the bonding surfaces to form a bonding layer.

2. The clean plate for a clean room ceiling according to claim 1, characterized in that: The thickness of the stainless steel panel is 0.5 mm, the thickness of the cement fiber board is 5 mm, and the apparent density of the rock wool board is 100 kg / m 3 The apparent density of cement fiberboard is 1000kg / m3.

3. The clean plate for a clean room ceiling according to claim 1, characterized in that: The composite core board has side surfaces parallel to its thickness direction, and keels are respectively arranged at at least two opposite side surfaces, wherein the keels are color-coated steel plates, and the thickness of the color-coated steel plates is 0.5-0.7 mm.

4. The clean plate for a clean room ceiling according to claim 3, characterized in that: The four side surfaces of the composite core panel are respectively provided with the keels.

5. The clean plate for a clean room ceiling according to claim 1, characterized in that: The stainless steel panel is a composite stainless steel plate.

6. The clean plate for a clean room ceiling according to claim 1, characterized in that: The two side surfaces of the rock wool board perpendicular to its thickness direction are connecting surfaces, and a plurality of dovetail grooves are evenly distributed on the connecting surfaces. The dovetail grooves at the two connecting surfaces of the rock wool board are staggered along the direction perpendicular to the thickness of the rock wool board; the opening of the dovetail groove gradually increases in the direction approaching the center of the rock wool board; along the direction perpendicular to the thickness of the rock wool board, the projections of the dovetail grooves at the two connecting surfaces do not overlap, and the sum of the areas of the projections of the dovetail grooves at the two connecting surfaces is equal to the area of ​​the connecting surface.

7. The clean plate for a clean room ceiling according to claim 6, characterized in that: The depth of the dovetail groove is less than one third of the thickness of the rock wool board.

8. The clean plate for a clean room ceiling according to claim 1, characterized in that: Cement fiber side panels are respectively provided on two side surfaces of the rock wool board perpendicular to its width direction, and the cement fiber side panels are integrally formed with the cement fiber board.