Heavy-duty tray elevator butted with AGV (Automatic Guided Vehicle)

By using a double-headed motor and multiple pulley components in the heavy-duty pallet hoist connected to the AGV, the fitting method of pulley components is changed, and the problem of high-frequency output of the drive components is solved, which extends the service life and improves the stability and reliability of the equipment.

CN222907290UActive Publication Date: 2025-05-27WUHU KANGMING MASCH TECH CO LTD
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Patent Information

Application Number
CN202422086106.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-05-27
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing heavy-duty pallet hoist that docks AGVs require high frequency output when lifting cargo, resulting in a shorter service life.

Method used

The double-headed motor and multiple pulley components are adopted. Through the setting of the pulley components, the matching mode between the fixed pulley and the moving pulley is changed, so as to reduce the output power required to drive the motor and reduce the frequency of high-frequency output.

Benefits of technology

It extends the service life of the drive components, reduces equipment energy consumption, and improves the stability and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of elevators, and provides a heavy tray elevator for butt joint of an AGV, which comprises a double-head motor, output shafts on two sides of the double-head motor are fixedly connected with a first turntable and a second turntable, the first turntable is arranged between the double-head motor and the second turntable, and the second turntable is arranged between the double-head motor and the second turntable. Ropes are fixedly connected to the interiors of the first rotating disc and the second rotating disc, pulley assemblies are arranged on the surfaces of the ropes in a winding mode, an elevating block is fixedly connected to the lower portion of the double-head motor, a placement hanging plate is fixedly connected to the lower portion of the elevating block, and the double-head motor is arranged in the middle of the placement hanging plate. When in use, a plurality of pulley labor-saving components and a changed matching mode of a fixed pulley and a movable pulley can be achieved, and when a lifting plate below is lifted, according to a pulley labor-saving formula, the output power required by a driving motor can be reduced, the high-frequency working time of a driving component can be shortened, and the effect of prolonging the service life of the driving component can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of elevators, and more specifically, to a heavy-duty pallet elevator for docking with an AGV. Background Technique

[0002] For projects using AGVs to pick up and place goods for inbound and outbound operations, considering the stability of the AGV during travel, the center of gravity of the AGV should be low, so the height of the AGV body should be low. However, due to the limitations of its own structure, the lowest position for the inbound and outbound stacker to pick up and place goods is higher than the height of the AGV body. To meet the on-site application requirements, there are hydraulic lifting conveyors in the industry, and gantry elevators are also used to compensate for the difference in height between the AGV body and the lowest pick-up and placement height of the stacker.

[0003] After retrieval, the existing patent (Publication No.: CN 220951027 U) discloses a heavy-duty pallet elevator for docking with an AGV. This heavy-duty pallet elevator for docking with an AGV can offset half of the weight of the lifted goods by using a counterweight assembly, enabling a motor with the same power and speed ratio to lift nearly twice the weight of goods; for the lifting of heavy goods, it can reduce the impact on the drive mechanism when the motor starts, making the lifting more stable, and the equipment more stable, reliable, and durable; moreover, a low-power motor can reduce the energy consumption of the equipment, save energy, and reduce unnecessary expenses.

[0004] However, in the above solution, there are still certain deficiencies. By using a counterweight assembly, when lifting the heavy AGV pallet, the drive assembly needs to generate sufficient kinetic energy to lift the goods and the counterweight assembly below. For the drive assembly, high-frequency output for a long time is required, which places a greater demand on the drive assembly and reduces the service life of the drive assembly.

[0005] In view of this, the utility model proposes a heavy-duty pallet elevator for docking with an AGV. Content of the Utility Model

[0006] The utility model proposes a heavy-duty pallet elevator for docking with an AGV, which solves the problems in the related technology that there are high requirements for the output power of the drive motor, and the drive assembly needs to perform high-frequency output work when lifting the goods below.

