Printing ink production filling machine with splash-proof structure
By using combined technologies such as electric push rods, solenoid flow valves, infrared sensors and other technologies in the filling machine for ink production, the problem of inaccurate filling volumes of different models of filling bottles is solved in the existing technology, and the splash protection and filling accuracy of different models of bottles is achieved, and the filling bottles are avoided from deviating from the position of the filling head.
Patent Information
- Application Number
- CN202422002093.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The existing ink production filling machines with splash-proof structure cannot adapt to different models of filling bottles, and the ink filling process is prone to excessive or too small filling volume, and the position of the filling head may deviate during the filling bottle transportation process.
A filling machine for ink production with a splash-proof structure is designed, using a combination of electric push rod, filling head, solenoid flow valve, hose, suction pump, straw, through-trough, sealing disk, through-hole, moving groove, moving plate, infrared sensor, lock bolt and controller. Through the cooperation of infrared sensors and controllers, the positioning and sealing of different models of filling bottles is achieved; the cooperation of electromagnetic flow valves and suction pumps is achieved to ensure the accuracy of ink filling; the cooperation of moving grooves and locking bolts is adjusted to adjust the spacing of infrared sensors to prevent the filling bottle from deviating from the filling head.
It realizes splash protection for different models of filling bottles, ensures the accuracy of ink filling, avoids deviation from the filling head during the filling bottle conveying process, and improves the reliability and efficiency of the filling process.
Smart Images

Figure CN222907536U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of filling machines, in particular to a filling machine for ink production with a splash-proof structure. Background Technique
[0002] The filling machine for ink production is a device specifically used for packaging and filling ink products. It plays a key role in the ink production line and can automatically complete processes such as ink filling, sealing, and marking. The filling machine for ink production with a splash-proof structure is a filling device with a special design or device to prevent ink from splashing. It is mainly used in the ink production process to fill ink from a storage container into a packaging container and adopts a series of splash-proof measures to reduce potential safety hazards and environmental pollution caused by liquid splashing.
[0003] According to the public patent 202321982861.5, a filling machine for ink production with a splash-proof structure includes a main machine. A filling component is arranged on one side of the main machine. The filling component includes a support frame arranged on one side of the main machine. A material tank is arranged at the top of the support frame. A guide material box installed on the support frame is arranged at the bottom of the material tank. In the process of implementing the present utility model, the inventor found that at least the following problems in the prior art have not been solved. By setting the filling component, the original liquid in the material tank flows into the guide material box, and the original liquid is introduced into the storage cylinder through a diversion hole. Then, the diversion column rotates to block the diversion column and the guide material box, so that the storage cylinder and the filling nozzle can be connected through the diversion hole. Then, an electric push rod drives the piston to displace to pressurize the original liquid in the storage cylinder to solve the problem of splash prevention. During use, the traditional filling machine for ink production with a splash-proof structure cannot prevent splashing for different types of filling bottles, and it is easy to have the phenomenon of too much or too little filling amount during the ink filling process and the filling bottle is easy to deviate from the position of the filling head during the conveying process. Therefore, a new technical solution needs to be designed to solve this problem. Content of the Utility Model
[0004] The purpose of the present utility model is to overcome the deficiencies of the prior art, adapt to the actual needs, and provide a filling machine for ink production with a splash-proof structure to solve the technical problems that the current filling machine for ink production with a splash-proof structure cannot prevent splashing for different types of filling bottles, and it is easy to have the phenomenon of too much or too little filling amount during the ink filling process and the filling bottle is easy to deviate from the position of the filling head during the conveying process.
[0005] To achieve the purpose of the present utility model, the technical solution adopted by the present utility model is as follows: Design a filling machine for ink production with a splash-proof structure, including a filling table. One end of the filling table is provided with a filling bottle conveying mechanism, and the other end of the filling table is provided with an ink storage tank. A carrying beam is also provided in the middle of the filling table. The top end of the carrying beam is connected to a filling head through an electric push rod. One side of the filling head is connected to a hose through an electromagnetic flow valve. The other end of the hose is connected to a suction pipe through a suction pump. A through groove is opened in the middle of one side of the carrying beam. The filling end of the filling head is connected to a sealing disc through a through hole. A moving groove is also opened on the filling table. A moving plate is installed inside the moving groove. An infrared sensor is installed on one side of the moving plate. A locking bolt is also installed on the top end of the moving plate. A controller is installed near one side of the moving groove.
[0006] Preferably, the upper surface of the filling bottle conveying mechanism is flush with the upper surface of the filling table.
[0007] Preferably, the bottom end of the carrying beam is fixedly connected to the upper surface of the filling table. The installation end of the electric push rod is fixedly connected to the top end of the carrying beam. The output end of the electric push rod is fixedly connected to the top end of the filling head.
[0008] Preferably, one end of the electromagnetic flow valve is hermetically connected to one side of the filling head and communicates with its interior. The other end of the electromagnetic flow valve is hermetically connected to one end of the hose. The other end of the hose is hermetically connected to one end of the suction pump. The other end of the suction pump is hermetically connected to one end of the suction pipe. The other end of the suction pipe is hermetically connected to one side of the ink storage tank and communicates with its interior.
