Automatic pickling equipment for copper bars
By installing lifting components and vibration components in the pickling tank assembly of the copper rod automatic pickling equipment, the problem of high energy consumption in the existing equipment is solved, and automatic and efficient pickling and energy consumption reduction of the copper rod is achieved.
Patent Information
- Application Number
- CN202422011089.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-20
AI Technical Summary
Existing copper rod pickling equipment needs to drive the overall vibration of the pickling tank, resulting in high energy consumption and inconvenient use.
A copper rod automatic pickling equipment is designed. By installing a lifting component and a vibration component on the inside of the pickling tank assembly, the lifting component drives the vibration component to lower and performs automatic pickling, and vibration is realized through a floating spring and a vibrating motor to reduce the vibration demand for the pickling tank.
It realizes automatic and efficient pickling of copper rods, reduces energy consumption and improves the convenience of equipment.
Smart Images

Figure CN222908086U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper bar pickling, and more specifically, to an automatic copper bar pickling device. Background Art
[0002] A copper bar pickling device is a mechanical device specifically used to remove oxide scales, rust, dirt, and other impurities on the surface of copper bars, so as to improve the surface quality of copper bars and the performance for subsequent processing or use. Such devices usually use acidic solutions to chemically react with these impurities. The process involves immersing, spraying, or contacting the copper bar surface with flowing acid solution, and the specific form can vary according to the design of the device.
[0003] For example, Chinese Patent with the publication number CN217651320U discloses a pickling device for copper bar processing that is convenient for rust removal, including a fixed bracket. The inner wall of the bottom end of the fixed bracket is fixedly installed with a housing. The left side of the housing is fixedly installed with a motor. The motor shaft of the motor penetrates through the left side of the housing and is fixedly connected with a rotating rod. The rotating rod horizontally penetrates through a cam and is fixedly connected. The upper part inside the housing is slidably connected with a push block. The middle part of the upper surface of the push block is vertically fixedly installed with a push rod.
[0004] The technical solution recorded in this scheme combines a positioning frame and a positioning groove to conveniently place the copper bar vertically in the pickling tank. The pickling liquid is introduced into the pickling tank through a liquid inlet pipe to submerge the copper bar. Through the combination of a motor, a rotating rod, a cam, a push block, a push rod, a vibration block, and a spring, the pickling tank can be driven to vibrate. On the one hand, it can make the copper rust adhering to the outside of the copper bar fall off, and on the other hand, it can make the copper bar fully contact with the pickling solution, improving the rust removal effect of the copper bar. However, this technical solution needs to drive the entire pickling tank to vibrate. The pickling tank itself is heavy, and it is filled with pickling liquid inside. Driving the pickling tank to vibrate requires consuming a huge amount of energy, resulting in waste of energy and being inconvenient to use.
[0005] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies to provide an automatic copper bar pickling device, with the expectation of achieving a more practical value. Summary of the Utility Model
[0006] In order to solve the above technical problems, an embodiment of the utility model provides an automatic copper bar pickling device, which is specifically realized through the following technical solutions:
[0007] An automatic pickling equipment for copper rods, including a pickling tank assembly. An elevating assembly is provided inside the pickling tank assembly, and a vibrating assembly is provided at the top inside the elevating assembly. The elevating assembly includes an elevating plate, and the vibrating assembly includes a supporting plate. A floating spring is fixedly installed at the top of the elevating plate, and the top of the floating spring is fixedly connected to the bottom of the elevating plate. Vibration motors are fixedly installed at both ends of the bottom of the supporting plate, and a sealing groove is provided at the bottom of the supporting plate where the vibration motors are located. A sealing cover is fixedly installed at the bottom of the sealing groove, and the sealing cover covers the outside of the vibration motors.