[0007] The technical solution of the utility model is as follows: A heavy-duty pallet elevator for docking with an AGV, comprising: a double-headed motor, output shafts on both sides of the double-headed motor are fixedly connected with a first turntable and a second turntable, and the first turntable is arranged between the double-headed motor and the second turntable. Inside the first turntable and the second turntable, ropes are fixedly connected, and pulley assemblies are wound around the surfaces of the ropes. Below the double-headed motor, a heightening block is fixedly connected, and below the heightening block, a placement hanging plate is fixedly connected, and the double-headed motor is arranged in the middle of the placement hanging plate.

[0008] Preferably, the pulley assembly includes a fixed pulley member and a movable pulley member. The fixed pulley member includes a bifurcated plate. At one end inside the bifurcated plate, a small pulley is rotatably connected, and at the middle inside the bifurcated plate, a large pulley is rotatably connected.

[0009] Preferably, the movable pulley member includes a fixed fork plate. At one end inside the fixed fork plate, a fixed pulley is rotatably connected. The fixed fork plates are fixed at the four corners of the bottom surface of the placement hanging plate, and the other ends of the ropes are connected to the bottom ends of the fixed fork plates.

[0010] Preferably, one end of the bifurcated plate is fixedly connected to a connecting rod. The bottom end of the connecting rod is fixedly connected to a bent plate. One side of the bent plate is fixedly connected to a support rod, and the bent plate and the support rod form a triangular support structure.

[0011] Preferably, the other sides of the bent plates are all fixedly connected to connecting rods. One sides of the plurality of connecting rods are commonly fixedly connected to a lifting plate.

[0012] Preferably, insertion grooves are formed at the four corners of the placement hanging plate, and ropes are inserted into the insertion grooves. Pulleys are fixedly connected to the opposite inner parts of the plurality of insertion grooves.

[0013] Preferably, support square groove rods are fixedly connected to the four corners of the bottom surface of the placement hanging plate, and fixed fork plates are arranged at the topmost ends inside the support square groove rods.

[0014] Preferably, sliding grooves are formed on the opposite inner sides of the support square groove rods, and the connecting rods slide in the sliding grooves.

[0015] The working principle and beneficial effects of the present utility model are as follows:

[0016] In the present utility model, through the arrangement of a plurality of pulley assemblies, when in use, a plurality of pulley force-saving assemblies can be achieved, and the cooperation mode of the fixed pulley and the movable pulley can be changed. When lifting the lower lifting plate, according to the pulley force-saving formula, the output power required by the driving motor can be reduced, and the working time of the driving assembly with high frequency can be reduced, achieving the effect of extending the service life of the driving assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The following further describes the present utility model in detail with reference to the drawings and specific embodiments.

[0018] Figure 1 is a schematic structural diagram of a heavy-duty tray lifter for docking an AGV proposed by the present utility model;

[0019] Figure 2 is proposed by the present utility model Figure 1 is an enlarged structural diagram of FIG. A in the middle;

[0020] Figure 3 Schematic plan view of a heavy-duty pallet lifter for docking with an AGV proposed by the present utility model;

[0021] Figure 4 Schematic diagram of a plurality of pulley assemblies proposed by the present utility model;

[0022] Figure 5 Schematic diagram of the pulley connection structure of the pulley assembly proposed by the present utility model;

[0023] Figure 6 Schematic diagram of the pulley assembly proposed by the present utility model.

[0024] In the figure: 1. Double-headed motor; 2. First turntable; 3. Second turntable; 4. Rope; 5. Pulley assembly; 501. Fixed pulley member; 5011. Forked plate; 5012. Small pulley; 5013. Large pulley; 502. Movable pulley member; 5021. Fixed fork plate; 5022. Fixed pulley; 6. Lifting block; 7. Mounting hanging plate; 8. Connecting rod; 9. Bent plate; 10. Support rod; 11. Connecting rod; 12. Lifting plate; 13. Insertion groove; 14. Pulley; 15. Support square groove rod; 16. Slide groove. Specific implementation manners

[0025] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.

