Brightness-adjustable rolling and inspecting machine
By designing a panel lamp system with adjustable brightness in the coil inspection machine, using the combination of the driving parts and the mounting rollers, selecting lamp tubes suitable for fabrics of different thicknesses, and through the coordination of the partition and the light-transmitting plate, the problem that existing coil inspection machines are difficult to adapt to fabric inspections of different thicknesses is solved, achieving more efficient and accurate detection effects.
Patent Information
- Application Number
- CN202421948935.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-12
AI Technical Summary
When existing coil inspection machines detect fabrics of different thicknesses, the strength of the panel lamp cannot be adapted, making it difficult to detect the damaged areas of thick fabrics or penetrate thin fabrics, making it difficult to accurately detect the damage of the fabrics.
A roll tester with adjustable brightness is designed. The drive member drives the installation roller to rotate, and the lamp tubes of different powers are selected to adapt to fabrics of different thicknesses. The light illumination brightness is adjusted through the coordination of the partition and the light-transmitting plate.
It realizes automatic adjustment of the brightness of the panel lamp according to the fabric thickness, and is suitable for fabric detection of different thicknesses, improving the accuracy and efficiency of the detection.
Smart Images

Figure CN222908374U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of inspection machines, and in particular, to an inspection machine with adjustable brightness. Background Art
[0002] An inspection machine, also known as a cloth inspection machine, is an essential special equipment for detecting large negative, double-width, and single-width fabrics such as cotton, wool, linen, silk, and chemical fibers before production in the clothing industry.
[0003] Currently, the Chinese utility model patent with the publication number CN209144545U discloses a finished fabric inspection machine, which includes a machine body. On the machine body, there are rotatably connected a first driving roller, a second driving roller, a third driving roller, a fourth driving roller, a fifth driving roller, a driven roller, and a driving roller that are parallel to each other. There is a motor on the driving roller. There is a panel lamp between the second driving roller and the third driving roller. The panel lamp is covered with a machine cover. There is a lighting lamp in the machine cover. There are two spaced clamping plates between the fifth driving roller and the driving roller. The lower ends of the two clamping plates are rotatably connected to the machine body. The two clamping plates have a facing end face and a back end face. There is a first protrusion at the upper end of the back end face. There is a fixing plate on the machine body. There is a second protrusion on the fixing plate. There is a compression spring between the second protrusion and the first protrusion; this inspection machine can clamp the end of the cut fabric to prevent it from falling into the equipment, which is convenient for taking and coiling. The overall function is complete and the practicability is strong.
[0004] The inspection machine needs to inspect fabrics of different thicknesses. Since the intensity of the panel lamp of the inspection machine is constant, when the fabric is thick, the panel lamp cannot penetrate the thick fabric, and it is difficult to detect the damaged part of the fabric. When the fabric is thin, the panel lamp will pass through all the fabric, and it is also difficult to detect the damaged part of the fabric. Therefore, there is an urgent need for an inspection machine with adjustable panel lamp brightness. Utility Model Content
[0005] In order to change the brightness of the panel lamp, the present application provides an inspection machine with adjustable brightness.
[0006] An inspection machine with adjustable brightness provided by the present application adopts the following technical solutions:
[0007] An inspection machine with adjustable brightness, including an inspection machine body and a panel lamp assembly. A light-emitting cavity for installing the panel lamp assembly is opened on the inspection machine body. The panel lamp assembly includes a light-transmitting plate, an installation roller, a plurality of lamps with different powers, a partition board, and a driving member. The light-transmitting plate is used to block the light-emitting cavity. The installation roller is rotatably connected in the light-emitting cavity. A plurality of accommodating grooves are opened on the circumferential side of the installation roller. A plurality of the lamps correspond to the plurality of accommodating grooves one by one. The lamps are arranged in the accommodating grooves. The partition board is arranged in the light-emitting cavity. Only one of the lamps can irradiate on the light-transmitting plate through the partition board. The driving member is used to drive the installation roller to rotate.
[0008] By adopting the above technical solution, when the coiling and inspecting machine needs to inspect thick fabrics, the staff can drive the installation roller to rotate through the driving member, so that the higher-power ones among several lamp tubes face the transparent panel, so that the light of the lamp tubes can irradiate the fabric through the light-transmitting plate. Under the action of the partition board, the light of the remaining lamp tubes is blocked, reducing the influence of the lamp tubes facing the transparent panel directly by other lamp tubes. The irradiation brightness of the inspection machine body on the fabric is changed through the panel lamp assembly, making it applicable to fabrics of different thicknesses.
