Automatic wine jar kiln loading device with novel wine jar chuck

Abstract

The utility model provides an automatic wine jar kiln loading device with a novel wine jar chuck, and belongs to the field of manufacturing of ceramic wine jars and wine jars. In the device, the shape of the shell is designed according to the outline of a wine jar green body, a steel structure is welded to form a mechanical wine jar chuck, and in-out and up-and-down moving grabbing is carried out by means of arc-shaped positioning at the bottom and arc-shaped difference. After the chuck is used, efficiency is improved, operation is convenient, and positioning is accurate. On the basis, an upper slide way is additionally arranged above a lower slide way for transferring a green body, a lifting cylinder provided with the chuck is carried on an upper tackle, and the transverse movement of the upper tackle and the vertical movement of the lifting cylinder are utilized to complete the transverse in-out and vertical lifting actions of the shell towards the green body, so that the grabbing and kiln loading processes are automatically completed. Based on the structure, the working efficiency is greatly improved, the operation is convenient, the positioning is accurate, the labor intensity is reduced, and meanwhile, the device has the advantages of saving time, labor and cost and the like.

Description

Technical Field

[0001] The utility model belongs to the field of manufacturing ceramic wine jars and vats, and particularly relates to an automatic kiln loading device for wine jars with a novel wine jar chuck. Background Art

[0002] In the production process of wine jars and vats, the process of loading the green bodies into the kiln is completed manually. That is, workers wrap the wine jar green bodies with cloth bags for handling. This not only has low efficiency and inconvenient operation, but also the wine jar green bodies are prone to collision and damage. In addition, some manufacturers use gourds to hoist manually for kiln loading operations, which also have defects such as low production capacity, low efficiency, inconvenient operation, high labor cost, high labor intensity, time-consuming and laborious. At the same time, the problem of collision and damage to the wine jar green bodies cannot be avoided. Summary of the Invention

[0003] The utility model aims at the technical defects of the existing technology and provides an automatic kiln loading device for wine jars with a novel wine jar chuck to solve the technical problems such as low efficiency of manual operation, inconvenient operation, and easy collision and damage of the green bodies.

[0004] To achieve the above technical purposes, the utility model adopts the following technical solutions:

[0005] An automatic kiln loading device for wine jars with a novel wine jar chuck, including a platform, a trough body, a lower slideway, a lower slide car, a frame, an upper slideway, an upper slide car, a lifting cylinder, a housing, a convex belt, and a supporting platform. Among them, there is a trough body on the platform, a lower slideway is fixedly arranged in the trough body, there is a lower slide car on the lower slideway, a frame is fixedly connected to the platform, there is an upper slideway on the frame, the upper slideway spans above the lower slideway, there is an upper slide car on the upper slideway, a lifting cylinder is fixedly connected to the upper slide car, the free end of the lifting cylinder is connected with a housing, the housing fits the shape of one side of the wine jar, at least two convex belts are arranged on the inner wall of the other side of the housing, and a supporting platform is arranged at the bottom end of the other side of the housing.

[0006] Preferably, both the convex belt and the supporting platform extend along the arc direction.

[0007] Preferably, the extending direction of the lower slideway is skew perpendicular to the extending direction of the upper slideway.

[0008] Preferably, it further includes a numerical control system. Among them, the driving mechanisms of the lower slide car, the upper slide car, and the lifting cylinder are respectively connected to the numerical control system.

[0009] Preferably, the maximum diameter of the wine jar is located in the middle thereof, the diameter of the convex belt and the diameter of the supporting platform are both larger than the diameter of the bottom end of the wine jar, and the diameter of the convex belt and the diameter of the supporting platform are both smaller than the maximum diameter of the wine jar.

[0010] In the above technical solution, the platform plays a basic bearing role; the trough is used to set the lower slideway; the lower slideway provides a moving space for the lower trolley; the lower trolley transports the blank to the kiln; the frame is used to set the upper slideway, and the upper slideway provides a lateral moving space for the upper trolley, enabling it to move laterally above the lower trolley; the upper trolley bears the lifting cylinder; the lifting cylinder can provide vertical movement ability; based on the vertical movement of the lifting cylinder and the lateral movement of the upper trolley, the shell can be driven to make lateral in-and-out and vertical lifting movements towards the blank; the two convex bands and the supporting table in the shell have diameters larger than the bottom diameter of the wine jar but smaller than the maximum diameter in the middle of the wine jar. Therefore, the two convex bands and the supporting table can laterally abut against the side surface of the wine jar from below, and then support the wine jar to the middle and lower part through the lifting action, playing a grasping role.

