Pier maintenance spraying system capable of moving up and down

By designing a movable up-down pier maintenance spray system, the combination of the lifting platform and the spray platform is used to solve the problems of slow construction speed, large safety hazards and serious waste of maintenance liquid in the existing pier maintenance construction methods, and the rapid and uniform maintenance of the piers is achieved, and construction efficiency and safety are improved.

CN222908581UActive Publication Date: 2025-05-27SHANXI WUJIAN GRP CO LTD
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Patent Information

Application Number
CN202422002031.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-05-27
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The existing bridge pier maintenance construction methods have problems such as slow construction speed, safety hazards in manual operation at high places, serious waste of maintenance fluid, and inability to fully cover the pier body.

Method used

A up-down movable bridge pier maintenance spray system is designed, including a lifting platform, a spray platform and a maintenance tank. The wire rope system driven by a zigzag steel frame and a reducer motor can be used to move the spray platform up and down, and combined with a high-pressure water pump and atomizing spray head to achieve uniform spraying of the bridge piers.

Benefits of technology

The system can quickly and evenly maintain the bridge pier, which improves the construction speed, reduces safety hazards, reduces waste of maintenance liquid, ensures full coverage of the pier body, and improves maintenance efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222908581U_ABST
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Abstract

The utility model provides a pier maintenance spraying system capable of moving up and down, and belongs to the technical field of building construction. The device comprises a lifting platform, a spraying platform and a maintenance liquid box, wherein a speed reducing motor, an anti-derailment pulley and a pressure lifting pump are arranged on the lifting platform; an atomizing nozzle, a hanging ring and a liquid inlet joint are arranged on the spraying platform; the lifting platform and the spraying platform are connected through a steel wire rope on the gear motor. And a high-pressure water pump is arranged in the maintenance liquid box. The atomizing nozzle can integrally move up and down so as to spray the bridge pier without dead angles, and has the advantages of high working efficiency, in-place maintenance and the like. Compared with an existing traditional maintenance measure, the bridge pier maintenance device can rapidly and evenly maintain a pier body, is high in mechanization degree and maintenance spraying speed, improves construction speed, reduces potential safety hazards during construction, reduces manual maintenance cost, is high in practicability, and can be widely applied to maintenance construction of various bridge piers.
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Description

Technical Field

[0001] The utility model belongs to the technical field of building construction, and particularly relates to the maintenance construction of bridge piers. Specifically, it is a vertically movable bridge pier maintenance spraying system. Background Art

[0002] If the maintenance period of the bridge pier is not in place, it will cause uneven strength of the pier bodies adjacent to each other. Manual maintenance is dangerous and difficult, resulting in inconsistent construction progress and affecting the progress of the next process.

[0003] In the past, during the maintenance construction of bridge piers, it was necessary for workers to stand on the top of the pier and spray the maintenance liquid from above. Commonly, water was poured from the top using a water pipe. This construction method has a slow construction speed, and there are no safety measures for workers on the top of the pier, posing a safety hazard of falling from a height. For relatively high bridge piers, the pressure of the water pipe is insufficient and the water flow is small, which will waste a large amount of maintenance liquid, and the maintenance time is also relatively long. There will also be maintenance dead corners locally, and the pier body cannot be fully covered. Summary of the Invention

[0004] The purpose of the utility model is to solve the problems existing in the above-mentioned prior art, and provide a vertically movable bridge pier maintenance spraying system.

[0005] The utility model is realized by the following technical solutions:

[0006] A vertically movable bridge pier maintenance spraying system includes a lifting platform, a spraying platform, and a maintenance liquid tank.

[0007] The lifting platform includes a cross-shaped steel frame. Two reduction motors are installed on the cross-shaped steel frame. Two steel wire ropes are wound around the output end of each reduction motor. Anti-derailment pulleys are respectively arranged at the four corners of the cross-shaped steel frame. A pressure lift pump is installed on the cross-shaped steel frame.

[0008] The spraying platform includes a square pipe frame. A plurality of atomizing nozzles are evenly arranged on each side pipe edge of the square pipe frame. The spraying direction of the atomizing nozzles faces the center position of the square pipe frame. Suspension rings are respectively fixed at the four corners of the square pipe frame. A liquid inlet joint is arranged on any one side pipe edge of the square pipe frame.

[0009] A high-pressure water pump is arranged in the maintenance liquid tank.

[0010] The four steel wire ropes of the two reduction motors respectively bypass the corresponding four anti-derailment pulleys and are connected and fixed to the corresponding four suspension rings on the square pipe frame. One port of the pressure lift pump is connected to the liquid inlet joint on the square pipe frame through a threaded hose, and the other port of the pressure lift pump is connected to the high-pressure water pump in the maintenance liquid tank through a galvanized steel pipe.