[0009] Optionally, the driving member includes a driving motor, a worm gear and a worm. The worm gear is coaxially arranged with the installation roller, the worm gear is arranged on the installation roller, the worm is rotatably connected to the coiling and inspecting machine body, the worm meshes with the worm gear, and the driving motor is used to drive the worm to rotate.
[0010] By adopting the above technical solution, when it is necessary to replace the lamp tubes to irradiate the fabric, the staff starts the driving motor. The driving motor drives the worm to rotate, the worm drives the worm gear to rotate, the worm gear drives the installation roller to rotate, and the installation roller drives several lamp tubes to rotate, so that the suitable lamp tubes face the light-transmitting plate. The structure of the driving member is simple and convenient for the staff to operate.
[0011] Optionally, one end of the lamp tube is threadedly connected to the groove side wall of the containing groove.
[0012] By adopting the above technical solution, the service life of the lamp tube is limited and the lamp tube needs to be replaced. The staff can rotate the lamp tube to remove it from the installation roller, and then replace it with a new lamp tube.
[0013] Optionally, a supporting member for supporting the lamp tube is arranged in the containing groove. The supporting member includes a supporting bracket and rollers. The supporting bracket is arranged on the containing groove. The axis of the rollers is perpendicular to the length direction of the lamp tube. The rollers are rotatably connected to the supporting bracket, and the rollers abut against the side wall of the lamp tube.
[0014] By adopting the above technical solution, since the lamp tube is cylindrical, the supporting member is used to support the lamp tube, reducing the force at the connection between the lamp tube and the installation roller, prolonging the service life of the lamp tube, and the supporting member plays a guiding role during the installation process. The staff can first place the lamp tube on the rollers, and then move the lamp tube towards the threaded connection with the installation roller until one end of the lamp tube is threadedly connected to the installation roller.
[0015] Optionally, one end of the containing groove penetrates through the mounting roller. The panel lamp assembly further includes a limiting member and a locking member. The limiting member includes a limiting disc and a plurality of limiting tubes. The plurality of limiting tubes correspond to the plurality of lamp tubes one by one. The limiting tubes are used to sleeved on the lamp tubes. The limiting tubes are arranged on the limiting disc. The limiting disc abuts against one end of the mounting roller. The locking member is used to mount the limiting disc on the mounting roller.
[0016] By adopting the above technical solution, when the staff installs the lamp tube on the mounting roller and the lamp tube abuts against the roller, the staff can limit the other end of the lamp tube through the limiting tube on the limiting disc, reducing the uneven force on the lamp tube during rotation. After a plurality of lamp tubes are installed on the mounting roller, the staff first aligns the limiting tube with the lamp tube, abuts the limiting disc against the mounting roller, and then connects the limiting disc and the mounting roller through the limiting member, reducing the shaking of the lamp tube during the movement of the mounting roller driving the lamp tube and improving the service life of the lamp tube.
[0017] Optionally, the locking member includes a locking block, a locking spring and a locking bolt. A fitting groove is opened at one end of the mounting roller. A locking groove is opened on the groove side wall of the fitting groove. The locking block is slidably connected to the limiting disc along the radial direction of the limiting disc. The locking block is used to be engaged with the locking groove. The locking spring is used to move the locking block away from the locking groove. A guiding inclined surface is opened on the locking block. The locking bolt is rotatably connected to the limiting disc. The locking bolt is threadedly connected to the guiding inclined surface.
[0018] By adopting the above technical solution, after the limiting disc abuts against the mounting roller, the staff rotates the locking bolt. The locking bolt drives the locking block to move towards the locking groove through the guiding inclined surface until the locking block is engaged with the locking groove, and the obtained limiting disc is connected to the mounting roller. The structure is simple and convenient for the staff to operate.
[0019] Optionally, the limiting member further includes a plurality of limiting rods. The plurality of limiting rods are distributed along the axial direction of the limiting disc. Limiting grooves adapted to the limiting rods are opened on the limiting disc.
[0020] By adopting the above technical solution, since the fitting and installation of the locking groove and the locking block belong to blind installation, and the locking bolt and the limiting disc will block the view during the installation process, it is difficult for the locking block to be aligned with the locking groove. Therefore, the limiting rod is first fitted with the limiting disc to keep the position of the limiting disc unchanged with respect to the mounting roller. Then, the staff rotates the locking bolt to drive the locking block to be engaged with the locking groove, completing the installation of the limiting disc and the mounting roller.
