Soft porcelain with anti-deformation effect

Through multi-layer structural design and combination of different materials, the problem of soft porcelain being easily deformed during use is solved, achieving higher toughness and durability, and is suitable for a variety of environments and decoration styles.

CN222909299UActive Publication Date: 2025-05-27HENAN B R D NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421940524.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-05-27
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

Soft porcelain is easily deformed due to extrusion or pulling during laying or transportation, and has a single function, making it difficult to meet the needs of complex environments.

Method used

It adopts a multi-layer structural design, including the back layer (sound insulation layer and moisture-proof layer), the base layer (support layer), the middle layer (fiber layer, elastic layer, heat insulation layer) and the surface layer (wear-resistant layer). It provides moisture-proof, sound insulation, support, shock absorption and heat insulation and wear resistance through the combination of materials of different levels.

Benefits of technology

Effectively prevents soft porcelain from deforming, enhances its toughness and durability, is suitable for a variety of environments and decoration styles, while extending its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a soft porcelain with an anti-deformation effect, which effectively solves the problems that the soft porcelain is easy to deform and has a single function. The upper end of the back layer is fixedly connected with a substrate layer, the upper end of the substrate layer is fixedly connected with a middle layer, the upper end of the middle layer is fixedly connected with a surface layer, the back layer comprises a sound insulation layer and a damp-proof layer, the substrate layer comprises a supporting layer, the middle layer comprises three layers and a fiber layer, and the upper end of the fiber layer is fixedly connected with an elastic layer; the back layer can play a role in moisture prevention and sound insulation, effectively reduce sound transmission, effectively block moisture permeation and prevent moisture from damaging the structures of the base layer and the middle layer, the base layer can provide strong supporting force, the flexible tile is prevented from sinking or deforming in the using process, and the service life of the flexible tile is prolonged. The middle layer can effectively absorb impact under high pressure, crack and deformation are prevented, the heat insulation effect is achieved, the surface layer can resist scratches and abrasion generated in daily use, and the service life is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of soft porcelain production, in particular to soft porcelain with anti-deformation effect. Background Art

[0002] With the development of modern building decoration technology, people have put forward higher and more comprehensive requirements for decoration effects. On some curved or irregular exterior wall surfaces, it is difficult to completely cover the surface with traditional ceramic tiles, so soft porcelain products came into being. Soft porcelain was originally modified clay and made by low-temperature curve baking to have a decorative effect similar to that of ceramic tiles. Because it has a certain flexibility and can be shaped according to the object, it is named "soft porcelain". It has the advantages of light weight, good flexibility, diverse shapes, and good weather resistance. It is widely used in more and more fields such as high-rise buildings, interior decoration, large public entertainment venues, and public transportation facilities. However, during the use of soft porcelain, due to its low overall hardness, it is easy to deform when squeezed or pulled during the paving process or transportation, which needs to be solved urgently. Utility Model Content

[0003] In view of the above situation, in order to overcome the defects of the prior art, the purpose of the utility model is to provide a soft porcelain with an anti-deformation effect, which effectively solves the problem that the soft porcelain is easy to deform and has a single function.

[0004] The technical solution is that the utility model includes a back layer, the upper end of the back layer is fixedly connected to the base layer, the upper end of the base layer is fixedly connected to the middle layer, the upper end of the middle layer is fixedly connected to the surface layer, the back layer has two layers, including a sound insulation layer and a moisture-proof layer, the base layer has one layer, including a support layer, the middle layer has three layers, including a fiber layer, the upper end of the fiber layer is fixedly connected to an elastic layer, the upper end of the elastic layer is fixedly connected to a heat insulation layer, and the surface layer has one layer, including a wear-resistant layer.

[0005] The sound insulation layer contains sound insulation foam, and the moisture-proof layer contains PE film.

[0006] The support layer contains a high-strength polymer.

[0007] The fiber layer contains polypropylene fibers, the elastic layer contains polyurethane composite materials, and the heat insulation layer contains expanded pearlite fine aggregates.

[0008] The wear-resistant layer contains ceramic particles.

[0009] The back layer of this utility model can achieve the effects of moisture-proof and sound insulation, effectively reducing the transmission of sound, and can effectively block the penetration of moisture, preventing moisture from damaging the structures of the base layer and the middle layer. The base layer can provide strong support to prevent the soft ceramic tiles from sinking or deforming during use. The middle layer can effectively absorb impacts under high pressure, prevent cracks and deformations, and has a heat insulation function. The surface layer can resist scratches and abrasions generated during daily use, extending the service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 is a sectional view of this utility model.

[0011] In the figure: 1, sound insulation layer; 2, moisture-proof layer; 3, support layer; 4, fiber layer; 5, elastic layer; 6, heat insulation layer; 7, wear-resistant layer. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0012] The following further details the specific embodiments of this utility model with reference to the accompanying drawings.

