Steel wire heat treatment device
By setting a guide wheel and agitating module in the wire heat treatment device, the steel wire residence time is extended and the lead liquid temperature is uniform. Combined with the use of the scraping device, the problems of low production efficiency and large footprint in the prior art are solved, and the wire quenching efficiency is improved.
Patent Information
- Application Number
- CN202420842297.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-04-19
AI Technical Summary
During the lead quenching process of steel wire, the prior art requires the reduction of transmission speed to ensure the quenching effect, but this will lead to a decrease in production efficiency and the quenching box covers a large area.
A steel wire heat treatment device is designed, including a quenching box, a guide wheel, a heating rod, a first agitating module and a second agitating module. The residence time of the steel wire is extended by setting multiple guide wheels in the quenching box, and the temperature of the lead liquid is uniform through the agitating module, thereby improving the quenching efficiency. At the same time, a scraping device is provided to scrape off the lead liquid and lead slag on the surface of the steel wire and flow back in.
The quenching efficiency of the steel wire is improved, the floor area of the quenching box is reduced, and the quenching effect is improved through uniform lead liquid temperature and the use of scraping devices.
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Figure CN222908005U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire preparation, in particular to a steel wire heat treatment device. Background Art
[0002] The steel wire or wire rod is heated to a temperature above AC3 (850 - 1000 °C) and held for a certain time to obtain uniform sorbite, and then continuously isothermally cooled (550 - 650 °C) in a molten lead medium to obtain a uniform sorbite structure. In the factory, it is commonly called lead quenching. During the lead quenching process, to ensure the quenching effect, the transmission speed of the steel wire needs to be reduced, but the above operation will reduce the overall production efficiency, and the existing quenching box has a large floor area. Content of the Utility Model
[0003] Objective of the utility model: The utility model provides a steel wire heat treatment device, which can improve the quenching efficiency of the steel wire.
[0004] To achieve the above object, the technical solution of the utility model is as follows:
[0005] A steel wire heat treatment device includes a quenching box, and a plurality of guide wheels are arranged inside the quenching box, and a steel wire is wound between the guide wheels;
[0006] A plurality of heating rods are arranged inside the quenching box, and a first stirring module is arranged on the left side of the quenching box, and a second stirring module is arranged on the right side thereof;
[0007] The first stirring module includes a first stirring motor, the first stirring motor is horizontally fixed on the left side surface of the quenching box, a first stirring rod is fixed on the rotor of the first stirring motor, the right end of the first stirring rod is rotationally limited on a first support plate, and a plurality of first stirring fan blades are arranged on the first stirring rod;
[0008] The second stirring module includes a second stirring motor, the second stirring motor is horizontally fixed on the right side surface of the quenching box, a second stirring rod is fixed on the rotor of the second stirring motor, the left end of the second stirring rod is rotationally limited on a second support plate, and a plurality of second stirring fan blades are arranged on the second stirring rod;
[0009] A negative pressure exhaust duct is arranged on the top of the quenching box.
[0010] As an improvement: The first support plate is vertically and upwardly fixed on the bottom of the quenching box, and the second support plate is vertically and upwardly fixed on the top of the quenching box.
[0011] As an improvement: A first wire guiding wheel is arranged at the upper left of the quenching box, and a second wire guiding wheel is arranged at the upper right thereof.
[0012] As an improvement, a scraping device is provided between the quenching box body and the second lead wheel.
[0013] As an improvement, the scraping device includes a support pipe, and a plurality of scraping funnels are fixed in the support pipe. A plurality of through holes are formed in the scraping funnels, and a heating wire is wound around the circumferential side of the support pipe.
[0014] In summary, the utility model has the following beneficial effects:
[0015] 1. By arranging a plurality of guide wheels in the quenching box body, the residence time of the steel wire in the quenching box body is prolonged. At the same time, the first stirring module and the second stirring module can stir the lead liquid, so that the temperature of the lead liquid in the quenching box body is relatively uniform. Through the above operations, the quenching efficiency of the steel wire can be improved;
[0016] 2. The scraping device can scrape off the lead liquid, lead slag, etc. adhered to the steel wire and flow back into the quenching box body again. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below.
[0018] Figure 1 It is a schematic diagram of the overall structure of a steel wire heat treatment device;
[0019] Figure 2 For Figure 1 the schematic diagram of the structure of part A in
[0020] Wherein: 1. Quenching box body; 2. Guide wheel; 3. Steel wire; 4. Heating rod; 5. First stirring motor; 6. Second stirring motor; 7. First stirring rod; 8. Second stirring rod; 9. First support plate; 10. Second support plate; 11. First stirring fan blade; 12. Second stirring fan blade; 13. Negative pressure exhaust duct; 14. First lead wheel; 15. Second lead wheel; 16. Support pipe; 17. Scraping funnel; 18. Through hole; 19. Heating wire. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The present utility model will be further described in detail below with reference to the drawings.