[0021] Optionally, a reflective layer for reflecting the light irradiated by the lamp tube is provided in the containing groove.
[0022] By adopting the above technical solution, the light emitted by the lamp tube that does not face the transparent panel can be irradiated towards the transparent panel through the reflective layer, improving the utilization rate of the light of the lamp tube.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. The driving member drives the installation roller to rotate so as to replace lamp tubes with different powers to adapt to fabrics with different thicknesses;
[0025] 2. The supporting member is used to support the lamp tube and guide it during installation;
[0026] 3. The limiting portion is used to limit the lamp tube, reducing the shaking of the lamp tube during rotation and extending the service life of the lamp tube. Description of the Drawings
[0027] Figure 1 is a rewinding machine with adjustable brightness.
[0028] Figure 2 is an exploded view between the lamp tube and the installation roller.
[0029] Figure 3 is Figure 1 a cross-sectional view of the rewinding machine body in
[0030] Figure 4 is Figure 2 a cross-sectional view of the installation roller in
[0031] Reference numerals: 1, rewinding machine body; 11, light-emitting cavity; 2, panel lamp assembly; 21, light-transmitting plate; 22, installation roller; 221, containing groove; 222, threaded groove; 223, mating groove; 224, locking groove; 23, lamp tube; 24, partition; 25, driving member; 251, driving motor; 252, worm gear; 253, worm; 26, limiting member; 261, limiting disc; 262, limiting tube; 263, limiting rod; 264, limiting groove; 265, through hole; 27, locking member; 271, locking block; 272, locking spring; 273, locking bolt; 274, guiding inclined surface; 3, supporting member; 31, supporting bracket; 32, roller; 4, reflective layer. Detailed Description of the Embodiment
[0032] The following further describes the present application in detail with reference to the attached Figures 1-4 drawings.
[0033] The embodiment of the present application discloses a rewinding machine with adjustable brightness. Refer to Figure 1 and Figure 2, An adjustable-brightness inspection machine includes an inspection machine body 1 and a panel lamp assembly 2. An illuminating cavity 11 is formed on the upper end surface of the fabric inspection table of the inspection machine body 1, and the illuminating cavity 11 penetrates through one side of the inspection machine body 1. The panel lamp assembly 2 is located in the illuminating cavity 11.
[0034] Referring to Figure 1 and Figure 2 , the panel lamp assembly 2 includes a light-transmitting plate 21, a mounting roller 22, three lamps with different powers 23, two partition plates 24, and a driving member 25. The light-transmitting plate 21 is used to cover the illuminating cavity 11. The mounting roller 22 is located in the illuminating cavity 11. The mounting roller 22 is horizontally arranged and the length direction of the mounting roller 22 is perpendicular to the moving direction of the fabric. The mounting roller 22 is rotatably connected in the illuminating cavity 11. Three accommodating grooves 221 are formed on the circumferential side of the mounting roller 22. The three accommodating grooves 221 extend along the length direction of the mounting roller 22. One end of the accommodating groove 221 penetrates through the mounting roller 22. The bottom of the accommodating groove 221 is arc-shaped. Threaded grooves 222 are formed on the side wall of the accommodating groove 221. The three lamps 23 correspond to the three accommodating grooves 221 one by one. The length direction of the lamp 23 is parallel to the length direction of the mounting roller 22. One end of the lamp 23 is threadedly connected to the threaded groove 222.
[0035] Referring to Figure 2 and Figure 3 , a supporting member 3 is arranged in the accommodating groove 221. The supporting member 3 includes two supporting brackets 31 and two rollers 32. The two supporting brackets 31 are distributed along the length direction of the mounting roller 22. The supporting brackets 31 are fixedly arranged in the bottom of the accommodating groove 221. The two rollers 32 correspond to the two supporting brackets 31 one by one. The axial direction of the roller 32 is perpendicular to the length direction of the lamp 23. The roller 32 is rotatably connected to the supporting bracket 31. The roller abuts against the surface of the lamp 23. A reflecting layer 4 for reflecting the light emitted by the corresponding lamp 23 is fixedly arranged at the bottom of the accommodating groove 221.