[0013] It is composed of Figure 1 shown, including a back layer, the upper end of the back layer is fixedly connected to the base layer, the upper end of the base layer is fixedly connected to the middle layer, and the upper end of the middle layer is fixedly connected to the surface layer. The back layer has two layers, including the sound insulation layer 1 and the moisture-proof layer 2. The base layer has one layer, including the support layer 3. The middle layer has three layers, including the fiber layer 4. The upper end of the fiber layer 4 is fixedly connected to the elastic layer 5, and the upper end of the elastic layer 5 is fixedly connected to the heat insulation layer 6. The surface layer has one layer, including the wear-resistant layer 7.

[0014] As Figure 1 shown, different layers have different functions and are formed during the pressing process of the soft ceramic. First, the back layer can achieve the effects of moisture-proof and sound insulation, effectively reducing the transmission of sound and enhancing the comfort of the living and working environments, especially suitable for multi-story residences and commercial areas. It can also effectively block the penetration of moisture, preventing moisture from damaging the structures of the base layer and the middle layer, and is applicable to humid environments. The base layer can provide strong support to prevent the soft ceramic tiles from sinking or deforming during use. The middle layer can effectively absorb impacts under high pressure, prevent cracks and deformations. The fiber layer 4 can prevent the soft ceramic from deforming, and the heat insulation layer 6 can play a heat insulation role. The surface layer can resist scratches and abrasions generated during daily use, extending the service life. At the same time, the surface layer can have various color and texture designs to adapt to different decoration styles.

[0015] The sound insulation layer 1 contains sound insulation foam, and the moisture-proof layer 2 contains a PE film.

[0016] As Figure 1As shown in the figure, the sound insulation layer 1 is provided with sound insulation foam, which can effectively reduce the transmission of sound. The moisture-proof layer 2 contains a PE film. While the PE film can effectively block the penetration of water vapor, it can prevent the interior of the soft ceramic tiles from rotting due to water vapor penetration and improve the service life.

[0017] The support layer 3 contains high-strength polymers.

[0018] As Figure 1 shown in the figure, the support layer 3 contains high-strength polymers such as polyurethane and polyethylene and other high-performance polymers, which can provide strong support. At the same time, it contains inorganic fillers such as dolomite and quartz sand, which can enhance the physical properties of the brick body, improve the strength while maintaining light weight.

[0019] The fiber layer 4 contains polypropylene fibers, the elastic layer 5 contains polyurethane composites, and the heat insulation layer 6 contains expanded perlite fine aggregate.

[0020] As Figure 1 shown in the figure, setting the fiber layer 4 to contain polypropylene fibers can greatly improve the toughness of the soft ceramic tiles and prevent the soft ceramic tiles from deforming. Setting the elastic layer 5 to contain polyurethane composites can effectively achieve the purpose of absorbing impact. Setting the heat insulation layer 6 to contain expanded perlite fine aggregate can achieve a good heat insulation effect.

[0021] The wear-resistant layer 7 contains ceramic particles.

[0022] As Figure 1 shown in the figure, setting the wear-resistant layer 7 to contain ceramic particles can achieve the purpose of wear and scratch resistance.

[0023] When the utility model is in use, after laminating all the materials, the soft ceramics are produced by the method of pressing and forming. The sound insulation layer 1 can effectively reduce the transmission of sound, the moisture-proof layer 2 can effectively block the penetration of water vapor, the support layer 3 can provide strong support, the fiber layer 4 can greatly improve the toughness of the soft ceramic tiles and prevent the soft ceramic tiles from deforming, the elastic layer 5 can effectively improve the absorption of impact, the heat insulation layer 6 can achieve a good heat insulation effect, and the wear-resistant layer 7 can achieve the purpose of wear and scratch resistance. The overall functional effect is diversified, and at the same time, it has strong toughness and can achieve a good anti-deformation effect.

[0024] The specific embodiments described herein are merely illustrative of the spirit of the utility model. Those skilled in the art of the utility model can make various modifications or supplements to the described specific embodiments or use similar methods to replace them, but will not deviate from the spirit of the utility model or exceed the scope defined by the appended claims.

Claims

1. A soft porcelain with anti-deformation effect, comprising a backing layer, characterized in that: The upper end of the back layer is fixedly connected to the base layer, the upper end of the base layer is fixedly connected to the middle layer, the upper end of the middle layer is fixedly connected to the surface layer, the back layer has two layers, including a sound insulation layer (1) and a moisture-proof layer (2), the base layer has one layer, including a support layer (3), the middle layer has three layers, including a fiber layer (4), the upper end of the fiber layer (4) is fixedly connected to an elastic layer (5), the upper end of the elastic layer (5) is fixedly connected to a heat insulation layer (6), and the surface layer has one layer, including a wear-resistant layer (7).

2. The soft porcelain with anti-deformation effect according to claim 1, characterized in that: The sound insulation layer (1) contains sound insulation foam, and the moisture-proof layer (2) contains a PE film.

3. The soft porcelain with anti-deformation effect according to claim 1, characterized in that: The support layer (3) contains a high-strength polymer.

4. The soft porcelain with anti-deformation effect according to claim 1, characterized in that: The fiber layer (4) contains polypropylene fibers, the elastic layer (5) contains a polyurethane composite material, and the heat insulation layer (6) contains expanded perlite fine aggregate.

5. The soft porcelain with anti-deformation effect according to claim 1, characterized in that: The wear-resistant layer (7) contains ceramic particles.