[0022] Please refer to Figures 1 - 2 , a steel wire heat treatment device, including a quenching box body 1, and a plurality of guide wheels 2 are arranged inside the quenching box body 1. A steel wire 3 is wound between the guide wheels 2;
[0023] Inside the quenching box body 1, several heating rods 4 are provided, and a first stirring module is provided on the left side of the quenching box body 1, and a second stirring module is provided on its right side;
[0024] The first stirring module includes a first stirring motor 5. The first stirring motor 5 is horizontally fixed on the left side surface of the quenching box body 1. A first stirring rod 7 is fixed on the rotor of the first stirring motor 5. The right end of the first stirring rod 7 is rotationally limited on the first support plate 9. Several first stirring fan blades 11 are provided on the first stirring rod 7;
[0025] The second stirring module includes a second stirring motor 6. The second stirring motor 6 is horizontally fixed on the right side surface of the quenching box body 1. A second stirring rod 8 is fixed on the rotor of the second stirring motor 6. The left end of the second stirring rod 8 is rotationally limited on the second support plate 10. Several second stirring fan blades 12 are provided on the second stirring rod 8;
[0026] A negative pressure exhaust duct 13 is provided on the top of the quenching box body 1. In this embodiment, by arranging a plurality of guide wheels 2 in the quenching box body 1, the residence time of the steel wire 3 in the quenching box body 1 is prolonged. At the same time, the first stirring module and the second stirring module can stir the lead liquid, so that the temperature of the lead liquid in the quenching box body 1 is relatively uniform. Through the above operations, the quenching efficiency of the steel wire 3 can be improved;
[0027] The first support plate 9 is vertically and upwardly fixed on the bottom of the quenching box body 1, and the second support plate 10 is vertically and upwardly fixed on the top of the quenching box body 1.
[0028] A first lead wheel 14 is provided at the upper left of the quenching box body 1, and a second lead wheel 15 is provided at the upper right of it.
[0029] A scraping device is provided between the quenching box body 1 and the second lead wheel 15. The scraping device includes a support pipe 16. Several scraping funnels 17 are fixed in the support pipe 16. Several through holes 18 are opened on the scraping funnels 17. A heating wire 19 is wound around the periphery of the support pipe 16. The scraping device can scrape off the lead liquid, lead slag, etc. adhered to the steel wire 3 and reflow them into the quenching box body 1.
[0030] Working principle: The steel wire 3 is passed through the first lead wheel 14, wound into the guide wheel 2 in the quenching box body 1, and led out through the second lead wheel 15. The above operations increase the residence time of the steel wire 3 in the quenching box body 1 and reduce the floor area of the quenching box body 1.
[0031] Subsequently, turn on the heating rod 4 to heat the lead liquid, start the first stirring motor 5 and the second stirring motor 6 to drive the first stirring blade 11 and the second stirring blade 12 to rotate respectively, so that the temperature of the lead liquid in the quenching box body 1 is relatively evenly distributed. The quenched steel wire 3 is introduced into the scraping funnel 17 through the support pipe 16. Under the action of the scraping funnel 17, the lead slag on the surface of the steel wire 3 can be scraped off.
[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that it is still possible to modify the specific implementation manners of the present invention or perform equivalent replacements for some technical features without departing from the spirit of the technical solutions of the present invention, and they should all be covered within the scope of the technical solutions claimed by the present invention.
Claims
1. A steel wire heat treatment device, characterized in that: It comprises a quenching box, a plurality of guide wheels are arranged inside the quenching box, and steel wires are wound between the guide wheels; A plurality of heating rods are arranged inside the quenching box, and a first stirring module is arranged on the left side of the quenching box, and a second stirring module is arranged on the right side thereof; The first stirring module includes a first stirring motor, which is horizontally fixed on the left side of the quenching box, a first stirring rod is fixed on the rotor of the first stirring motor, the right end of the first stirring rod is rotationally limited on the first support plate, and a plurality of first stirring blades are provided on the first stirring rod; The second stirring module includes a second stirring motor, which is horizontally fixed on the right side of the quenching box, a second stirring rod is fixed on the rotor of the second stirring motor, the left end of the second stirring rod is rotationally limited on the second support plate, and a plurality of second stirring blades are provided on the second stirring rod; A negative pressure exhaust duct is provided on the top of the quenching box; A first lead wheel is provided on the upper left side of the quenching box, and a second lead wheel is provided on the upper right side thereof; a scraping device is provided between the quenching box and the second lead wheel; the scraping device includes a support tube, a plurality of scraping funnels are fixed in the support tube, a plurality of through holes are opened on the scraping funnel, and a heating wire is wound around the support tube.
2. The steel wire heat treatment device according to claim 1, characterized in that: The first support plate is fixed vertically upward on the bottom of the quenching box, and the second support plate is fixed vertically upward on the top of the quenching box.