[0036] Referring to Figure 2 and Figure 3 , the two partition plates 24 are respectively located on both sides of the mounting roller 22. The partition plates 24 are fixedly arranged in the illuminating cavity 11. The partition plates 24 abut against the side wall of the mounting roller 22. The two partition plates 24 and the mounting roller 22 divide the illuminating cavity 11 into a light-emitting area and a covering area. The lamp 23 located in the light-emitting area can irradiate the light onto the light-transmitting plate 21, and the lamp 23 located in the covering area cannot irradiate the light onto the light-transmitting plate 21.
[0037] Referring to Figure 1 and Figure 2The driving member 25 includes a driving motor 251, a worm gear 252 and a worm 253. The worm gear 252 is coaxially arranged with the mounting roller 22. The worm gear 252 is fixedly arranged on one end of the mounting roller 22. The worm 253 is horizontally arranged. The worm 253 is rotatably connected to the rolling inspection machine body 1. The worm 253 is meshed with the worm gear 252. The driving motor 251 is fixedly arranged on the rolling inspection machine body 1. The output shaft of the driving motor 251 is fixedly connected to the worm 253.
[0038] Reference Figure 3 and Figure 4 The panel lamp assembly 2 also includes a limiting member 26 and a locking member 27. The limiting member 26 includes a limiting plate 261, three limiting tubes 262 and three limiting rods 263. The limiting plate 261 is located on the side of the mounting roller 22 away from the worm gear 252. The limiting plate 261 is coaxially arranged with the mounting roller 22. The three limiting tubes 262 correspond to the three lamp tubes 23 one by one. The limiting tube 262 is fixedly arranged on the side wall of the limiting plate 261. The limiting tube 262 is sleeved on one end of the lamp tube 23. The three limiting rods 263 are evenly distributed along the circumferential direction of the axis of the mounting roller 22. The length direction of the limiting rod 263 is parallel to the length direction of the mounting roller 22. One end of the limiting rod 263 is fixedly arranged on the mounting roller 22. A limiting groove 264 is provided on the limiting plate 261. The limiting rod 263 is used to be engaged with the limiting groove 264.
[0039] Reference Figure 3 and Figure 4 The mounting roller 22 is provided with a matching groove 223 at one end facing the limiting plate 261, and a locking groove 224 is provided on the groove side wall of the matching groove 223. The locking member 27 includes three locking blocks 271, three locking springs 272 and a locking bolt 273. A through hole 265 is provided on the end surface of the limiting plate 261. The three locking blocks 271 are slidably connected to the limiting plate 261 along the radial direction of the through hole 265. The three locking springs 272 correspond to the three locking blocks 271 one by one, and the length direction of the locking springs 272 is parallel to the locking block 271. In the length direction of the locking block 271, one end of the locking spring 272 is fixedly set on the limit plate 261, and the other end of the locking spring 272 is fixedly set on the locking block 271. The end of the locking block 271 away from the installation roller 22 and the end of the locking block 271 away from the locking spring 272 are provided with a guiding bevel 274. The locking block 271 is used to engage with the locking groove 224. The locking bolt 273 passes through the through hole 265 and enters the matching groove 223. The locking bolt 273 is threadedly connected with the guiding bevel 274.
[0040] The implementation principle of an adjustable - brightness inspection machine in an embodiment of this application is as follows: When the inspection machine needs to inspect thicker fabrics, the staff can replace the lamp tube 23 with a higher power. The staff turns on the drive motor 251. The drive motor 251 drives the worm 253 to rotate. The worm 253 drives the worm wheel 252 to rotate. The worm wheel 252 drives the mounting roller 22 to rotate. The mounting roller 22 drives the three lamp tubes 23 to rotate, so that the lamp tube 23 with a higher power is located in the light - emitting area. The light of the lamp tube 23 irradiates the fabric through the light - transmitting plate 21. The light of some lamp tubes 23 is reflected to the light - transmitting plate 21 through the reflective layer.
[0041] When the lamp tube 23 needs to be replaced, the staff first unscrews the locking bolt 273. Due to the self - locking effect of the worm wheel 252 and the worm 253, the mounting roller 22 cannot rotate. After the locking bolt 273 is unscrewed, the locking block 271 moves away from the locking groove 224 under the action of the locking spring 272. The limiting disk 261 slides along the length direction of the limiting rod 263 and disengages from the mounting roller 22. Then the staff can rotate the lamp tube 23 to disengage the lamp tube 23 from the thread groove 222. The new lamp tube 23 abuts against the roller 32 and then moves along the roller 32 towards the thread groove 222. Rotate the lamp tube 23 to be thread - connected into the thread groove 222. Then sleuth the limiting tube 262 of the limiting disk 261 on the lamp tube 23. Then thread - connect the locking bolt 273 with the guiding inclined surface 274 of the locking block 271 so that the locking block 271 is clamped in the clamping groove, completing the entire process of replacing the lamp tube 23.
