Side-turning type fruit paste angle-raising and discharging device
By installing a roll-up crunch corner unloading device on the crunch production line, the problem of inconvenience and easy damage of the fruit plate is solved, and the convenient removal of the fruit plate and the improvement of the production efficiency is achieved.
Patent Information
- Application Number
- CN202421786463.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-26
AI Technical Summary
In the prior art, it is inconvenient to remove the fruit plate from the horizontal pallet and is prone to damage, affecting production efficiency and product quality.
A rollover-type corner-loading device is designed. By installing a rollover mechanism and a corner-loading mechanism on the frame, the pallet rotates under the driving of the rollover mechanism, and the pallet tends to be vertical, making it easier for staff to take out the fruit plate.
It realizes convenient removal of fruit plates, reduces the risk of fruit plates damage, and improves production efficiency and product quality.
Smart Images
Figure CN222906815U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fruit puree discharging, in particular to a side-turning fruit puree angle-lifting discharging device. Background Art
[0002] Fruit slice peel is a kind of snack made from nuts. In the existing fruit slice production process, first, fruit puree needs to be poured on a tray, and then the fruit puree is spread flat and thinly to form a fruit plate, and then the fruit plate is peeled off from the tray and placed on a drying net.
[0003] Currently, the tray is a metal plate, one side of the metal plate is a mirror surface and the other side is a rough surface. The mirror surface is the working surface for placing fruit puree because the mirror surface material is easier to peel off the fruit plate; the drying net is a grid net with a size similar to that of the tray, and the grid net with a hollow structure is easy to ventilate, so as to facilitate drying the fruit puree in a wet state.
[0004] In the prior art, the fruit plate production device includes a frame, a conveying plate is installed on the frame, and a conveying block for pushing the tray is installed on the conveying plate. When the conveying block conveys the tray with the fruit plate to a designated position, the staff at this position takes out the fruit plate in the tray and places it on the drying net. However, since the tray is in a horizontal position on the frame, it is very inconvenient for the staff to directly take out the fruit plate from the horizontal position, and due to the weight of the fruit plate, taking out the fruit plate from the horizontal tray is likely to cause the fruit plate to be damaged, affecting the production efficiency and the quality of the finished product. Summary of the Utility Model
[0005] In view of the above problems, the utility model provides a side-turning fruit puree angle-lifting discharging device to solve the problems in the prior art that it is inconvenient and easy to be damaged when taking out the fruit plate from a horizontal tray, thus affecting the production efficiency and product quality.
[0006] The utility model is realized by the following technical solutions: a side-turning fruit puree angle-lifting discharging device, including a frame, a conveying plate for successively conveying trays is installed on the frame, a guiding plate is also installed on the frame, and the guiding plate is in sliding fit with the tray; a side-turning mechanism is also installed on the frame, one end of the side-turning mechanism is rotatably connected to the frame and the other end is lapped on the frame. The side-turning mechanism includes a driving mechanism installed on one side of the frame and capable of driving the side-turning mechanism to rotate, and also includes a supporting mechanism capable of driving the tray to rotate together with the side-turning mechanism.
[0007] With the above structure, the tray in the device can rotate under the drive of the side-turning mechanism when moving to the position of the side-turning mechanism, so that the tray is lifted, which is more convenient for the staff to take out the fruit plate in the tray.
[0008] Furthermore, the supporting mechanism includes supporting plates located at both ends of the tipping mechanism. The tray can move left and right on the supporting plates. Both ends of the two supporting plates are fixedly connected through connecting columns, and the connecting columns are located above the supporting plates. The two supporting plates and the two connecting columns form a rectangle corresponding to the tray. When the tray is located on the two supporting plates, the supporting plates can drive the tray to rotate under the drive of the driving mechanism. Through the above, when the tray in the device moves to the supporting plates, the bottom of the tray can be supported by the supporting plates, and when the connecting columns rotate, the tray can also rotate under the drive of the supporting plates.
