Weighing type fine opener

By designing a weighing and refining machine, the problem of dust generated during the refining and refining process is solved, the cleanliness of cotton materials is significantly improved, and the high cleanliness requirements of sanitary cloth is met.

CN222908179UActive Publication Date: 2025-05-27东莞市爱克斯曼机械有限公司
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Patent Information

Application Number
CN202421563143.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-27
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

During the process of fine opening and loosening, uniform mixing of cotton materials is difficult to achieve, resulting in dust generation and affecting the cleanliness of sanitary cloth.

Method used

A weighing and fine-pull machine is designed, including a first pine nut machine, a second pine nut machine and a dust collection mechanism. Through the cooperation of multiple loosening processes and dust collection mechanisms, the cotton material is fully dispersed and the dust collection mechanism is effective.

Benefits of technology

Through the cooperation of multiple loosening processes and dust collection mechanisms, the cleanliness of cotton materials can be significantly improved and the high cleanliness requirements for sanitary cloth can be ensured.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222908179U_ABST
Patent Text Reader

Abstract

The utility model provides a weighing type fine opener which is characterized in that a transfer conveying curtain is horizontally fixed on a third rack, a pine needle opening curtain is fixed on the third rack, the front end of the pine needle opening curtain is connected with the rear end of the transfer conveying curtain, the rear end of the pine needle opening curtain inclines upwards, and a blanking transfer bin is fixed on the third rack and corresponds to the rear end of the pine needle opening curtain. The weighing discharging bin is fixed to the third rack and corresponds to the lower portion of the discharging transfer bin, the first cotton feeding box is fixed to the third rack and corresponds to the upper portion of the transfer conveying curtain, and the second pine nut opening machine comprises a second cotton feeding box, a second roller opening mechanism and a fourth cotton feeding fan. The cotton material opening device has the advantages that multiple cotton material opening procedures can be carried out, cotton materials can be fully scattered, dust on the cotton materials can be fully separated out, then the dust in the cotton materials is collected through the dust collecting mechanism, and the cotton material opening device is convenient to use and high in practicability. Therefore, the cleanliness of the cotton material is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric production, and particularly relates to a weighing type fine opener. Background Technique

[0002] A non-woven fabric is a fabric formed without the need for spinning and weaving. It only arranges textile staple fibers or filaments in a directional or random manner to form a fiber web structure, and then is reinforced by mechanical, thermal bonding or chemical methods. It is a new type of fiber product directly formed by using polymer chips, staple fibers or filaments through various fiber web forming methods and consolidation technologies, with a soft, breathable and planar structure. The application fields of non-woven fabrics are extensive. In the aspect of medical and health fabrics, they are commonly used to make surgical gowns, protective clothing, disinfection wrapping cloths, masks, diapers, sanitary napkins for women, etc.

[0003] When making medical and health fabrics, after the fiber cotton material is roughly opened, it still needs to go through multiple fine opening processes. However, during the fine opening process, it is inevitable to generate dust during the uniform mixing process of the cotton material. At the same time, the cotton material itself also carries dust. And the medical and health fabrics have much higher requirements for product cleanliness than other non-woven fabric products. It can be seen that it is imperative to control the dust amount in the cotton material. Therefore, it is necessary to make a weighing type fine opener to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a weighing type fine opener to solve the problems mentioned in the background technique.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A weighing type precision opener, comprising a first opener, a second opener and a dust collection mechanism. The first opener includes a third frame, a weighing and opening mechanism, a first cotton feeding box, a supplementary cotton conveying curtain, a first roller opening mechanism and a third cotton feeding fan. The weighing and opening mechanism includes a transfer conveying curtain, an opening needle curtain, a blanking transfer bin and a weighing blanking bin. The transfer conveying curtain is horizontally fixed on the third frame. The opening needle curtain is fixed on the third frame. The front end of the opening needle curtain is connected to the rear end of the transfer conveying curtain. The rear end of the opening needle curtain is inclined upward. The blanking transfer bin is fixed on the third frame and corresponds to the rear end of the opening needle curtain. The weighing blanking bin is fixed on the third frame and corresponds to the lower part of the blanking transfer bin. The first cotton feeding box is fixed on the third frame and corresponds to the upper part of the transfer conveying curtain. The supplementary cotton conveying curtain is fixed on the third frame and corresponds to the front end of the transfer conveying curtain. The first roller opening mechanism is fixed at the rear end of the third frame and corresponds to the lower part of the weighing blanking bin. The third cotton feeding fan is fixed at the rear end of the first roller opening mechanism. The second opener includes a second cotton feeding box, a second roller opening mechanism and a fourth cotton feeding fan. The second cotton feeding box is fixed at the upstream of the conveying of the second roller opening mechanism. The fourth cotton feeding fan is fixed at the downstream of the conveying of the second roller opening mechanism. The third cotton feeding fan is internally communicated with the second cotton feeding box through a pipeline. The dust collection mechanism is internally communicated with the first cotton feeding box and the second cotton feeding box through pipelines.