[0042] The above are all the preferred embodiments of this application. It does not limit the protection scope of this application accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.
Claims
1. A roll inspection machine with adjustable brightness, characterized in that: A test machine body (1) and a panel light assembly (2), wherein the test machine body (1) is provided with a light emission cavity (11) for installing the panel light assembly (2), the panel light assembly (2) comprising a light-transmitting plate (21), an installation roller (22), a plurality of lamp tubes (23) of different powers, a partition (24) and a driving member (25), the light-transmitting plate (21) being used to block the light emission cavity (11), the installation roller (22) being rotatably connected to the light emission cavity (11), and the A plurality of receiving grooves (221) are provided on the circumferential side of the installation roller (22), and the plurality of lamp tubes (23) correspond to the plurality of receiving grooves (221) one by one. The lamp tubes (23) are arranged in the receiving grooves (221), and the partition plate (24) is arranged in the light emitting cavity (11). The partition plate (24) is used to allow the light emitted by only one lamp tube (23) to irradiate the light-transmitting plate (21), and the driving member (25) is used to drive the installation roller (22) to rotate.
2. The brightness adjustable rolling inspection machine according to claim 1, characterized in that: The driving member (25) comprises a driving motor (251), a worm wheel (252) and a worm (253); the worm wheel (252) is coaxially arranged with the mounting roller (22); the worm wheel (252) is arranged on the mounting roller (22); the worm (253) is rotatably connected to the rolling inspection machine body (1); the worm (253) is meshed with the worm wheel (252); and the driving motor (251) is used to drive the worm (253) to rotate.
3. The brightness adjustable rolling inspection machine according to claim 2, characterized in that: One end of the lamp tube (23) is threadedly connected to the side wall of the containing groove (221).
4. The brightness-adjustable rolling inspection machine according to claim 3, characterized in that: A supporting member (3) for supporting the lamp tube (23) is arranged in the containing groove (221), and the supporting member (3) comprises a supporting frame (31) and a roller (32). The supporting frame (31) is arranged on the containing groove (221), and the axis of the roller (32) is perpendicular to the length direction of the lamp tube (23). The roller (32) is rotatably connected to the supporting frame (31), and the roller (32) abuts against the side wall of the lamp tube (23).
5. The brightness adjustable rolling inspection machine according to claim 1, characterized in that: One end of the containing groove (221) passes through the mounting roller (22); the panel lamp assembly (2) further comprises a limiting member (26) and a locking member (27); the limiting member (26) comprises a limiting plate (261) and a plurality of limiting tubes (262); the plurality of limiting tubes (262) correspond one to one with the plurality of lamp tubes (23); the limiting tubes (262) are used for being sleeved on the lamp tubes (23); the limiting tubes (262) are arranged on the limiting plate (261); the limiting plate (261) abuts against one end of the mounting roller (22); and the locking member (27) is used for installing the limiting plate (261) on the mounting roller (22).
6. The brightness-adjustable rolling inspection machine according to claim 5, characterized in that: The locking member (27) comprises a locking block (271), a locking spring (272) and a locking bolt (273); a matching groove (223) is provided at one end of the mounting roller (22); a locking groove (224) is provided on a groove side wall of the matching groove (223); the locking block (271) is slidably connected to the limiting disk (261) along a radial direction of the limiting disk (261); the locking block (271) is used to engage with the locking groove (224); the locking spring (272) is used to move the locking block (271) in a direction away from the locking groove (224); a guiding inclined surface (274) is provided on the locking block (271); the locking bolt (273) is rotatably connected to the limiting disk (261); and the locking bolt (273) is threadedly connected to the guiding inclined surface (274).
7. The brightness adjustable rolling inspection machine according to claim 6, characterized in that: The limiting member (26) further comprises a plurality of limiting rods (263), the plurality of limiting rods (263) being distributed along the axial direction of the limiting plate (261), and the limiting plate (261) is provided with limiting grooves (264) cooperating with the limiting rods (263).
8. The brightness adjustable rolling inspection machine according to claim 1, characterized in that: A reflective layer (4) for reflecting the light emitted by the lamp tube (23) is arranged in the containing groove (221).
Citation Information
Patent Citations
Finished fabric rolling inspection machine
CN209144545U