[0026] The embodiments of the present application disclose a heavy-duty pallet lifter for docking with an AGV. Please refer to Figures 1 to 6, including: a double-headed motor 1. By setting the double-headed motor 1, the function of double-headed driving can be achieved during use. Output shafts on both sides of the double-headed motor 1 are fixedly connected with a first turntable 2 and a second turntable 3 respectively. By setting the first turntable 2 and the second turntable 3, the function of connecting a rope 4 can be achieved during use. And the first turntable 2 is arranged between the double-headed motor 1 and the second turntable 3. Ropes 4 are fixedly connected inside both the first turntable 2 and the second turntable 3. By setting the ropes 4, the function of lifting the pulley assembly 5 below through the ropes 4 can be achieved during use. The pulley assembly 5 is wound around the surface of the ropes 4. By setting the pulley assembly 5, the lifting method through the pulley assembly 5 can be achieved during use. With the cooperation of multiple pulley assemblies 5, the function of reducing the high-frequency working time of the driving assembly can be achieved. A heightening block 6 is fixedly connected below the double-headed motor 1. By setting the heightening block 6, the function of heightening the double-headed motor 1 can be achieved during use. A mounting suspension plate 7 is fixedly connected below the heightening block 6. By setting the mounting suspension plate 7, the function of installing parts on the top and bottom of the mounting suspension plate 7 can be achieved during use. And the double-headed motor 1 is arranged in the middle of the mounting suspension plate 7.

[0027] The pulley assembly 5 includes a fixed pulley member 501. By setting the fixed pulley member 501, the function of winding around the surfaces of 5012 and the large pulley 5013 can be achieved during use. A movable pulley member 502. The fixed pulley member 501 includes a bifurcated plate 5011. By setting the bifurcated plate 5011, the function of installing the small pulley 5012 and the large pulley 5013 can be achieved during use. A small pulley 5012 is rotatably connected to one end inside the bifurcated plate 5011. By setting the small pulley 5012, the function of winding the rope 4 can be achieved during use. And a large pulley 5013 is rotatably connected to the middle inside the bifurcated plate 5011. By setting the large pulley 5013, the function of winding the rope 4 can be achieved during use.

[0028] The movable pulley member 502 includes a fixed fork plate 5021. By setting the fixed fork plate 5021, the function of installing and fixing the movable pulley member 502 at the four corners of the bottom surface of the mounting suspension plate 7 can be achieved during use. A fixed pulley 5022 is rotatably connected to one end inside the fixed fork plate 5021. By setting the fixed pulley 5022, the function of winding the rope 4 can be achieved during use. The fixed fork plate 5021 is fixed at the four corners of the bottom surface of the mounting suspension plate, and the other end of the rope 4 is connected to the bottom end of the fixed fork plate 5021.

[0029] One end of the bifurcated plate 5011 is fixedly connected to a connecting rod 8. Through the arrangement of the connecting rod 8, the function of connecting the bending plate 9 can be achieved during use. The bottom end of the connecting rod 8 is fixedly connected to a bending plate 9. Through the arrangement of the bending plate 9, the function of installing the connecting rod 11 can be achieved during use. One side of the bending plate 9 is fixedly connected to a support rod 10. Through the arrangement of the support rod 10, the function of supporting the bent portion of the bending plate 9 can be achieved during use, and the bending plate 9 and the support rod 10 form a triangular support structure.

[0030] On the other side of the bending plate 9, connecting rods 11 are fixedly connected. Through the arrangement of the connecting rods 11, the function of jointly connecting the lifting plate 12 can be achieved during use. On one side of multiple connecting rods 11, a lifting plate 12 is fixedly connected together. Through the arrangement of the lifting plate 12, the function of lifting the support plate can be achieved during use.

[0031] Insertion grooves 13 are provided at the four corners of the placement hanging plate 7. Through the arrangement of the insertion grooves 13, the function of internally inserting the rope 4 can be achieved during use, and the function of the rope 4 being inserted inside the insertion groove 1. On the relative inner sides of multiple insertion grooves 13, pulleys 14 are fixedly connected. Through the arrangement of the pulleys 14, the function of facilitating the insertion of the rope 4 into the insertion groove 13 and reducing friction can be achieved during use.