[0007] Further description of the present utility model: The first cotton feeding box includes a cotton storage box body, a cotton guiding component, an exhaust component and a blanking component. A cotton storage cavity is arranged in the cotton storage box body. The exhaust component is fixed above the cotton storage box body and communicated with the cotton storage cavity. The blanking component is fixed below the cotton storage box body. The cotton guiding component includes a guiding cylinder body, a guiding top cover and a cotton inlet pipeline. The guiding cylinder body is fixed above the exhaust component and the lower end opening is communicated with the exhaust component. The guiding cylinder body is in a frustum shape and the upper end opening area is larger than the lower end opening area. The guiding top cover is fixed above the guiding cylinder body. The guiding top cover is in a cylinder shape. The cotton inlet pipeline is fixed on the guiding top cover and communicated with the guiding top cover. The port of the cotton inlet pipeline faces the inner side wall of the guiding top cover.

[0008] Further description of the present utility model: The exhaust component includes an exhaust box body, a cylindrical network pipe and an adjusting baffle. The lower end of the exhaust box body is fixed on the upper end of the cotton storage box body. The lower end of the guiding cylinder body is fixed on the upper end of the exhaust box body. The cylindrical network pipe is fixed in the exhaust box body. The upper end of the cylindrical network pipe is communicated with the guiding cylinder body and the lower end is communicated with the cotton storage cavity. An exhaust hole is arranged on one outer wall of the exhaust box body. The adjusting baffle is rotatably installed outside the exhaust box body and corresponds to the exhaust hole. A dust discharge hole is arranged on the other outer wall of the exhaust box body. The dust discharge hole is communicated with the dust collection mechanism through a pipeline.

[0009] Further description of the present utility model: The structure of the second cotton feeding box is the same as that of the first cotton feeding box.

[0010] The beneficial effects of the present utility model are as follows: It can perform multiple cotton material loosening processes, enabling the cotton material to be fully dispersed, allowing the dust on the cotton material to be fully separated, and then collecting the dust in the cotton material through a dust collection mechanism, thereby greatly improving the cleanliness of the cotton material. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 is the overall structure diagram of the present utility model;

[0012] Figure 2 is the structure diagram of the first cotton loosening machine in the present utility model (where part of the third frame is hidden);

[0013] Figure 3 is the structure diagram of the first cotton feeding box in the present utility model;

[0014] Figure 4 is the partial cross-sectional view of the first cotton feeding box in the present utility model;

[0015] Description of the reference numerals:

