Full-automatic cover locking machine for disinfectant production and processing

Abstract

The utility model discloses a full-automatic cap locking machine for disinfectant production and processing, which comprises a bottle body conveyor, the left side of the top of the bottle body conveyor is bolted with a bearing plate, and the bottle body conveyor, the bearing plate, a fixed conveying assembly, an extrusion assembly, a support, a support frame, a bottle cap conveyor and a cap locking mechanism are arranged. According to the invention, the filled disinfectant bottle body is placed on a conveying belt of a bottle body conveyor to be conveyed, then the disinfectant bottle body is conveyed in a spiral clamping mode through a fixed conveying assembly located at the top of a bearing plate, and when the disinfectant bottle body is moved to the position under a filling head, the fixed conveying assembly stops rotating; a disinfectant bottle body is just fixed by an extrusion assembly located on the right side of the bottle body conveyor and then is just located at the bottom of an electric mechanical claw, and then bottle caps conveyed from the surface of the bottle cap conveyor are grabbed by starting the electric mechanical claw connected with the bottom of a rotating motor on the rear side of the top of a rotating plate.

Description

Technical Field

[0001] The utility model relates to the technical field of capping machines, in particular to a full-automatic capping machine for the production and processing of disinfectant. Background Art

[0002] The capping machine is also called a capping machine, a capping machine and a rolling machine. It is used to tighten and loosen the bottle caps of plastic bottles and glass bottles after packaging. Bottles in pharmaceutical companies, beverage factories, wineries, cosmetics factories, etc. will use capping machines. For example, after the disinfectant is filled, it needs to be capped and packaged. At this time, the bottle cap of the disinfectant needs to be screwed on, and the capping machine is needed to tighten the bottle cap.

[0003] At present, the Chinese utility model with the announcement number: CN210710652U discloses a fully automatic capping machine for the production and processing of disinfectant liquid. This utility model discloses a fully automatic capping machine for the production and processing of disinfectant liquid, including a conveying device, a clamping device and a capping device. The conveying device includes a conveyor belt, a first motor, a housing, a support plate and a support foot. The clamping device includes a second motor, a coupling, a bidirectional screw rod, a clamping plate, a guide rod, an in-position sensor, a first cross plate, a second cross plate and a stroke nut. The capping device includes Support frame, cylinder, third motor, vertical rotating shaft and locking head; when the disinfectant bottle is conveyed to the clamping plate via the conveyor belt, the conveyor belt stops after the in-place sensor detects the bottle, and the clamping plates on both sides close together to clamp the disinfectant bottle, at this time the locking device extends downward, the locking head supports the bottle cap of the disinfectant bottle, and the locking head tightens the bottle cap as the vertical rotating shaft rotates, then the locking device retracts to its original position, the clamping plate returns to its original position, and the conveyor belt continues to move forward, removing the disinfectant bottle that has completed locking the cap and bringing in the disinfectant bottle to be locked.

[0004] Most of the existing capping machines used for the production and processing of disinfectants are semi-automatic capping machines with a low degree of automation. They need to be manually placed and fixed to the bottles and bottle caps, which results in the inability to perform continuous and coherent operations when tightening the bottle caps, resulting in low production efficiency and slow speed. Therefore, a fully automatic capping machine for the production and processing of disinfectants is proposed to solve the above-mentioned problems. Utility Model Content

[0005] The main purpose of the utility model is to provide a fully automatic capping machine for the production and processing of disinfectants, aiming to solve the problem that most of the capping machines used for the production and processing of disinfectants are semi-automatic capping machines with a low degree of automation, and require manual placement and fixation of bottles and bottle caps, which results in the inability to perform continuous and coherent operations when tightening the bottle caps, resulting in low production efficiency and slow speed.

[0006] To achieve the above object, a fully automatic cap locking machine for the production and processing of disinfectant solution proposed by the present utility model includes a bottle conveyor. A bearing plate is bolted to the left side of the top of the bottle conveyor. A fixed transportation component is arranged inside the top of the bearing plate. An extrusion component is arranged on the right side of the bottle conveyor. Brackets are bolted to the front side and the rear side of the top of the bottle conveyor respectively. A support frame is bolted inside the brackets. A cap conveyor is bolted to the right side of the bottle conveyor. A cap locking mechanism is arranged at the bottom side inside the support frame;

[0007] The cap locking mechanism includes an electric push rod, a lifting plate, a servo motor, a rotating plate, a rotary motor and an electric mechanical claw. The electric push rod is bolted to the top of the support frame. The telescopic end of the electric push rod penetrates through the top of the support frame. The top of the lifting plate is bolted to the bottom of the lifting plate. The servo motor is bolted to the bottom of the lifting plate. The rotating plate is bolted to the output end of the servo motor. The rotary motors are bolted to both sides of the top of the rotating plate respectively. The output ends of the rotary motors penetrate through the top of the rotating plate. The electric mechanical claw is bolted to the bottom of the rotary motor.