[0008] The beneficial effect of adopting the above further scheme is that, by providing an elevating assembly inside the pickling tank assembly and a vibrating assembly at the top inside the elevating assembly, it is convenient to fill the pickling tank assembly with pickling solution. The elevating assembly drives the vibrating assembly supporting the copper rods to descend into the pickling tank assembly for automatic pickling. By fixedly connecting the top of the floating spring to the bottom of the elevating plate, it is convenient for the ascending and descending of the elevating plate to drive the ascending and descending of the supporting plate, and the supporting plate can vibrate on the top of the elevating plate. By fixedly installing vibration motors at both ends of the bottom of the supporting plate, it is convenient for the vibration motors to work to drive the supporting plate to vibrate, so as to vibrate and drive the copper rust and impurities on the surface of the copper rods to fall off during the pickling immersion process, realizing automatic pickling of the copper plates. By fixedly installing a sealing cover at the bottom of the sealing groove and the sealing cover covering the outside of the vibration motors, it is convenient for the sealing cover to protect the vibration motors and prevent the pickling solution from seeping in and affecting the vibration motors.
[0009] Further, enclosing plates are fixedly installed at both ends of the top of the supporting plate, and baffle plates are fixedly installed on both sides of the top of the supporting plate.
[0010] The beneficial effect of adopting the above further scheme is that, by fixedly installing enclosing plates at both ends of the top of the supporting plate and baffle plates on both sides of the top of the supporting plate, it is convenient for the enclosing plates and baffle plates to fix the copper rods on the top of the supporting plate, facilitating the automatic pickling of the copper rods by the device.
[0011] Further, a second slag dropping groove is provided on the surface of the supporting plate, and a taking-out groove is provided between the enclosing plates and baffle plates on both sides of the supporting plate.
[0012] The beneficial effect of adopting the above further scheme is that, through the setting of the taking-out groove, it is convenient to use a transfer device to take out the copper rods from the supporting plate.
[0013] Further, the pickling tank assembly includes a pickling tank body. Mounting seats are fixedly installed at the bottoms of both ends of the pickling tank body, and telescopic rods are fixedly installed on the tops of the mounting seats.
[0014] The beneficial effect of adopting the above further scheme is that, through the setting of the mounting seats, it is convenient to fixedly install the telescopic rods on both sides of the pickling tank body.
[0015] Further, end plates are fixedly installed at both ends of the lifting plate, mounting ears are fixedly installed at the top of the end plates, and the output end of the telescopic rod is fixedly connected to the bottom of the mounting ear.
[0016] The beneficial effect of adopting the above further solution is that, by fixedly connecting the output end of the telescopic rod to the bottom of the mounting ear, it is convenient for the telescopic rod to drive the lifting assembly to rise or fall during operation.
[0017] Further, guiding sliding grooves are provided on both sides inside the pickling tank body, and an ultrasonic generator is provided at the bottom inside the pickling tank body.
[0018] The beneficial effect of adopting the above further solution is that, through the setting of the ultrasonic generator, it is convenient to generate ultrasonic vibration inside the pickling tank body, thereby improving the pickling efficiency.
[0019] Further, a guiding sliding block is provided on one side of the end plate, and the guiding sliding block is slidably connected to the guiding sliding groove.
[0020] The beneficial effect of adopting the above further solution is that, by slidably connecting the guiding sliding block to the guiding sliding groove, it is convenient to guide the rising and falling of the lifting assembly, making the rising and falling of the lifting assembly more stable.
[0021] Further, a first slag dropping groove is formed on the surface of the lifting plate.
[0022] The beneficial effect of adopting the above further solution is that, by forming the first slag dropping groove on the surface of the lifting plate, it is convenient for the copper rust and impurities falling off from the surface of the copper rod during the automatic pickling process to precipitate downward through the first slag dropping groove.