[0009] Furthermore, the driving mechanism includes a motor fixedly installed on one side of the frame. The output end of the motor is fixedly connected with a first rotating shaft, and the first rotating shaft is rotatably installed on the frame through a bearing. One end of the connecting column close to the first rotating shaft is fixedly connected with the first rotating shaft through a connecting plate. By driving the rotation of the tipping mechanism with the motor, the structure of the device is simpler, and compared with the way of controlling the rotation of the tipping mechanism by the hinge of the air cylinder, the driving method of the motor is more stable.
[0010] Furthermore, at the edge of the rectangle formed by the supporting plate and the connecting column, a corner-lifting mechanism driven by a first air cylinder to rotate and driven by a second air cylinder to slide towards or away from the tray is also installed. The corner-lifting mechanism can insert from the edge of the tray and lift a part of the fruit plate in the tray. Through the setting of the corner-lifting mechanism, it is easier for the staff to take out the fruit plate from the tray.
[0011] Furthermore, the corner-lifting mechanism is installed on the supporting plate far from the motor, and the corner-lifting mechanism is located at one end of the supporting plate.
[0012] Furthermore, the corner-lifting mechanism includes a mounting plate fixedly installed on the side of the supporting plate far from the motor. A second air cylinder is fixedly installed on the mounting plate. The output end of the second air cylinder is fixedly connected with a mounting frame. A rotating plate is rotatably installed on the mounting frame, and a corner-lifting plate is installed on the rotating plate. The corner-lifting plate is inserted through the gap between the fruit plate and the tray, and then the corner-lifting plate is rotated, so as to pry out a part of the fruit plate, increasing the gap between the fruit plate and the tray, and making it easier for the staff to remove the fruit plate from the tray.
[0013] Further, the first cylinder is fixedly installed at one end of the connecting column close to the motor, and the first cylinder and the fruit-lifting mechanism are on the same side of the tipping mechanism. The output end of the first cylinder is hinged to a first connecting rod, the end of the first connecting rod away from the first cylinder is hinged to a second connecting rod, the end of the second connecting rod away from the hinge is fixedly connected to a third rotating shaft, the third rotating shaft is rotatably installed on the mounting frame, and the third rotating shaft is fixedly connected to the rotating plate. The first cylinder is used to drive the rotation of the fruit-lifting plate, so that the fruit-lifting plate can complete the function of rotating and prying open the fruit plate.
[0014] Further, a spring is fixedly installed on the upper surface of the rotating plate, one end of the spring away from the rotating plate is fixedly connected to the top of the fruit-lifting plate, and the fruit-lifting plate is slidably matched with the rotating plate. Through the arrangement of the spring, the fixed column is always located at the top of the sliding groove without being interfered by external forces, that is, the fruit-lifting plate is always located at the bottom of the rotating plate, so that during the rotation of the rotating plate, the fruit-lifting plate always fits the bottom of the tray until the fruit-lifting plate is completely lifted.
[0015] Further, a fixed column is fixedly installed on the rotating plate, a sliding groove matched with the fixed column is arranged on the fruit-lifting plate, and the sliding groove is slidably matched with the fixed column. Through the cooperation of the sliding groove and the fixed column, the fruit-lifting plate can only slide along the direction of the sliding groove relative to the rotating plate and cannot swing left and right.
[0016] Further, a mounting column is also fixedly installed on the frame, a limiting block is fixedly installed on the mounting column, and the limiting block can abut against the connecting column. Through the arrangement of the limiting mechanism, the rotation angle required by the tipping mechanism can be determined, and a buffering effect can also be provided for the tipping mechanism, further increasing the stability of the device.
[0017] In summary, the beneficial effects of the present utility model are as follows:
[0018] 1. The motor drives the supporting plate to rotate, so that the tray rotates and tends to be in a vertical state. At this time, the staff can take out the fruit plate from the tray more conveniently. The staff only needs to pull the fruit plate outwards, and the fruit plate will automatically fall off, which can also solve the problem that the fruit plate is more likely to be damaged due to the action of gravity when taken out in the horizontal position.