[0008] Preferably, the fixed transportation component includes fixed blocks, a slow rotation motor, a positioning shaft and a spiral groove. The fixed blocks are bolted to the right sides of the front side and the rear side of the top of the bearing plate respectively. The slow rotation motor is bolted to the rear side of the rear bearing plate. The output end of the slow rotation motor penetrates through the rear side of the rear bearing plate. The rear side of the positioning shaft is bolted to the output end of the slow rotation motor. The front side of the positioning shaft is rotatably connected to the rear side of the front fixed block. The spiral groove is opened on the surface of the positioning shaft.

[0009] Preferably, the extrusion component includes support rods, spring telescopic columns, a pressing plate and a pressing groove. The support rods are bolted to the front side and the rear side of the right side of the bottle conveyor respectively. The spring telescopic columns are bolted to the left sides of the support rods. The pressing plate is bolted to the left sides of the spring telescopic columns. The pressing plate is located on the right side of the positioning shaft. The pressing groove is opened inside the left side of the pressing plate.

[0010] Preferably, a protective pad is bonded inside the pressing groove. The protective pad is made of rubber material.

[0011] Preferably, anti-slip lines are opened inside the protective pad. The anti-slip lines are in the shape of lines.

[0012] Preferably, baffles are bolted to both the front side and the rear side of the pressing plate. The baffles are in an arc shape.

[0013] Preferably, an auxiliary sliding layer is sprayed on the surface of the baffle. The auxiliary sliding layer is in the shape of smooth particles.

[0014] Preferably, sliding grooves are opened on both sides inside the support frame. Sliding blocks are bolted to both sides of the lifting plate. The sliding blocks are slidably connected inside the sliding grooves.

[0015] In the technical solution of the present utility model, by setting a bottle conveyor, a bearing plate, a fixed conveyor component, an extrusion component, a bracket, a support frame, a bottle cap conveyor and a cap locking mechanism, during use, the disinfection liquid bottles after filling are placed on the conveyor belt of the bottle conveyor for transportation, and then are conveyed in a spiral clamping manner through the fixed conveyor component located at the top of the bearing plate. And when the disinfection liquid bottle is moved directly below the filling head, the fixed conveyor component stops rotating, and the disinfection liquid bottle is just fixed by the extrusion component located on the right side of the bottle conveyor, and then is just located at the bottom of the electric mechanical claw. Then, the electric mechanical claw connected to the bottom of the rotating motor at the rear side of the top of the rotating plate is started to grab the bottle caps conveyed on the surface of the bottle cap conveyor. After that, the electric push rod drives the lifting plate to rise upward. Synchronously, the servo motor located at the bottom of the lifting plate drives the rotating plate to rotate, so that the rotating motor and the electric mechanical claw located at the rear side of the rotating plate are rotated to the front side. Then, the electric push rod pushes the lifting plate downward again, so that the bottle cap grabbed by the electric mechanical claw just falls on the top of the disinfection liquid bottle. Then, the rotating motor is started to drive the electric mechanical claw to rotate, so as to lock the bottle cap on the top of the disinfection liquid bottle. Then, the fixed conveyor component is started again to convey the disinfection liquid bottle out of the inside of the extrusion component and convey it backward on the surface of the bottle conveyor. And during this process, the electric mechanical claw rotated to the rear side grabs the bottle caps conveyed on the surface of the bottle cap conveyor again according to the above description, and then repeats the above steps. Overall, continuous and coherent automatic processing operations are achieved in this way, thereby further improving the production efficiency and speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.

[0017] Figure 1 It is a schematic structural diagram of an embodiment of the present utility model;

[0018] Figure 2 It is a schematic structural diagram of the bottle conveyor in the embodiment of the present utility model;

[0019] Figure 3 It is a schematic structural diagram of the fixed conveyor component in the embodiment of the present utility model;

[0020] Figure 4 It is a schematic structural diagram of the extrusion component in the embodiment of the present utility model;

[0021] Figure 5This is a schematic structural diagram of the lock cover mechanism according to an embodiment of the present utility model.