[0023] The beneficial effect of the present utility model is as follows: An automatic copper rod pickling device obtained by the above design of the present utility model. In this automatic copper rod pickling device, a lifting assembly is provided inside the pickling tank assembly, and a vibration assembly is provided at the top inside the lifting assembly. This is convenient for filling the pickling tank assembly with pickling solution. The lifting assembly drives the vibration assembly supporting the copper rod to descend into the pickling tank assembly for automatic pickling. By fixedly connecting the top of the floating spring to the bottom of the lifting plate, it is convenient for the rising and falling of the lifting plate to drive the supporting plate to rise and fall, and the supporting plate can vibrate on the top of the lifting plate. By fixedly installing vibration motors at both ends of the bottom of the supporting plate, it is convenient for the vibration motors to drive the supporting plate to vibrate during operation, thereby vibrating and driving the copper rust and impurities on the surface of the copper rod to fall off during the pickling immersion process, realizing automatic pickling of the copper plate. By fixedly installing a sealing cover at the bottom of the sealing groove, and covering the sealing cover outside the vibration motor, it is convenient for the sealing cover to protect the vibration motor, preventing pickling solution from seeping in and affecting the vibration motor. This utility model can automatically and efficiently pickle copper rods, with low energy consumption and high practical value. Description of the Drawings
[0024] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and thus should not be regarded as a limitation of the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.
[0025] Figure 1 Schematic three-dimensional structure diagram of an automatic copper rod pickling device provided by the present utility model;
[0026] Figure 2 Exploded view of an automatic copper rod pickling device provided by the present utility model;
[0027] Figure 3 Exploded view of the vibration assembly provided by the present utility model;
[0028] Figure 4 Schematic three-dimensional structure diagram of the lifting assembly provided by the present utility model;
[0029] Figure 5 Schematic three-dimensional structure diagram of the pickling tank assembly provided by the present utility model.
[0030] In the figure: 101, pickling tank assembly; 10101, pickling tank body; 10102, mounting seat; 10103, telescopic rod; 10104, guiding chute; 10105, ultrasonic generator; 102, lifting assembly; 10201, lifting plate; 10202, end plate; 10203, mounting ear; 10204, guiding slider; 10205, first slag discharge tank; 10206, floating spring; 103, vibration assembly; 10301, supporting plate; 10302, vibration motor; 10303, sealing groove; 10304, sealing cover; 10305, second slag discharge tank; 10306, enclosing plate; 10307, baffle; 10308, extraction slot. Specific embodiments
[0031] To make the purpose, technical solutions and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0032] Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the present invention claimed, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.
[0033] Embodiment 1 of an automatic copper rod pickling equipment of the present invention
[0034] The present invention provides the following technical solutions: As Figures 1 - 5 shown, an automatic copper rod pickling equipment includes a pickling tank assembly 101. An elevating assembly 102 is arranged inside the pickling tank assembly 101, and a vibration assembly 103 is arranged at the top inside the elevating assembly 102. By arranging the elevating assembly 102 inside the pickling tank assembly 101 and arranging the vibration assembly 103 at the top inside the elevating assembly 102, it is convenient to fill the pickling tank assembly 101 with pickling solution. The elevating assembly 102 drives the vibration assembly 103 carrying the copper rod to descend into the pickling tank assembly 101 for automatic pickling. The elevating assembly 102 includes an elevating plate 10201, and the vibration assembly 103 includes a supporting plate 10301. A floating spring 10206 is fixedly installed at the top of the elevating plate 10201, and the top of the floating spring 10206 is fixedly connected to the bottom of the elevating plate 10201. By fixedly connecting the top of the floating spring 10206 to the bottom of the elevating plate 10201, it is convenient for the ascending and descending of the elevating plate 10201 to drive the supporting plate 10301 to ascend and descend, and the supporting plate 10301 can vibrate on the top of the elevating plate 10201. Vibration motors 10302 are fixedly installed at both ends of the bottom of the supporting plate 10301. By fixedly installing the vibration motors 10302 at both ends of the bottom of the supporting plate 10301, it is convenient for the vibration motors 10302 to work to drive the supporting plate 10301 to vibrate, so as to vibrate and drive the copper rust and impurities on the surface of the copper rod to fall off during the pickling immersion process, realizing automatic pickling of the copper plate. A sealing groove 10303 is opened at the position where the vibration motors 10302 are arranged at the bottom of the supporting plate 10301, and a sealing cover 10304 is fixedly installed at the bottom of the sealing groove 10303. The sealing cover 10304 covers the outside of the vibration motors 10302. By fixedly installing the sealing cover 10304 at the bottom of the sealing groove 10303 and the sealing cover 10304 covering the outside of the vibration motors 10302, it is convenient for the sealing cover 10304 to protect the vibration motors 10302 and prevent the pickling solution from infiltrating and affecting the vibration motors 10302.