[0019] 2. Through the fruit-lifting mechanism, a large gap can be automatically formed between the fruit plate and the tray, enabling the staff to better pull down the fruit plate through this gap, further improving the convenience of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is the overall structural schematic diagram of the first state of the present utility model;
[0021] Figure 2 It is a schematic structural diagram of the second state of the present utility model;
[0022] Figure 3 It is a schematic structural diagram of the second perspective of the present utility model (without a limiting mechanism);
[0023] Figure 4 It is a schematic structural diagram of the side-turning mechanism in the present utility model;
[0024] Figure 5 It is a schematic structural diagram of the first perspective of the angle-lifting mechanism;
[0025] Figure 6 It is a schematic structural diagram of the second perspective of the angle-lifting mechanism.
[0026] In the figure: 1 - frame; 11 - conveying plate; 12 - conveying block; 13 - guiding plate; 14 - discharging platform; 15 - tray; 2 - motor; 21 - first rotating shaft; 22 - connecting column; 23 - supporting plate; 24 - connecting plate; 3 - first cylinder; 31 - first connecting rod; 32 - angle-lifting mechanism; 321 - second cylinder; 322 - mounting plate; 323 - mounting frame; 324 - second rotating shaft; 325 - second connecting rod; 326 - angle-lifting plate; 327 - rotating plate; 328 - fixed column; 329 - chute; 330 - spring; 331 - third rotating shaft; 4 - mounting column; 41 - limiting block. Specific embodiments
[0027] The following combines the drawings and embodiments to further describe in detail the specific embodiments of the present utility model. The following embodiments are used to illustrate the present utility model, but do not limit the scope of the present utility model.
[0028] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present application.
[0029] The following is a description of the preferred embodiments of the present utility model in conjunction with the drawings.
[0030] As Figures 1 to 3As shown in the figure, the present utility model provides a side-turning type fruit pulp corner-lifting discharging device, which includes a frame 1. On the frame 1, a conveying plate 11 for successively conveying trays 15 is installed. A conveying block 12 is fixedly installed on the conveying plate 11. The conveying plate 11 can move up and down and left and right on the frame 1. When it is necessary to convey the tray 15 to the left, the conveying plate 11 moves downward so that the top of the conveying block 12 is located at the bottom of the tray 15, so that the conveying block 12 can move from the bottom of the tray 15 to the right side of the tray 15. Then the conveying plate 11 moves upward so that the conveying block 12 is located on the right side of the tray 15. The conveying plate 11 then moves to the left side so that the conveying block 12 pushes the tray 15 to move to the left, achieving the effect of conveying the tray 15. A guiding plate 13 is also installed on the frame 1, and the tray 15 can move left and right on the "L"-shaped guiding plate 13. A discharging table 14 is also provided on one side of the frame 1. A drying net is placed on the discharging table 14. The removed fruit plate is placed on the drying net, and then the drying net with the fruit plate is sent to the drying area. The above-mentioned frame 1, conveying plate 11, conveying block 12, guiding plate 13, and discharging table 14 are all prior arts, so no more details will be described here.
[0031] A side-turning mechanism is also installed on the frame 1. One end of the side-turning mechanism is rotatably connected to the frame 1, and the other end is lapped with the frame 1. The side-turning mechanism includes a driving mechanism installed on one side of the frame that can drive the side-turning mechanism to rotate, and also includes a supporting mechanism that can drive the tray to rotate together with the side-turning mechanism.