[0009] Preferably, the sealing disc is sleeved on the filling end of the filling head through a through hole and is hermetically connected to its outer surface.
[0010] Preferably, the moving plate is slidably connected inside the moving groove. The infrared sensor is fixedly connected to one side of the moving plate, and its monitoring end is close to one side of the filling bottle conveying mechanism. The locking bolt is threaded into the interior of the moving plate and abuts against the upper surface of the filling table.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] The utility model combines an electric push rod, a filling head, an electromagnetic flow valve, a hose, a suction pump, a straw, a through groove, a sealing disc, a through hole, a moving groove, a moving plate, an infrared sensor, a locking bolt and a controller. When filling ink, first place the filling bottle on the filling bottle conveying mechanism for conveying. When the two infrared sensors detect the filling bottle, the controller will control the filling bottle conveying mechanism to stop conveying, and then the electric push rod will drive the filling head to move downward so that the lower part of the filling head is inserted into the interior of the filling bottle. At this time, the sealing disc will abut against the bottle mouth of the filling bottle, so as to seal the bottle mouth of the filling bottle, thus avoiding the ink from splashing out of the filling bottle mouth. Therefore, the sealing disc is suitable for preventing splashing of different models of filling bottles;
[0013] When filling ink, the suction pump will draw out the ink in the ink storage tank through the straw, and convey it to the filling head through the hose. Then the filling head will inject the ink into the filling bottle. When the amount of ink filled reaches the measurement of the electromagnetic flow, the controller will control the electromagnetic flow valve to close, so as to stop filling, improving the accuracy in the ink filling process;
[0014] Before filling ink, first adjust the distance between the two infrared sensors according to the outer diameter of the filling bottle. At this time, first loosen the locking bolt, and then let the moving plate move inside the moving groove. After the distance between the two infrared sensors is adjusted, then tighten the locking bolt in the moving plate, so as to limit the position of the moving plate, so as to position different sizes of filling bottles and avoid the filling bottle deviating from the position of the filling head during the conveying process. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural diagram of the utility model;
[0016] Figure 2 is a schematic structural diagram of the moving groove of the utility model;
[0017] Figure 3 is a schematic structural diagram of the sealing disc of the utility model;
[0018] In the figure: 1, filling table; 11, filling bottle conveying mechanism; 12, ink storage tank;
[0019] 2, carrier beam; 21, electric push rod; 22, filling head; 23, electromagnetic flow valve; 24, hose; 25, suction pump; 26, straw; 27, through groove;
[0020] 3, sealing disc; 31, through hole;
[0021] 4, moving groove; 41, moving plate; 42, infrared sensor; 43, locking bolt; 44, controller. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments:
[0023] Embodiment 1: A filling machine for ink production with a splash-proof structure, see Figures 1 to 3 , including a filling table 1. One end of the filling table 1 is provided with a filling bottle conveying mechanism 11, the upper surface of the filling bottle conveying mechanism 11 is flush with the upper surface of the filling table 1. The other end of the filling table 1 is provided with an ink storage tank 12. In the middle of the filling table 1, there is also a carrying beam 2. The top end of the carrying beam 2 is connected to a filling head 22 through an electric push rod 21. The bottom end of the carrying beam 2 is fixedly connected to the upper surface of the filling table 1. The installation end of the electric push rod 21 is fixedly connected to the top end of the carrying beam 2, and the output end of the electric push rod 21 is fixedly connected to the top end of the filling head 22. One side of the filling head 22 is connected to a hose 24 through an electromagnetic flow valve 23. The other end of the hose 24 is connected to a suction pipe 26 through a suction pump 25. In the middle of one side of the carrying beam 2, there is a through groove 27. One end of the electromagnetic flow valve 23 is hermetically connected to one side of the filling head 22 and is communicated with its interior. The other end of the electromagnetic flow valve 23 is hermetically connected to one end of the hose 24. The other end of the hose 24 is hermetically connected to one end of the suction pump 25. The other end of the suction pump 25 is hermetically connected to one end of the suction pipe 26. The other end of the suction pipe 26 is hermetically connected to one side of the ink storage tank 12 and is communicated with its interior. When filling ink, the suction pump 25 will draw out the ink in the ink storage tank 12 through the suction pipe 26, and convey it to the filling head 22 through the hose 24, and then the filling head 22 will inject the ink into the filling bottle. When the amount of ink filling reaches the measurement of the electromagnetic flow, the controller 44 will control the electromagnetic flow valve 23 to close, so as to stop filling, improving the accuracy in the ink filling process.