[0011] In the present utility model, the shape of the shell is designed according to the contour of the wine jar blank, and a mechanical wine jar chuck is formed by welding a steel structure, relying on the bottom arc for positioning. This chuck structure is welded with steel plates. According to the contour structure of the wine jar, based on the bottom arc positioning, using the arc difference, it can move in and out, up and down to grab. After using this chuck, the efficiency is improved, the operation is convenient, and the positioning is accurate. On this basis, the present invention adds an upper slideway above the lower slideway for transporting the blank, and mounts the lifting cylinder equipped with the above-mentioned chuck on the upper trolley, and uses the lateral movement of the upper trolley and the vertical movement of the lifting cylinder to complete the lateral in-and-out and vertical lifting movements of the shell towards the blank, thereby automatically completing the grasping and loading process into the kiln. Based on the above structure, the operation efficiency is greatly improved, the operation is convenient, the positioning is accurate, the labor intensity is reduced, and at the same time, it has the advantages of time-saving, labor-saving and cost-saving. Thanks to the structure of the present utility model, it is expected to further introduce a numerical control system in order to achieve the effect of cyclic automatic operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a perspective view of the present utility model before automatic grasping;

[0013] Figure 2 is a perspective view of the present utility model during automatic grasping;

[0014] Figure 3 is a perspective view of the present utility model after automatic grasping;

[0015] Figure 4 is a perspective view of the shell in the present utility model;

[0016] In the figure:

[0017] 1. Platform 2. Tank body 3. Lower slideway 4. Lower pulley 5. Frame 6. Upper slideway 7. Upper pulley 8. Lifting cylinder 9. Housing 10. Convex belt 11. Support platform. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The following will describe in detail the specific embodiments of the present utility model. To avoid excessive unnecessary details, the well-known structures or functions will not be described in detail in the following embodiments. The approximate language used in the following embodiments can be used for quantitative expressions, indicating that certain changes in quantity are allowed without changing the basic functions. Unless otherwise defined, the technical and scientific terms used in the following embodiments have the same meanings as commonly understood by those skilled in the art to which the present utility model belongs.

[0019] Embodiment 1

[0020] An automatic wine vat loading device with a novel wine vat chuck, as Figures 1 to 4 shown, includes a platform 1, a trough 2, a lower slideway 3, a lower trolley 4, a frame 5, an upper slideway 6, an upper trolley 7, a lifting cylinder 8, a housing 9, a convex belt 10, and a support table 11. Among them, there is a trough 2 on the platform 1, a lower slideway 3 is fixedly arranged in the trough 2, a lower trolley 4 is on the lower slideway 3, a frame 5 is fixedly connected to the platform 1, an upper slideway 6 is on the frame 5, the upper slideway 6 spans above the lower slideway 3, an upper trolley 7 is on the upper slideway 6, a lifting cylinder 8 is fixedly connected to the upper trolley 7, the free end of the lifting cylinder 8 is connected to a housing 9, the housing 9 fits the shape of one side of the wine vat, at least two convex belts 10 are provided on the inner wall of the other side of the housing 9, and a support table 11 is provided at the bottom end of the other side of the housing 9.

[0021] Among them, the platform 1 plays a basic bearing role; the trough 2 is used to set the lower slideway 3; the lower slideway 3 provides a movement space for the lower trolley 4; the lower trolley 4 transports the green body to the kiln; the frame 5 is used to set the upper slideway 6, and the upper slideway 6 provides a lateral movement space for the upper trolley 7, enabling it to move laterally above the lower trolley 4; the upper trolley 7 bears the lifting cylinder 8; the lifting cylinder 8 can provide vertical movement ability; based on the vertical movement of the lifting cylinder 8 and the lateral movement of the upper trolley 7, the housing 9 can be driven to make lateral in-and-out and vertical lifting movements towards the green body; the two convex belts 10 and the support table 11 in the housing 9 have diameters larger than the bottom diameter of the wine vat but smaller than the maximum diameter in the middle of the wine vat. Therefore, the two convex belts 10 and the support table 11 can laterally abut against the side surface of the wine vat from the lower part, and then hold the middle and lower part of the wine vat through the lifting action, playing a grasping role.