[0032] At the four corners of the bottom surface of the placement hanging plate 7, support square groove rods 15 are fixedly connected. Through the arrangement of the support square groove rods 15, the function of supporting the placement hanging plate 7 can be achieved during use, and a fixed fork plate 5021 is provided at the topmost end of the support square groove rod 15.

[0033] Sliding grooves 16 are provided on the relative inner sides of the support square groove rods 15. Through the arrangement of the sliding grooves 16, the function of internally sliding the connecting rod 11 can be achieved during use, and the connecting rod 11 slides in the sliding groove 16.

[0034] Working principle and usage process: When placing the support plate on the lifting plate 12, on both sides of the lifting plate 12, through the cable assembly 5 connected by the bending plate 9, by pulling the rope 4 wound inside the cable assembly 5, the function of saving effort is achieved. When the double-headed motor 1 drives the first turntable 2 and the second turntable 3 to rotate, the rope 4 is slowly contracted, pulling the fixed pulley member 501 inside the cable assembly 5 to move upward, achieving the purpose of saving effort, driving the lifting plate 12 to move upward, and lifting the support plate placed inside the lifting plate 12.

[0035] The above is only the preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. A heavy-duty pallet lifter docked with an AGV, comprising: A double-headed motor (1), characterized in that the output shafts on both sides of the double-headed motor (1) are fixedly connected to the first turntable (2) and the second turntable (3), and the first turntable (2) is arranged between the double-headed motor (1) and the second turntable (3), the insides of the first turntable (2) and the second turntable (3) are fixedly connected to ropes (4), the surface of the ropes (4) is wound with a pulley assembly (5), the bottom of the double-headed motor (1) is fixedly connected to a raised block (6), the bottom of the raised block (6) is fixedly connected to a mounting hanger (7), and the double-headed motor (1) is arranged in the middle of the mounting hanger (7).

2. A heavy-duty pallet lifter docked with AGV according to claim 1, characterized in that: The pulley assembly (5) comprises a fixed pulley component (501) and a movable pulley component (502); the fixed pulley component (501) comprises a forked plate (5011); one end of the forked plate (5011) is rotatably connected to a small pulley (5012); and the middle portion of the forked plate (5011) is rotatably connected to a large pulley (5013).

3. A heavy-duty pallet lifter docked with AGV according to claim 2, characterized in that: The movable pulley member (502) comprises a fixed fork plate (5021), one end of the fixed fork plate (5021) being rotatably connected to a fixed pulley (5022), the fixed fork plate (5021) being fixed at four corners of the bottom surface of the placement hanging plate (7), and the bottom end of the fixed fork plate (5021) being connected to the other end of the rope (4).

4. The heavy-duty pallet lifter docking with AGV according to claim 2, characterized in that: One end of the bifurcated plate (5011) is fixedly connected to a connecting rod (8), the bottom end of the connecting rod (8) is fixedly connected to a bending plate (9), one side of the bending plate (9) is fixedly connected to a supporting rod (10), and the bending plate (9) and the supporting rod (10) form a triangular support structure.

5. The heavy-duty pallet lifter docking with AGV according to claim 4, characterized in that: The other side of the bending plate (9) is fixedly connected to a connecting rod (11), and one side of a plurality of the connecting rods (11) is commonly fixedly connected to a lifting plate (12).

6. The heavy-duty pallet lifter docking with AGV according to claim 1, characterized in that: The four corners of the placement hanger plate (7) are each provided with a through slot (13), and a rope (4) is inserted into the through slot (13), and pulleys (14) are fixedly connected to the relative interiors of a plurality of the through slots (13).

7. The heavy-duty pallet lifter docking with AGV according to claim 1, characterized in that: The four corners of the bottom surface of the placement hanging plate (7) are fixedly connected to supporting square groove rods (15), and a fixed fork plate (5021) is arranged at the top end inside the supporting square groove rod (15).

8. The heavy-duty pallet lifter docking with AGV according to claim 7, characterized in that: The opposite inner sides of the supporting square groove rod (15) are provided with sliding grooves (16), and the connecting rod (11) slides in the sliding grooves (16).

Citation Information

Patent Citations

  • A heavy-duty pallet lift docking with AGV

    CN220951027U