[0016] 31, the first cotton loosening machine; 311, the third frame; 312, the weighing and loosening mechanism; 3121, the transfer conveyor curtain; 3122, the loosening needle curtain; 3123, the blanking transfer bin; 3124, the weighing blanking bin; 313, the first cotton feeding box; 3131, the cotton storage box body; 3132, the cotton guiding component; 31321, the guiding cylinder body; 31322, the guiding top cover; 31323, the cotton inlet pipe; 3133, the exhaust component; 31331, the exhaust box body; 31332, the cylindrical net pipe; 31333, the adjusting baffle; 3134, the blanking component; 314, the supplementary cotton conveyor curtain; 315, the first roller loosening mechanism; 316, the third cotton feeding fan; 32, the second cotton loosening machine; 321, the second cotton feeding box; 322, the second roller loosening mechanism; 323, the fourth cotton feeding fan; 33, the dust collection mechanism. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The present utility model will be further described below with reference to the accompanying drawings:

[0018] Such as Figures 1 to 4As shown in the figure, a weighing type precision opener includes a first opener 31, a second opener 32 and a dust collection mechanism 33. The first opener 31 includes a third frame 311, a weighing and opening mechanism 312, a first cotton feeding box 313, a supplementary cotton conveying curtain 314, a first roller opening mechanism 315 and a third cotton feeding fan 316. The weighing and opening mechanism 312 includes a transfer conveying curtain 3121, an opening needle curtain 3122, a blanking transfer bin 3123 and a weighing blanking bin 3124. The transfer conveying curtain 3121 is horizontally fixed on the third frame 311. The opening needle curtain 3122 is fixed on the third frame 311. The front end of the opening needle curtain 3122 is connected to the rear end of the transfer conveying curtain 3121. The rear end of the opening needle curtain 3122 is inclined upward. The blanking transfer bin 3123 is fixed on the third frame 311 and corresponds to the rear end of the opening needle curtain 3122. The weighing blanking bin 3124 is fixed on the third frame 311 and corresponds to the lower part of the blanking transfer bin 3123. The first cotton feeding box 313 is fixed on the third frame 311 and corresponds to the upper part of the transfer conveying curtain 3121. The supplementary cotton conveying curtain 314 is fixed on the third frame 311 and corresponds to the front end of the transfer conveying curtain 3121. The first roller opening mechanism 315 is fixed at the rear end of the third frame 311 and corresponds to the lower part of the weighing blanking bin 3124. The third cotton feeding fan 316 is fixed at the rear end of the first roller opening mechanism 315. The second opener 32 includes a second cotton feeding box 321, a second roller opening mechanism 322 and a fourth cotton feeding fan 323. The second cotton feeding box 321 is fixed at the upstream of the conveying of the second roller opening mechanism 322. The fourth cotton feeding fan 323 is fixed at the downstream of the conveying of the second roller opening mechanism 322. The third cotton feeding fan 316 is communicated with the inside of the second cotton feeding box 321 through a pipeline. The dust collection mechanism 33 is communicated with the inside of the first cotton feeding box 313 and the second cotton feeding box 321 through pipelines.

[0019] The cotton material after preliminary opening is conveyed through a pipeline to the first cotton feeding box 313. The dust collection mechanism 33 collects the dust in the first cotton feeding box 313 through a pipeline to improve the cleanliness of the cotton material. The first cotton feeding box 313 drops the cotton material downward onto the transfer conveying curtain 3121. The transfer conveying curtain 3121 conveys the cotton material backward to the front end of the opening needle curtain 3122. The opening needle curtain 3122 is evenly provided with opening needles. The cotton material is conveyed backward and upward along with the opening needle curtain 3122 and is opened. The opened cotton material is dropped into the blanking transfer bin 3123. The blanking transfer bin 3123 intermittently feeds the cotton material into the weighing blanking bin 3124. The cotton material is weighed in the weighing blanking bin 3124. When the preset weight is reached, the cotton material is dropped downward onto the first roller opening mechanism 315. The first roller opening mechanism 315 continues to open the cotton material, and the third cotton feeding fan 316 conveys the cotton material to the second cotton feeding box 321. The dust collection mechanism 33 collects the dust in the second cotton feeding box 321 through a pipeline. Similarly, the second roller opening mechanism 322 continues to open the cotton material, and the fourth cotton feeding fan 323 conveys the cotton material to the subsequent process. Through the supplementary cotton conveying curtain 314, artificial supplementary cotton can also be added to the transfer conveying curtain 3121. The advantage of this design is that it can perform multiple cotton material opening processes, enabling the cotton material to be fully dispersed, allowing the dust on the cotton material to be fully separated, and then collecting the dust in the cotton material through the dust collection mechanism 33, thereby greatly improving the cleanliness of the cotton material.