[0032] As Figure 3 , Figure 4 shown, in this application document, the supporting mechanism can be any mechanism that can drive the tray 15 to rotate. For example, a clamping type mechanism clamps the tray 15 from the left and right sides of the tray 15, and then the driving mechanism drives the clamping type mechanism to rotate. However, the clamping type mechanism also requires additional driving to achieve the clamping action. Therefore, the supporting mechanism in this device adopts the following structure: The supporting mechanism includes supporting plates 23 located at both ends of the side-turning mechanism. The tray 15 can move left and right on the supporting plates 23. Both ends of the two supporting plates 23 are fixedly connected through connecting columns 22. The connecting columns 22 are located above the supporting plates 23. The two supporting plates 23 and the two connecting columns 22 form a rectangle corresponding to the tray 15. The lower surface of the connecting column 22 should be higher than the guiding plate 13. When the tray 15 moves from the right side of the side-turning mechanism to the side-turning mechanism, the tray 15 can move from below the side-turning mechanism to between the two supporting plates 23. When the tray 15 is located on the two supporting plates 23, the supporting plates 23 can drive the tray 15 to rotate under the drive of the driving mechanism.
[0033] The drive mechanism in this device can be any mechanism that can cause the tipping mechanism to rotate and lift. For example, a cylinder is hinged at the overlapping end of the tipping mechanism and the frame 1, and the output end of the cylinder is hinged to the tipping mechanism. When the tipping mechanism needs to be flipped, the effect of flipping the tipping mechanism can also be achieved by controlling the output of the cylinder. In this embodiment, the drive mechanism includes a motor 2 fixedly installed on one side of the frame 1. The output end of the motor 2 is fixedly connected to a first rotating shaft 21. The first rotating shaft 21 is rotatably installed on the frame 1 through a bearing. One end of the connecting column 22 close to the first rotating shaft 21 is fixedly connected to the first rotating shaft 21 through a connecting plate 24.
[0034] As Figure 4 , Figure 5 shown, at the edge of the rectangle formed by the supporting plate 23 and the connecting column 22, there is also installed an angle-lifting mechanism 32 that is driven to rotate by the first cylinder 3 and is driven to slide towards or away from the tray by the second cylinder 321. The angle-lifting mechanism 32 can be inserted through the gap between the tray 15 and the fruit plate under the drive of the second cylinder 321, and then under the drive of the first cylinder 3, lift up a part of the fruit plate closely attached to the tray 15, so as to make it more convenient for the operator to take out the fruit plate in the tray 15. The angle-lifting mechanism 32 in this device is installed on the supporting plate 23 far from the motor 2. The angle-lifting mechanism 32 is located at one end of the supporting plate 23, that is, the angle-lifting mechanism 32 is located at the rectangular position of the tipping mechanism and is located at one of the two corners at the end far from the motor 2.
[0035] As Figure 5 , Figure 6 shown, the angle-lifting mechanism 32 in this device includes a mounting plate 322 fixedly installed on the side of the supporting plate 23 far from the motor 2. A second cylinder 321 is fixedly installed on the mounting plate 322. The output end of the second cylinder 321 is fixedly connected to a mounting frame 323. A rotating plate 327 is rotatably installed on the mounting frame 323. An angle-lifting plate 326 is installed on the rotating plate 327. The first cylinder 3 is fixedly installed at one end of the connecting column 22 close to the motor 2, and the first cylinder 3 and the angle-lifting mechanism 32 are located on the same side of the tipping mechanism. The output end of the first cylinder 3 is hinged to a first connecting rod 31. One end of the first connecting rod 31 far from the first cylinder 3 is hinged to one end of a second connecting rod 325 through a second rotating shaft 324. The other end of the second connecting rod 325 is fixedly connected to a third rotating shaft 331. The third rotating shaft 331 is rotatably installed on the mounting frame 323. The third rotating shaft 331 is fixedly connected to the rotating plate 327.
[0036] When the tray 15 moves to the position of the tipping mechanism with the fruit board, the second cylinder 321 controls the mounting bracket 323 to move downward, so that the angling plate 326 is inserted into the gap between the fruit board and the tray 15. Then, the motor 2 is started, and the tipping mechanism drives the tray 15 to rotate. During the rotation, the angling plate 326 can also limit the position of the tray 15, thus preventing the tray 15 from detaching from the tipping mechanism. When the tipping mechanism reaches the designated position, the second cylinder 321 is activated, and the output end of the second cylinder 321 retracts, causing the rotating plate 327 to rotate towards the inside of the tray 15, so that the angling plate 326 tilts towards the inside of the tray 15, lifting a part of the edge of the fruit board, enabling the staff to better take out the fruit board from the lifted part.