[0024] There is also a moving groove 4 opened on the filling table 1. A moving plate 41 is installed inside the moving groove 4. An infrared sensor 42 is installed on one side of the moving plate 41. A locking bolt 43 is also installed at the top end of the moving plate 41. A controller 44 is installed near one side of the moving groove 4. The moving plate 41 is slidably connected inside the moving groove 4. The infrared sensor 42 is fixedly connected to one side of the moving plate 41, and its monitoring end is close to one side of the filling bottle conveying mechanism 11. The locking bolt 43 is threaded into the interior of the moving plate 41 and abuts against the upper surface of the filling table 1. Before filling ink, first adjust the distance between the two infrared sensors 42 according to the outer diameter of the filling bottle. At this time, first loosen the locking bolt 43, and then move the moving plate 41 inside the moving groove 4. After the distance between the two infrared sensors 42 is adjusted, then tighten the locking bolt 43 in the moving plate 41, so as to limit the position of the moving plate 41, so as to position filling bottles of different sizes, avoiding the deviation of the filling bottle from the position of the filling head 22 during the conveying process.
[0025] The filling end of the filling head 22 is connected with a sealing disc 3 through a through hole 31. The sealing disc 3 is sleeved on the filling end of the filling head 22 through the through hole 31 and is sealingly connected to its outer surface. The sealing disc 3 is made of rubber and is arc-shaped. When filling the ink, first place the filling bottle on the filling bottle conveying mechanism 11 for conveying. When the two infrared sensors 42 detect the filling bottle, the controller 44 will control the filling bottle conveying mechanism 11 to stop conveying, and then the electric push rod 21 drives the filling head 22 to move downward so that the lower part of the filling head 22 is inserted into the interior of the filling bottle. At this time, the sealing disc 3 will abut against the bottle mouth of the filling bottle, so as to seal the bottle mouth of the filling bottle, thereby preventing the ink from splashing out from the filling bottle mouth. Therefore, the sealing disc 3 is applicable to different models of filling bottles to prevent splashing.
[0026] In addition, the components designed in the present utility model are all common standard components or components known to those skilled in the art. Their structures and principles can all be known by those skilled in the art through technical manuals or obtained through conventional experimental methods. Those skilled in the art can fully implement them without further elaboration. The content protected by the present utility model does not involve improvements to the internal structure and method.
[0027] The embodiments disclosed in the present utility model are preferred embodiments, but are not limited thereto. Those of ordinary skill in the art can easily understand the spirit of the present utility model based on the above embodiments and make different extensions and changes. However, as long as they do not depart from the spirit of the present utility model, they are within the protection scope of the present utility model.
Claims
1. An ink filling machine with a splash-proof structure for ink production, comprising a filling station (1), characterized in that: A filling bottle conveying mechanism (11) is arranged at one end of the filling station (1), an ink storage box (12) is arranged at the other end of the filling station (1), a carrier beam (2) is arranged in the middle of the filling station (1), the top end of the carrier beam (2) is connected to a filling head (22) via an electric push rod (21), one side of the filling head (22) is connected to a hose (24) via an electromagnetic flow valve (23), the other end of the hose (24) is connected to a suction pipe (26) via a suction pump (25), and the A through slot (27) is provided in the middle of one side of the carrier beam (2); the filling end of the filling head (22) is connected to a sealing disk (3) via a through hole (31); a movable slot (4) is also provided on the filling platform (1); a movable plate (41) is installed inside the movable slot (4); an infrared sensor (42) is installed on one side of the movable plate (41); a locking bolt (43) is also installed on the top of the movable plate (41); and a controller (44) is installed on the side close to the movable slot (4).
2. The ink filling machine with a splash-proof structure for production as claimed in claim 1, characterized in that: The upper surface of the filling bottle conveying mechanism (11) is flush with the upper surface of the filling table (1).
3. The ink filling machine with a splash-proof structure for production as claimed in claim 1, characterized in that: The bottom end of the carrier beam (2) is fixedly connected to the upper surface of the filling platform (1), the mounting end of the electric push rod (21) is fixedly connected to the top end of the carrier beam (2), and the output end of the electric push rod (21) is fixedly connected to the top end of the filling head (22).
4. The ink filling machine with a splash-proof structure for production as claimed in claim 1, characterized in that: One end of the electromagnetic flow valve (23) is sealed and connected to one side of the filling head (22) and communicates with the interior thereof, the other end of the electromagnetic flow valve (23) is sealed and connected to one end of the hose (24), the other end of the hose (24) is sealed and connected to one end of the suction pump (25), the other end of the suction pump (25) is sealed and connected to one end of the suction tube (26), the other end of the suction tube (26) is sealed and connected to one side of the ink storage tank (12) and communicates with the interior thereof.
5. The ink filling machine with splash-proof structure for production as claimed in claim 1, characterized in that: The sealing disk (3) is sleeved on the filling end of the filling head (22) through the through hole (31) and is sealed and connected to the outer surface thereof.
6. The ink filling machine with splash-proof structure for production as claimed in claim 1, characterized in that: The movable plate (41) is slidably connected to the inside of the movable groove (4), the infrared sensor (42) is fixedly connected to one side of the movable plate (41), and its monitoring end is close to one side of the filling bottle conveying mechanism (11), and the locking bolt (43) is threadedly connected to the inside of the movable plate (41) and abuts against the upper surface of the filling table (1).
Citation Information
Patent Citations
Printing ink production filling machine with splash-proof structure
CN220376341U