[0020] The first cotton feeding box 313 includes a cotton storage box body 3131, a cotton guiding component 3132, an exhaust component 3133, and a blanking component 3134. A cotton storage cavity is provided in the cotton storage box body 3131. The exhaust component 3133 is fixed above the cotton storage box body 3131 and is communicated with the cotton storage cavity. The blanking component 3134 is fixed below the cotton storage box body 3131. The cotton guiding component 3132 includes a guiding cylinder body 31321, a guiding top cover 31322, and a cotton inlet pipeline 31323. The guiding cylinder body 31321 is fixed above the exhaust component 3133, and the lower end opening is communicated with the exhaust component 3133. The guiding cylinder body 31321 is in the shape of a frustum of a cone, and the upper end opening area is larger than the lower end opening area. The guiding top cover 31322 is fixed above the guiding cylinder body 31321. The guiding top cover 31322 is in the shape of a cylinder. The cotton inlet pipeline 31323 is fixed on the guiding top cover 31322 and is communicated with the guiding top cover 31322. The port of the cotton inlet pipeline 31323 faces the inner side wall of the guiding top cover 31322.

[0021] The cotton material is blown into the cotton guiding assembly 3132 through the cotton feeding pipeline 31323. The cotton material first slides along the annular inner wall of the guiding top cover 31322, and under the action of gravity, it enters the guiding cylinder body 31321. Similarly, it slides along the inner wall of the guiding cylinder body 31321 and gradually moves towards the port in the middle. Then it falls from the port at the lower end of the guiding cylinder body 31321, and successively passes through the exhaust box body 31331 and the cotton storage box body 3131, and then falls on the blanking assembly 3134. The blanking assembly 3134 evenly extrudes the cotton material and drops it on the transfer conveying curtain 3121. The cotton material descends along a spiral running track in the cotton guiding assembly 3132 to the lower port, and the fiber cotton will not collide strongly with the inner wall of the cotton guiding assembly 3132, thus reducing the floating of cotton fluffs. On the other hand, the air flow in the cotton guiding assembly 3132 is stable, which is beneficial to the uniform blanking of the cotton material.

[0022] The exhaust assembly 3133 includes an exhaust box body 31331, a cylindrical net pipe 31332 and an adjusting baffle 31333. The lower end of the exhaust box body 31331 is fixed to the upper end of the cotton storage box body 3131, and the lower end of the guiding cylinder body 31321 is fixed to the upper end of the exhaust box body 31331. The cylindrical net pipe 31332 is fixed in the exhaust box body 31331. The upper end of the cylindrical net pipe 31332 is communicated with the guiding cylinder body 31321, and the lower end is communicated with the cotton storage cavity. An exhaust hole is provided on one outer wall of the exhaust box body 31331. The adjusting baffle 31333 is rotatably installed outside the exhaust box body 31331 and corresponds to the exhaust hole. A dust discharge hole is provided on the other outer wall of the exhaust box body 31331, and the dust discharge hole is communicated with the dust collection mechanism 33 through a pipeline.

[0023] The structure of the second cotton feeding box 321 is the same as that of the first cotton feeding box 313.