[0022] Explanation of the reference numerals in the attached drawings: 1. Bottle conveyor; 2. Carrying plate; 3. Fixed conveying component; 301. Fixed block; 302. Slow rotation motor; 303. Positioning shaft; 304. Spiral groove; 4. Extrusion component; 401. Support rod; 402. Spring telescopic column; 403. Pressing plate; 404. Pressing groove; 5. Support; 6. Support frame; 7. Bottle cap conveyor; 8. Lock cover mechanism; 801. Electric push rod; 802. Lifting plate; 803. Servo motor; 804. Rotating plate; 805. Rotation motor; 806. Electric mechanical claw; 9. Protective pad; 10. Baffle; 11. Chute; 12. Slide block.

[0023] The realization, functional characteristics and advantages of the purpose of the present utility model will be further described with reference to the embodiments and the attached drawings. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the attached drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0025] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the attached drawings). If the specific posture changes, the directional indications will also change accordingly.

[0026] In addition, the descriptions such as "first" and "second" in the present utility model are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0027] Moreover, the technical solutions between the various embodiments of the present utility model can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0028] The utility model provides a fully automatic cap-locking machine for the production and processing of disinfectant solution, aiming to solve the problem that most of the cap-locking machines used for the production and processing of disinfectant solution are semi-automatic cap-locking machines with low automation degree, and manual placement and fixation of bottles and bottle caps are required, resulting in discontinuous and incoherent operations when screwing the bottle caps, thus leading to low production efficiency and slow speed.

[0029] As Figures 1-5 shown, a fully automatic cap-locking machine for the production and processing of disinfectant solution provided by an embodiment of the utility model includes a bottle conveyor 1. A bearing plate 2 is bolted to the left side of the top of the bottle conveyor 1. A fixed conveyor component 3 is arranged inside the top of the bearing plate 2. An extrusion component 4 is arranged on the right side of the bottle conveyor 1. Brackets 5 are bolted to the front side and the rear side of the top of the bottle conveyor 1 respectively. A support frame 6 is bolted inside the brackets 5. A cap conveyor 7 is bolted to the right side of the bottle conveyor 1. A cap-locking mechanism 8 is arranged at the bottom side inside the support frame 6;

[0030] The cap-locking mechanism 8 includes an electric push rod 801, a lifting plate 802, a servo motor 803, a rotating plate 804, a rotating motor 805 and an electric mechanical claw 806. The electric push rod 801 is bolted to the top of the support frame 6. The telescopic end of the electric push rod 801 penetrates through the top of the support frame 6. The top of the lifting plate 802 is bolted to the bottom of the lifting plate 802. The servo motor 803 is bolted to the bottom of the lifting plate 802. The rotating plate 804 is bolted to the output end of the servo motor 803. The rotating motors 805 are bolted to both sides of the top of the rotating plate 804 respectively. The output ends of the rotating motors 805 penetrate through the top of the rotating plate 804. The electric mechanical claw 806 is bolted to the bottom of the rotating motor 805.

[0031] In the technical solution of the present utility model, by setting a bottle conveyor 1, a bearing plate 2, a fixed conveyor component 3, a squeezing component 4, a bracket 5, a support frame 6, a bottle cap conveyor 7 and a cap locking mechanism 8, during use, the disinfection liquid bottles after filling are placed on the conveyor belt of the bottle conveyor 1 for transmission, and then the fixed conveyor component 3 located on the top of the bearing plate 2 is used to realize the spiral clamping type transmission of the disinfection liquid bottles. When the disinfection liquid bottles are moved to directly below the filling head, the fixed conveyor component 3 stops rotating, and the disinfection liquid bottles are just fixed by the squeezing component 4 located on the right side of the bottle conveyor 1, and then are just located at the bottom of the electric mechanical claw 806. Then, the electric mechanical claw 806 connected to the bottom of the rotary motor 805 at the rear side of the top of the rotating plate 804 is started to grab the bottle caps conveyed on the surface of the bottle cap conveyor 7. After grabbing, the electric push rod 801 drives the lifting plate 802 to rise upward. Synchronously, the servo motor 803 located at the bottom of the lifting plate 802 drives the rotating plate 804 to rotate, so that the rotary motor 805 and the electric mechanical claw 806 located at the rear side of the rotating plate 804 are rotated to the front side. Then, the electric push rod 801 pushes the lifting plate 802 downward again, so that the bottle cap grabbed by the electric mechanical claw 806 just falls on the top of the disinfection liquid bottle. Then, the rotary motor 805 is started to drive the electric mechanical claw 806 to rotate, so as to lock the bottle cap on the top of the disinfection liquid bottle. Then, the fixed conveyor component 3 is started again to convey the disinfection liquid bottles out of the inside of the squeezing component 4 and convey them backward on the surface of the bottle conveyor 1. And during this process, the electric mechanical claw 806 rotated to the rear side grabs the bottle caps conveyed on the surface of the bottle cap conveyor 7 again according to the above description, and then the above steps are repeated. Overall, continuous and coherent automatic processing operations are achieved in this way, thereby further improving the production efficiency and speed.