[0037] As a further illustration of this embodiment, a spring 330 is fixedly installed on the upper surface of the rotating plate 327. One end of the spring 330 away from the rotating plate 327 is fixedly connected to the top of the angling plate 326, and the angling plate 326 is slidably engaged with the rotating plate 327. Specifically, a fixed column 328 is fixedly installed on the rotating plate 327, and a sliding groove 329 matching the fixed column 328 is provided on the angling plate 326. The sliding groove 329 is slidably engaged with the fixed column 328.
[0038] The above structure can keep the fixed column 328 always at the top of the sliding groove 329. When the second cylinder 321 controls the mounting bracket 323 to move downward, since the angling plate 326 touches the bottom of the tray 15, the angling plate 326 stops moving downward, while the rotating plate 327 still moves downward. When it moves to the lowest position, that is, the fixed column 328 is at the bottom of the sliding groove 329, at this time, the first cylinder 3 is activated to control the angling plate 326 to rotate. During the rotation of the angling plate 326, due to the action of the spring 330, the angling plate 326 can move along the bottom of the tray 15 while lifting the fruit board until the fixed column 328 reaches the top of the sliding groove 329. Thus, the angling plate 326 can lift more fruit boards and also reduce the risk of damaging the fruit board caused by directly lifting the angling plate 326.
[0039] As Figure 1 、 Figure 2 shown, an installation column 4 is also fixedly installed on the frame 1, and a limit block 41 is fixedly installed on the installation column 4. The limit block 41 can abut against the connecting column 22. The limit block 41 is a rubber block, which can not only control the flipping position of the tipping mechanism but also buffer the tipping mechanism, making the device more stable.
[0040] The working principle of this device is as follows: After the fruit pulp in the tray 15 is evenly spread to form a fruit board, the conveying board 11 and the conveying block 12 drive the tray 15, causing the tray 15 to move to the position of the tipping mechanism. When the tray 15 is in the position of the tipping mechanism, the second cylinder 321 is activated, and the angling plate 326 is inserted into the tray 15. Then, the motor 2 is started, driving the connecting column 22, the supporting plate 23, the tray 15, and the angling mechanism 32 to rotate. When the connecting column 22 touches the position of the limit block 41, it stops. At this time, the first cylinder 3 is activated, causing one corner of the fruit board to be turned up. Then, the staff removes the fruit board and places it on the drying net on the unloading table 14, and then moves it to the drying area to complete the work.
[0041] In summary, the present utility model provides a tipping-type fruit pulp angling and unloading device. The motor drives the supporting plate 23 to rotate, thereby causing the tray 15 to rotate and making the tray 15 tend to be in a vertical state. At this time, the staff can more conveniently remove the fruit board from the tray 15. The staff only needs to pull the fruit board outwards, and the fruit board will automatically fall off. This can also solve the problem that the fruit board is more likely to be damaged due to the action of gravity when being taken out in the horizontal position. Through the angling mechanism 32, a relatively large gap can be automatically formed between the fruit board and the tray 15, enabling the staff to better pull down the fruit board through this gap, further improving the convenience of this device.
[0042] The above is only the preferred embodiment of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and replacements can still be made, and these improvements and replacements should also be regarded as the protection scope of the present utility model.
Claims
1. A side-turning fruit pulp unloading device, comprising a frame (1), a conveying plate (11) for conveying trays (15) one by one is mounted on the frame (1), a guide plate (13) is further mounted on the frame (1), and the guide plate (13) is slidably matched with the tray (15); characterized in that: The frame (1) is also provided with a rollover mechanism, one end of the rollover mechanism being rotatably connected to the frame (1) and the other end being overlapped with the frame (1), the rollover mechanism comprising a driving mechanism mounted on one side of the frame and capable of driving the rollover mechanism to rotate, and a supporting mechanism capable of driving the tray to rotate along with the rollover mechanism.