[0022] Embodiment 2

[0023] An automatic wine vat loading device with a novel wine vat chuck, as Figures 1 to 4As shown in the figure, it includes a platform 1, a trough body 2, a lower slideway 3, a lower pulley 4, a frame 5, an upper slideway 6, an upper pulley 7, a lifting cylinder 8, a housing 9, a convex belt 10, and a support platform 11. Among them, there is a trough body 2 on the platform 1, a lower slideway 3 is fixedly arranged in the trough body 2, a lower pulley 4 is arranged on the lower slideway 3, a frame 5 is fixedly connected to the platform 1, an upper slideway 6 is arranged on the frame 5, the upper slideway 6 straddles above the lower slideway 3, an upper pulley 7 is arranged on the upper slideway 6, a lifting cylinder 8 is fixedly connected to the upper pulley 7, a housing 9 is connected to the free end of the lifting cylinder 8, the housing 9 fits the shape of one side of the wine barrel, at least two convex belts 10 are arranged on the inner wall of the other side of the housing 9, and a support platform 11 is arranged at the bottom end of the other side of the housing 9. Among them, both the convex belt 10 and the support platform 11 extend along the arc direction. The extending direction of the lower slideway 3 and the extending direction of the upper slideway 6 are skew perpendicular. It also includes a numerical control system. Among them, the driving mechanism of the lower pulley 4, the driving mechanism of the upper pulley 7, and the lifting cylinder 8 are respectively connected to the numerical control system. The maximum diameter of the wine barrel is located in the middle thereof, the diameters of the convex belt 10 and the support platform 11 are both larger than the diameter of the bottom end of the wine barrel, and the diameters of the convex belt 10 and the support platform 11 are both smaller than the maximum diameter of the wine barrel.

[0024] The embodiments of the present invention have been described in detail above, but the above content is only the preferred embodiments of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the scope of the application of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automatic kiln loading device for wine vats with a new type of wine vat chuck, characterized in that: The invention comprises a platform (1), a trough body (2), a lower slide (3), a lower trolley (4), a frame (5), an upper slide (6), an upper pulley (7), a lifting cylinder (8), a shell (9), a convex belt (10), and a support platform (11), wherein the platform (1) is provided with a trough body (2), a lower slide (3) is fixedly arranged in the trough body (2), a lower pulley (4) is provided on the lower slide (3), a frame (5) is fixedly connected to the platform (1), an upper slide (6) is provided on the frame (5), the upper slide (6) is straddled above the lower slide (3), an upper pulley (7) is provided on the upper slide (6), a lifting cylinder (8) is fixedly connected to the upper pulley (7), a shell (9) is connected to the free end of the lifting cylinder (8), the shell (9) is matched with the shape of one side of the wine jar, at least two convex belts (10) are provided on the inner wall of the other side of the shell (9), and a support platform (11) is provided at the bottom end of the other side of the shell (9).

2. The automatic kiln loading device for wine vats with a novel wine vat chuck according to claim 1 is characterized in that: The convex belt (10) and the support platform (11) both extend along an arc direction.

3. The automatic kiln loading device for wine vats with a novel wine vat chuck according to claim 1 is characterized in that: The extending direction of the lower slideway (3) is skewed and perpendicular to the extending direction of the upper slideway (6).

4. The automatic kiln loading device for wine vats with a novel wine vat chuck according to claim 1 is characterized in that: It also includes a numerical control system, wherein the drive mechanism of the lower pulley (4), the drive mechanism of the upper pulley (7) and the lifting cylinder (8) are respectively connected to the numerical control system.

5. The automatic kiln loading device for wine vats with a novel wine vat chuck according to claim 1 is characterized in that: The maximum diameter of the wine tank is located in the middle thereof, the diameter of the convex belt (10) and the diameter of the support platform (11) are both larger than the diameter of the bottom end of the wine tank, and the diameter of the convex belt (10) and the diameter of the support platform (11) are both smaller than the maximum diameter of the wine tank.

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