[0032] Please refer to Figure 3, the fixed transportation component 3 includes a fixed block 301, a slow rotation motor 302, a positioning shaft 303, and a spiral groove 304. The fixed block 301 is respectively bolted to the right sides of the front and rear sides of the top of the bearing plate 2. The slow rotation motor 302 is bolted to the rear side of the rear bearing plate 2. The output end of the slow rotation motor 302 penetrates the rear side of the rear bearing plate 2. The rear side of the positioning shaft 303 is bolted to the output end of the slow rotation motor 302. The front side of the positioning shaft 303 is rotatably connected to the rear side of the front fixed block 301. The spiral groove 304 is formed on the surface of the positioning shaft 303. In this embodiment, by providing the fixed block 301, the slow rotation motor 302, the positioning shaft 303, and the spiral groove 304, the disinfection liquid bottles after filling are placed on the conveyor belt of the bottle conveyor 1 for transportation, and then are pulled by the bearing plate 2 to the outside of the spiral groove 304 of the positioning shaft 303. Then, the slow rotation motor 302 drives the positioning shaft 303. Then, because the spiral groove 304 on the positioning shaft 303 is spiral and has an equal pitch, the disinfection liquid bottles can be screwed into the spiral groove 304, and as the positioning shaft 303 rotates, the disinfection liquid bottles can move along the length direction of the positioning shaft 303 under the push of the groove wall of the spiral groove 304. Its moving position and distance are controlled by the positioning shaft 303, so as to realize the positioning transportation and use of the disinfection liquid bottles.

[0033] Further, please continue to refer to Figure 4 , the extrusion component 4 includes a support rod 401, a spring telescopic column 402, a pressing plate 403, and a pressing groove 404. The support rods 401 are respectively bolted to the front and rear sides on the right side of the bottle conveyor 1. The spring telescopic column 402 is bolted to the left side of the support rod 401. The pressing plate 403 is bolted to the left side of the spring telescopic column 402. The pressing plate 403 is located on the right side of the positioning shaft 303. The pressing groove 404 is formed inside the left side of the pressing plate 403. In this embodiment, by providing the support rod 401, the spring telescopic column 402, the pressing plate 403, and the pressing groove 404, when the disinfection liquid bottle is moved directly below the filling head, the positioning shaft 303 stops rotating, and the disinfection liquid bottle is just clamped by the pressing groove 404 inside the pressing plate 403, and under the cooperation of the spring telescopic column 402 behind the pressing plate 403 and the support rod 401, pressure is applied to the disinfection liquid bottle, so as to avoid rotation during the subsequent tightening of the bottle cap of the disinfection liquid bottle.

[0034] Please continue to refer to Figure 4 , a protective pad 9 is adhesively bonded inside the pressing groove 404. The protective pad 9 is made of rubber material. In this embodiment, by providing the protective pad 9, it can ensure that the inside of the pressing groove 404 has a certain softness, so as to avoid abrasion during the clamping of the bottle body.

[0035] Please refer to Figure 4, the interior of the protective pad 9 is provided with anti-slip patterns, and the anti-slip patterns are in the shape of lines. In this embodiment, by providing anti-slip patterns in the shape of lines inside the protective pad 9, the anti-slip performance of the protective pad 9 can be further improved, which is beneficial for use.

[0036] In addition, please refer to Figure 4 , baffles 10 are bolted to the front and rear sides of the pressing plate 403, and the baffles 10 are in an arc shape. In this embodiment, by providing the baffles 10, the use of traction protection for the bottles conveyed on the surface of the bottle conveyor 1 can be achieved.

[0037] In addition, please refer to Figure 4 , an auxiliary sliding layer is sprayed on the surface of the baffle 10, and the auxiliary sliding layer is in the shape of smooth particles. In this embodiment, by spraying an auxiliary sliding layer in the shape of smooth particles on the surface of the baffle 10, the smoothness of the surface of the baffle 10 can be further improved, which is beneficial for the traction use when assisting the movement of the bottles.