[0024] The cotton material falls through the cylindrical net pipe 31332, and the gas uniformly flows into the exhaust box body 31331 through the mesh holes above the cylindrical net pipe 31332 and is discharged out through the exhaust hole. By rotating the adjusting baffle 31333, the area of the exhaust hole can be controlled, so as to control the size of the air flow, and further control the falling speed of the cotton material in the cotton guiding assembly 3132. On the other hand, the dust can enter the exhaust box body 31331 through the mesh holes, so that the dust collection mechanism 33 can collect the dust from the dust discharge hole.

[0025] The above does not impose any limitation on the technical scope of the present invention. Any modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A weighing type fine opener, characterized in that: The invention comprises a first nut opener, a second nut opener and a dust collecting mechanism, wherein the first nut opener comprises a third frame, a weighing and opening mechanism, a first cotton feeding box, a cotton filling conveying curtain, a first roller opening mechanism and a third cotton feeding fan, wherein the weighing and opening mechanism comprises a transfer conveying curtain, an opening needle curtain, a blanking transfer bin and a weighing and blanking bin, wherein the transfer conveying curtain is horizontally fixed on the third frame, the opening needle curtain is fixed on the third frame, the front end of the opening needle curtain is connected with the rear end of the transfer conveying curtain, the rear end of the opening needle curtain is inclined upward, the blanking transfer bin is fixed on the third frame and corresponds to the rear end of the opening needle curtain, the weighing and blanking bin is fixed on the third frame and corresponds to the bottom of the blanking transfer bin, and the first cotton feeding box is fixed on The cotton-feeding conveying curtain is fixed on the third frame and corresponds to the front end of the transfer conveying curtain. The first roller opening mechanism is fixed on the rear end of the third frame and corresponds to the bottom of the weighing and dropping bin. The third cotton feeding fan is fixed at the rear end of the first roller opening mechanism. The second opening machine includes a second cotton feeding box, a second roller opening mechanism and a fourth cotton feeding fan. The second cotton feeding box is fixed at the upstream of the second roller opening mechanism. The fourth cotton feeding fan is fixed at the downstream of the second roller opening mechanism. The third cotton feeding fan is connected with the second cotton feeding box through a pipeline. The dust collection mechanism is connected with the first cotton feeding box and the second cotton feeding box through a pipeline.

2. A weighing type fine opener according to claim 1, characterized in that: The first cotton feeding box includes a cotton storage box body, a cotton guiding assembly, an exhaust assembly and a blanking assembly. A cotton storage cavity is provided in the cotton storage box body. The exhaust assembly is fixed above the cotton storage box body and is communicated with the cotton storage cavity. The blanking assembly is fixed below the cotton storage box body. The cotton guiding assembly includes a guide cylinder body, a guide top cover and a cotton inlet pipe. The guide cylinder body is fixed above the exhaust assembly and the lower end opening is communicated with the exhaust assembly. The guide cylinder body is in the shape of a truncated cone and the upper end opening area is larger than the lower end opening area. The guide top cover is fixed above the guide cylinder body. The guide top cover is in the shape of a cylinder. The cotton inlet pipe is fixed on the guide top cover and is communicated with the guide top cover. The port of the cotton inlet pipe faces the inner side wall of the guide top cover.

3. A weighing type fine opener according to claim 2, characterized in that: The exhaust assembly includes an exhaust box, a cylindrical mesh tube and an adjusting baffle. The lower end of the exhaust box is fixed to the upper end of the cotton storage box, the lower end of the guide cylinder is fixed to the upper end of the exhaust box, the cylindrical mesh tube is fixed in the exhaust box, the upper end of the cylindrical mesh tube is connected with the guide cylinder, and the lower end is connected with the cotton storage cavity. An exhaust hole is provided on the outer wall of one side of the exhaust box, the adjusting baffle is rotatably installed on the outside of the exhaust box and corresponds to the exhaust hole, and a dust exhaust hole is provided on the outer wall of the other side of the exhaust box, and the dust exhaust hole is connected with the dust collection mechanism through a pipe.

4. A weighing type fine opener according to claim 3, characterized in that: The structure of the second cotton feeding box is the same as that of the first cotton feeding box.