[0011] As a preferred technical solution, the square pipe rack includes an outer square pipe rack and an inner square pipe rack. Each side pipe edge of the outer square pipe rack is connected and communicated with each side pipe edge of the inner square pipe rack through a plurality of uniformly arranged connecting pipes. Atomizing nozzles are arranged on each side pipe edge of the inner square pipe rack. Suspension rings are arranged at the four corners of the outer square pipe rack. A liquid inlet joint is arranged on any one side pipe edge of the outer square pipe rack.

[0012] As a preferred technical solution, each side pipe edge of the outer square pipe rack is connected and communicated with each side pipe edge of the inner square pipe rack through four uniformly arranged connecting pipes. Three atomizing nozzles are uniformly arranged on each side pipe edge of the inner square pipe rack.

[0013] As a preferred technical solution, the other port of the pressure boosting pump is connected with a riser connecting pipe, and the riser connecting pipe is connected with a galvanized steel pipe.

[0014] As a preferred technical solution, hoisting rings are respectively arranged at the four corners of the cross-shaped steel frame.

[0015] The utility model is scientifically designed, reasonably structured, simple to operate and convenient to use, effectively solving the problems such as inadequate maintenance of bridge piers, inability to maintain the upper part of high bridge piers, difficulty in ensuring the maintenance period, and potential safety hazards of falling from height. The atomizing nozzles of the utility model can move up and down as a whole, so as to spray the bridge pier without dead angle, having the advantages of high working efficiency and in-place maintenance. Compared with the existing traditional maintenance measures, the utility model can quickly and evenly maintain the pier body, with a high degree of mechanization and a fast maintenance spraying speed, not only improving the construction speed, but also reducing the potential safety hazards during construction, reducing the cost of manual maintenance, and having high practicability, and can be widely used in the maintenance construction of various bridge piers. Brief Description of the Drawings

[0016] The drawings here are used to provide further illustration of the utility model, constituting a part of this application. The schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an improper limitation to the utility model.

[0017] Figure 1 It is the front view structural schematic diagram of the system of the utility model.

[0018] Figure 2 It is the top view structural schematic diagram of the lifting platform in the system of the utility model.

[0019] Figure 3 It is the top view structural schematic diagram of the spraying platform in the system of the utility model.

[0020] In the figure: 1 - lifting platform, 2 - spraying platform, 3 - curing liquid tank, 4 - cross-shaped steel frame, 5 - reduction motor, 6 - steel wire rope, 7 - anti-derailment pulley, 8 - lifting ring, 9 - pressure lifting pump, 10 - atomizing nozzle, 11 - suspension ring, 12 - liquid inlet joint, 13 - square pipe frame, 14 - outer square pipe frame, 15 - inner square pipe frame, 16 - connecting pipe, 17 - high-pressure water pump, 18 - threaded hose, 19 - riser connecting pipe, 20 - galvanized steel pipe. Detailed implementation mode

[0021] In order to enable those skilled in the art to better understand the present utility model, the present utility model will be further clearly and completely described below with reference to the accompanying drawings and in combination with embodiments. It should be noted that, without conflict, the implementation modes and the features in the embodiments in the present application can be combined with each other.

[0022] As Figures 1 to 3 shown, this embodiment provides a vertically movable pier maintenance spraying system, which includes a lifting platform 1, a spraying platform 2 and a curing liquid tank 3.

[0023] The lifting platform 1 includes a cross-shaped steel frame 4, on which two reduction motors 5 are installed, and two steel wire ropes 6 are wound around the output ends of each reduction motor 5; anti-derailment pulleys 7 and lifting rings 8 are respectively arranged at the four corners of the cross-shaped steel frame 4; a pressure lifting pump 9 is installed on the cross-shaped steel frame 4.

[0024] The spraying platform 2 includes a square pipe frame 13, and a plurality of atomizing nozzles 10 are evenly arranged on each side pipe edge of the square pipe frame 13, and the spraying directions of the atomizing nozzles 10 face the center position of the square pipe frame 13; suspension rings 11 are respectively fixed at the four corners of the square pipe frame 13; a liquid inlet joint 12 is arranged on any one side pipe edge of the square pipe frame 13. Specifically in implementation, the square pipe frame 13 includes an outer square pipe frame 14 and an inner square pipe frame 15, and the four sides of the outer square pipe frame 14 and the four sides of the inner square pipe frame 15 are connected and communicated through four evenly arranged connecting pipes 16, and the atomizing nozzles 10 are arranged on each side pipe edge of the inner square pipe frame 15 and three atomizing nozzles 10 are evenly arranged on each side pipe edge, the suspension rings 11 are arranged at the four corners of the outer square pipe frame 14, and the liquid inlet joint 12 is arranged on any one side pipe edge of the outer square pipe frame 14.

[0025] A high-pressure water pump 17 is arranged in the curing liquid tank 3.