2. The side-turning angled unloading device for fruit pulp according to claim 1 is characterized in that: The supporting mechanism comprises supporting plates (23) located at both ends of the rollover mechanism, the tray (15) can move left and right on the supporting plates (23), both ends of the two supporting plates (23) are fixedly connected by connecting columns (22), the connecting columns (22) are located above the supporting plates (23), the two supporting plates (23) and the two connecting columns (22) form a rectangle corresponding to the tray (15), and when the tray (15) is located on the two supporting plates (23), the supporting plates (23) can be driven by the driving mechanism to rotate while dragging the tray (15).
3. The side-turning fruit pulp angle discharge device according to claim 2 is characterized in that: The driving mechanism comprises a motor (2) fixedly mounted on one side of a frame (1); an output end of the motor (2) is fixedly connected to a first rotating shaft (21); the first rotating shaft (21) is rotatably mounted on the frame (1) via a bearing; and an end of the connecting column (22) close to the first rotating shaft (21) is fixedly connected to the first rotating shaft (21) via a connecting plate (24).
4. The side-turning angled unloading device for fruit pulp according to claim 2 is characterized in that: An angle-raising mechanism (32) is also installed at the edge of the rectangle formed by the supporting plate (23) and the connecting column (22). The angle-raising mechanism (32) is driven to rotate by the first cylinder (3) and to slide in a direction close to or away from the tray by the second cylinder (321). The angle-raising mechanism (32) can be inserted from the edge of the tray (15) and lift up a portion of the fruit plate in the tray (15).
5. The side-turning angled unloading device for fruit pulp according to claim 4 is characterized in that: The angle raising mechanism (32) is mounted on a supporting plate (23) away from the motor (2), and the angle raising mechanism (32) is located at one end of the supporting plate (23).
6. The side-turning fruit pulp angle discharge device according to claim 5 is characterized in that: The angle raising mechanism (32) comprises a mounting plate (322) fixedly mounted on a side of the supporting plate (23) away from the motor (2), a second cylinder (321) fixedly mounted on the mounting plate (322), an output end of the second cylinder (321) fixedly connected to a mounting frame (323), a rotating plate (327) rotatably mounted on the mounting frame (323), and an angle raising plate (326) mounted on the rotating plate (327).
7. The side-turning angled unloading device for fruit pulp according to claim 6 is characterized in that: The first cylinder (3) is fixedly mounted on one end of the connecting column (22) close to the motor (2), and the first cylinder (3) and the angle raising mechanism (32) are located on the same side of the rollover mechanism; a first connecting rod (31) is hingedly connected to an output end of the first cylinder (3); a second connecting rod (325) is hingedly connected to an end of the first connecting rod (31) away from the first cylinder (3); a third rotating shaft (331) is fixedly connected to an end of the second connecting rod (325) away from the hinge; the third rotating shaft (331) is rotatably mounted on the mounting frame (323); and the third rotating shaft (331) is fixedly connected to the rotating plate (327).
8. The side-turning angled unloading device for fruit pulp according to claim 6 is characterized in that: A spring (330) is fixedly mounted on the upper surface of the rotating plate (327); one end of the spring (330) away from the rotating plate (327) is fixedly connected to the top of the angle plate (326); and the angle plate (326) and the rotating plate (327) are slidably matched.
9. The side-turning angled unloading device for fruit pulp according to claim 8 is characterized in that: A fixed column (328) is fixedly mounted on the rotating plate (327), and a sliding groove (329) matching with the fixed column (328) is provided on the angled plate (326), and the sliding groove (329) is slidably matched with the fixed column (328).
10. The side-turning angled unloading device for fruit pulp according to claim 2 is characterized in that: A mounting column (4) is also fixedly mounted on the frame (1), and a limit block (41) is fixedly mounted on the mounting column (4), wherein the limit block (41) is capable of abutting against the connecting column (22).