[0038] In addition, please refer to Figure 5 , chutes 11 are provided on both sides inside the support frame 6, sliders 12 are bolted to both sides of the lifting plate 802, and the sliders 12 are slidably connected inside the chutes 11. In this embodiment, by providing the chutes 11 and the sliders 12, the stability of the lifting plate 802 when sliding and lifting inside the support frame 6 can be further improved, which is beneficial for use.

[0039] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structural transformation made under the concept of the present invention by using the content of the specification and drawings of the present invention, or directly / indirectly applied in other related technical fields, is included in the patent protection scope of the present invention.

Claims

1. A fully automatic capping machine for the production and processing of disinfectant, characterized in that: The fully automatic capping machine for the production and processing of disinfectant comprises a bottle conveyor (1), a bearing plate (2) is bolted to the left side of the top of the bottle conveyor (1), a fixed conveying assembly (3) is arranged on the inner side of the top of the bearing plate (2), an extrusion assembly (4) is arranged on the right side of the bottle conveyor (1), a bracket (5) is bolted to the front and rear sides of the top of the bottle conveyor (1), a support frame (6) is bolted to the inside of the bracket (5), a bottle cap conveyor (7) is bolted to the right side of the bottle conveyor (1), and a capping mechanism (8) is arranged on the bottom side of the support frame (6); The locking cover mechanism (8) comprises an electric push rod (801), a lifting plate (802), a servo motor (803), a rotating plate (804), a rotating motor (805) and an electric mechanical claw (806), wherein the electric push rod (801) is bolted to the top of the support frame (6), the telescopic end of the electric push rod (801) passes through the top of the support frame (6), the top of the lifting plate (802) is bolted to the bottom of the lifting plate (802), the servo motor (803) is bolted to the bottom of the lifting plate (802), the rotating plate (804) is bolted to the output end of the servo motor (803), the rotating motor (805) is bolted to both sides of the top of the rotating plate (804), the output end of the rotating motor (805) passes through the top of the rotating plate (804), and the electric mechanical claw (806) is bolted to the bottom of the rotating motor (805).

2. The fully automatic capping machine for disinfectant production and processing according to claim 1, characterized in that: The fixed transmission component (3) comprises a fixed block (301), a slow-rotating motor (302), a positioning shaft (303) and a spiral groove (304); the fixed block (301) is bolted to the right sides of the front and rear sides of the top of the bearing plate (2), respectively; the slow-rotating motor (302) is bolted to the rear side of the rear bearing plate (2); the output end of the slow-rotating motor (302) passes through the rear side of the rear bearing plate (2); the rear side of the positioning shaft (303) is bolted to the output end of the slow-rotating motor (302); the front side of the positioning shaft (303) is rotatably connected to the rear side of the front fixed block (301); and the spiral groove (304) is provided on the surface of the positioning shaft (303).

3. The fully automatic capping machine for disinfectant production and processing according to claim 1, characterized in that: The extrusion assembly (4) comprises a support rod (401), a spring telescopic column (402), a pressure plate (403) and a pressure groove (404); the support rod (401) is bolted to the front side and the rear side of the right side of the bottle conveyor (1), respectively; the spring telescopic column (402) is bolted to the left side of the support rod (401); the pressure plate (403) is bolted to the left side of the spring telescopic column (402); the pressure plate (403) is located on the right side of the positioning shaft (303); and the pressure groove (404) is opened inside the left side of the pressure plate (403).

4. The fully automatic capping machine for disinfectant production and processing according to claim 3, characterized in that: A protective pad (9) is bonded inside the pressing groove (404), and the protective pad (9) is made of rubber material.

5. The fully automatic capping machine for disinfectant production and processing according to claim 4, characterized in that: The protective pad (9) is provided with anti-skid patterns inside, and the anti-skid patterns are in the shape of lines.

6. The fully automatic capping machine for disinfectant production and processing according to claim 3, characterized in that: The front and rear sides of the pressure plate (403) are both bolted with baffles (10), and the baffles (10) are arc-shaped.

7. The fully automatic capping machine for disinfectant production and processing according to claim 6, characterized in that: The surface of the baffle (10) is sprayed with an auxiliary slip layer, which is in the shape of smooth particles.

8. The fully automatic capping machine for disinfectant production and processing according to claim 1, characterized in that: Slide grooves (11) are provided on both sides of the support frame (6), and sliders (12) are bolted to both sides of the lifting plate (802), and the sliders (12) are slidably connected to the inside of the slide grooves (11).

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