[0035] Embodiment 2 of an automatic copper rod pickling equipment of the present invention
[0036] Refer to Figures 1 - 4As shown in the figure, baffles 10306 are fixedly installed at both ends of the top of the supporting plate 10301, and baffle plates 10307 are fixedly installed on both sides of the top of the supporting plate 10301. By fixedly installing the baffles 10306 at both ends of the top of the supporting plate 10301 and the baffle plates 10307 on both sides of the top of the supporting plate 10301, it is convenient for the baffles 10306 and the baffle plates 10307 to fix the copper rod on the top of the supporting plate 10301, facilitating the automatic pickling of the copper rod by the device. A second slag dropping groove 10305 is formed on the surface of the supporting plate 10301, and a taking-out groove 10308 is formed between the baffles 10306 and the baffle plates 10307 on both sides of the supporting plate 10301. Through the setting of the taking-out groove 10308, it is convenient to use a transfer device to take out the copper rod from the supporting plate 10301.
[0037] Embodiment III of an automatic pickling device for copper rods of the present utility model
[0038] Refer to Figures 1 - 5 As shown in the figure, the pickling tank assembly 101 includes a pickling tank body 10101. Mounting seats 10102 are fixedly installed at the bottoms of both ends of the pickling tank body 10101, and telescopic rods 10103 are fixedly installed on the tops of the mounting seats 10102. Through the setting of the mounting seats 10102, it is convenient to fixedly install the telescopic rods 10103 on both sides of the pickling tank body 10101. End plates 10202 are fixedly installed at both ends of the lifting plate 10201, and mounting ears 10203 are fixedly installed on the tops of the end plates 10202. The output ends of the telescopic rods 10103 are fixedly connected to the bottoms of the mounting ears 10203. Through the fixed connection between the output ends of the telescopic rods 10103 and the bottoms of the mounting ears 10203, it is convenient for the telescopic rods 10103 to drive the lifting assembly 102 to rise or fall. Guide sliding grooves 10104 are provided on both sides inside the pickling tank body 10101, and an ultrasonic generator 10105 is provided at the bottom inside the pickling tank body 10101. Through the setting of the ultrasonic generator 10105, it is convenient to generate ultrasonic vibration inside the pickling tank body 10101, improving the pickling efficiency. A guide sliding block 10204 is provided on one side of the end plate 10202, and the guide sliding block 10204 is slidably connected to the guide sliding groove 10104. Through the sliding connection between the guide sliding block 10204 and the guide sliding groove 10104, it is convenient to guide the rising and falling of the lifting assembly 102, making the rising and falling of the lifting assembly 102 more stable. A first slag dropping groove 10205 is formed on the surface of the lifting plate 10201. Through the formation of the first slag dropping groove 10205 on the surface of the lifting plate 10201, it is convenient for the copper rust and impurities falling off the surface of the copper rod during the automatic pickling process to precipitate downward through the first slag dropping groove 10205.