[0026] Four steel wire ropes 6 of the two reduction motors 5 respectively bypass the corresponding four anti-derailment pulleys 7 and are fixedly connected to the corresponding four hanging rings 11 on the outer square pipe rack 14; one port of the pressure lift pump 9 is connected with a threaded hose 18, and the other end of the threaded hose 18 is connected to the liquid inlet joint 12 on the square pipe rack; the other port of the pressure lift pump 9 is connected with a riser connecting pipe 19, the other end of the riser connecting pipe 19 is connected with a galvanized steel pipe 20, and the other end of the galvanized steel pipe 20 is connected to the high-pressure water pump 17 in the curing liquid tank 3.

[0027] The installation and use method of the movable bridge pier curing spray system up and down described in this embodiment is as follows:

[0028] 1) First, connect and assemble the lifting platform 1 and the spray platform 2 through the steel wire rope 6, and complete the installation of the power supplies of the reduction motor 5, the pressure lift pump 9, and the high-pressure water pump 17.

[0029] 2) Connect the spray platform 2 with the threaded hose 18, the pressure lift pump 9, the galvanized steel pipe 20, and the high-pressure water pump 17 in sequence.

[0030] 3) Use a crane to lift the spray platform 2 and the lifting platform 1 (through the lifting ring 8) to the top of the curing bridge pier, and align the atomizing nozzles 10 with the

[0031] bridge pier facade.

[0032] 4) Turn on the power supplies of the pressure lift pump 9 and the high-pressure water pump 17, and the pump bodies start to work.

[0033] 5) Turn on the descent switch of the lifting platform 1, and make the spray platform 2 descend uniformly through the reduction motor 5, and the atomizing nozzles 10 perform curing operations on the bridge pier facade.

[0034] 6) When the spray platform 2 is about to reach the ground, turn on the ascent switch of the lifting platform 1, and make the spray platform 2 ascend uniformly through the reduction motor 5 until it returns to the initial position.

[0035] In the movable bridge pier curing spray system up and down described in this embodiment, the two reduction motors 5 on the lifting platform 1 are driven synchronously, and the spray platform 2 is pulled up and down through the steel wire rope 6 to achieve the purpose of stable up and down spraying. Then, through the moving spray platform 2, the atomizing nozzles 10 on it spray evenly on the bridge pier body at the same time, spraying the curing liquid from top to bottom, so that the pier body is evenly and fully cured.

[0036] The above-described embodiments merely represent several implementation manners of the present utility model. The description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all fall within the protection scope of the present utility model.

Claims

1. A vertically movable bridge pier maintenance spray system, characterized in that: Including lifting platform, spray platform and curing liquid tank; The lifting platform includes a field-shaped steel frame, on which two reduction motors are installed, and two steel wire ropes are wound on the output end of each reduction motor; anti-derailment pulleys are respectively arranged at the four corners of the field-shaped steel frame; and a pressure lifting pump is installed on the field-shaped steel frame; The spray platform includes a square tube rack, and a plurality of atomizing nozzles are evenly arranged on each side of the tube of the square tube rack, and the spray direction of the atomizing nozzles is toward the center of the square tube rack; hanging rings are fixed at the four corners of the square tube rack; and a liquid inlet joint is arranged on any side of the tube of the square tube rack; A high-pressure water pump is provided in the curing liquid tank; The four steel ropes of the two reduction motors are respectively passed around the corresponding four anti-derail pulleys and then connected and fixed with the corresponding four lifting rings on the square pipe rack; one port of the pressure boosting pump is connected to the liquid inlet joint on the square pipe rack through a threaded hose, and the other port of the pressure boosting pump is connected to the high-pressure water pump in the curing liquid tank through a galvanized steel pipe.

2. The up-and-down movable pier maintenance spray system according to claim 1 is characterized in that: The square tube rack comprises an outer square tube rack and an inner square tube rack. Each side of the outer square tube rack is connected to each side of the inner square tube rack through a plurality of evenly distributed connecting pipes. An atomizing nozzle is arranged on each side of the inner square tube rack. A hanging ring is arranged at the four corners of the outer square tube rack. A liquid inlet joint is arranged on any side of the outer square tube rack.

3. The up-and-down movable pier maintenance spray system according to claim 2 is characterized in that: Each side of the outer square tube rack is connected to each side of the inner square tube rack through four evenly arranged connecting pipes, and three atomizing nozzles are evenly arranged on each side of the inner square tube rack.

4. The up-and-down movable pier maintenance spray system according to any one of claims 1 to 3, characterized in that: The other port of the pressure booster pump is connected with a riser connecting pipe, and the riser connecting pipe is connected with the galvanized steel pipe.

5. The up-and-down movable bridge pier maintenance spray system according to claim 4 is characterized in that: Lifting rings are provided at the four corners of the field-shaped steel frame.