[0039] Specifically, the working principle of this automatic copper rod pickling equipment: During use, there are enclosing plates 10306 fixedly installed at both ends of the top of the supporting plate 10301, and baffle plates 10307 fixedly installed on both sides of the top of the supporting plate 10301, which facilitate the enclosing plates 10306 and the baffle plates 10307 to fix the copper rod on the top of the supporting plate 10301, facilitating the device to automatically pickle the copper rod. The output end of the telescopic rod 10103 is fixedly connected to the bottom of the mounting ear 10203, which facilitates the telescopic rod 10103 to drive the lifting assembly 102 to rise or fall. The guiding slider 10204 is slidably connected to the guiding chute 10104, which facilitates guiding the rise and fall of the lifting assembly 102, making the rise and fall of the lifting assembly 102 more stable. The top of the floating spring 10206 is fixedly connected to the bottom of the lifting plate 10201, which facilitates the rise and fall of the lifting plate 10201 to drive the supporting plate 10301 to rise and fall, and the supporting plate 10301 can vibrate on the top of the lifting plate 10201. Vibration motors 10302 are fixedly installed at both ends of the bottom of the supporting plate 10301, which facilitates the vibration motors 10302 to drive the supporting plate 10301 to vibrate, so as to vibrate and drive the copper rust and impurities on the surface of the copper rod to fall off during the pickling immersion process, realizing the automatic pickling of the copper plate. A sealing cover 10304 is fixedly installed at the bottom of the sealing groove 10303, and the sealing cover 10304 covers the outside of the vibration motor 10302, which facilitates the sealing cover 10304 to protect the vibration motor 10302 and prevent the acid pickling solution from seeping in and affecting the vibration motor 10302. Through the setting of the ultrasonic generator 10105, it is convenient to generate ultrasonic vibration inside the pickling tank body 10101, improving the pickling efficiency.
[0040] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A copper rod automatic pickling equipment, characterized in that: The invention comprises a pickling tank assembly (101), wherein a lifting assembly (102) is provided inside the pickling tank assembly (101), a vibration assembly (103) is provided on the top inside the lifting assembly (102), the lifting assembly (102) comprises a lifting plate (10201), the vibration assembly (103) comprises a supporting plate (10301), a floating spring (10206) is fixedly mounted on the top of the lifting plate (10201), the top of the floating spring (10206) is fixedly connected to the bottom of the lifting plate (10201), a vibration motor (10302) is fixedly mounted on both ends of the bottom of the supporting plate (10301), a sealing groove (10303) is provided at the bottom of the supporting plate (10301) where the vibration motor (10302) is provided, a sealing cover (10304) is fixedly mounted on the bottom of the sealing groove (10303), and the sealing cover (10304) is arranged on the outside of the vibration motor (10302).
2. The automatic pickling equipment for copper rods according to claim 1 is characterized in that: Enclosures (10306) are fixedly mounted at both ends of the top of the support plate (10301), and baffles (10307) are fixedly mounted on both sides of the top of the support plate (10301).
3. The automatic pickling equipment for copper rods according to claim 2 is characterized in that: A second slag dropping groove (10305) is provided on the surface of the support plate (10301), and a removal groove (10308) is provided between the enclosure plates (10306) and the baffle plates (10307) on both sides of the support plate (10301).
4. The automatic pickling equipment for copper rods according to claim 1 is characterized in that: The pickling tank assembly (101) comprises a pickling tank body (10101), mounting seats (10102) are fixedly mounted at the bottom of both ends of the pickling tank body (10101), and a telescopic rod (10103) is fixedly mounted on the top of the mounting seat (10102).
5. The automatic pickling equipment for copper rods according to claim 4 is characterized in that: End plates (10202) are fixedly mounted at both ends of the lifting plate (10201), mounting ears (10203) are fixedly mounted on the top of the end plates (10202), and the output end of the telescopic rod (10103) is fixedly connected to the bottom of the mounting ear (10203).
6. The automatic pickling equipment for copper rods according to claim 5, characterized in that: Guide slide grooves (10104) are provided on both sides of the inner side of the pickling tank body (10101), and an ultrasonic generator (10105) is provided at the inner bottom of the pickling tank body (10101).
7. The automatic pickling equipment for copper rods according to claim 6 is characterized in that: A guide slider (10204) is provided on one side of the end plate (10202), and the guide slider (10204) is slidably connected to the guide slide groove (10104).
8. The automatic pickling equipment for copper rods according to claim 7 is characterized in that: The lifting plate (10201) has a first slag dropping groove (10205) formed on its surface.
Citation Information
Patent Citations
Pickling device convenient for rust removal and used for copper bar processing
CN217651320U
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