Yaw copper bush friction plate for wind power maintenance

By using high-performance polymer adhesive and friction materials of reinforced fibers, combined with friction performance regulators, the wear resistance and high temperature resistance of the damping sheet is enhanced, and by adding sealing rings and anti-slip grooves on the outside of the copper cup, the problem of yawing copper sleeve friction sheet degradation in high-temperature environments is solved, achieving higher heat resistance and wear resistance, and reducing replacement frequency.

CN222910606UActive Publication Date: 2025-05-27SHANGHAI LIANCHENG ZONGHENG ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421815843.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-27
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing yaw copper sleeve friction plates have deteriorated performance in high temperature environments, unstable friction coefficient, fast wear, and need to be replaced frequently.

Method used

The friction material composed of high-performance polymer binder and reinforced fibers is used, combined with friction performance regulators, to enhance the wear and high temperature resistance of the damper sheet, and reduce gaps and increase friction by adding sealing rings and anti-slip grooves on the outside of the copper cup.

Benefits of technology

It improves the heat and wear resistance of the friction plate, reduces the wear degree and replacement frequency, and ensures stable friction performance under high temperature environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of yaw brake discs, and discloses a yaw copper bush friction plate for wind power maintenance, which comprises a copper cup, a clamping groove is arranged at the center of the upper end face of the copper cup, a damping fin is arranged in the clamping groove, a storage groove is arranged at the upper position of the outer side wall of the copper cup, and a sealing ring is arranged in the storage groove. A plurality of anti-skid grooves are formed in the lower portion of the outer side wall of the copper cup in an up-and-down mode. According to the utility model, the high-performance polymer binder, the reinforced fibers and the friction material are used, so that the heat resistance can be improved, the stable friction performance can be ensured to be kept in a high-temperature working environment, the wear resistance of the damping fin can be enhanced by the reinforced fibers and the friction performance regulator, the wear degree is reduced, and the replacement frequency is reduced; the sealing ring and the anti-skid grooves are additionally arranged on the outer side of the copper cup, so that the gap between the copper cup and the fan can be reduced, meanwhile, the friction force between the copper cup and the fan is increased, and the use stability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of yaw brake discs, in particular to a yaw copper sleeve friction plate for wind power maintenance. Background Technique

[0002] As a device that generates a braking effect by friction with the yaw brake disc, the yaw copper sleeve is mainly configured on GE and Envision units. The yaw copper sleeve is an important part of the yaw system in a wind turbine. It is used in conjunction with the yaw brake disc to achieve precise wind alignment when the wind direction changes in the wind turbine. The yaw system is one of the key components of a wind turbine, responsible for turning the nacelle of the wind turbine towards the wind direction to maximize the wind energy capture efficiency.

[0003] During the use of the existing yaw copper sleeve friction plate, the traditional friction plate may have a decline in performance at high temperatures, resulting in an unstable friction coefficient and rapid wear, and frequent replacement is required. Therefore, those skilled in the art have provided a yaw copper sleeve friction plate for wind power maintenance to solve the problems raised in the above background technique. Content of the Utility Model

[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a yaw copper sleeve friction plate for wind power maintenance is proposed. By using a high-performance polymer binder and reinforcing fibers, the friction material can improve heat resistance and ensure stable friction performance in a high-temperature working environment. The reinforcing fibers and friction performance regulators can enhance the wear resistance of the damping plate, reduce the degree of wear, and reduce the replacement frequency.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A yaw copper sleeve friction plate for wind power maintenance, including a copper cup. At the center of the upper end surface of the copper cup, there is a card slot, and a damping plate is arranged inside the card slot. At the upper part of the outer side wall of the copper cup, there is a storage groove, and a sealing ring is arranged inside the storage groove. At the lower part of the outer side wall of the copper cup, there are a plurality of anti-slip grooves arranged vertically;

[0006] Through the above technical solution, through the arrangement of a plurality of anti-slip grooves and the sealing ring, the gap between the copper cup and the fan can be reduced, and at the same time, the friction force with the fan can be increased, improving the stability during use. Then, through the wear-resistant and high-temperature-resistant characteristics of the damping plate, the degree of wear and the replacement frequency are reduced.

[0007] Further, a chamfer is arranged at the upper part of the outer side wall of the copper cup;

[0008] Through the above technical solution, the installation is facilitated by the chamfer.

[0009] Further, the damping plate is made of a polymer ternary composite material composed of a polymer binder, reinforcing fibers, and a friction performance regulator;

[0010] Through the above technical solution, with high-performance polymer binders and reinforcing fibers, the friction material can improve heat resistance and ensure stable friction performance in high-temperature working environments. The reinforcing fibers and friction performance regulators can enhance the wear resistance of the damping sheet, reduce the degree of wear, and decrease the replacement frequency.

[0011] Furthermore, the damping sheet is fixed inside the card slot by strong glue;

[0012] Through the above technical solution, the damping sheet is fixed more stably inside the card slot.

[0013] Furthermore, a through hole is provided at the center of the lower inner wall of the card slot, and the through hole sequentially penetrates the lower inner wall of the card slot and the copper cup to reach the lower end face of the copper cup;

[0014] Through the above technical solution, it is convenient to insert a steel needle through the through hole to eject the damping sheet to be replaced, facilitating the disassembly of the damping sheet.

[0015] The utility model has the following beneficial effects:

[0016] 1. In the utility model, for the yaw copper bushing friction plate for wind power maintenance, by using high-performance polymer binders and reinforcing fibers, the friction material can improve heat resistance and ensure stable friction performance in high-temperature working environments. The reinforcing fibers and friction performance regulators can enhance the wear resistance of the damping sheet, reduce the degree of wear, and decrease the replacement frequency.

[0017] 2. In the utility model, by adding a sealing ring and multiple anti-slip grooves on the outer side of the copper cup, the gap between the copper cup and the wind turbine can be reduced, and at the same time, the friction force with the wind turbine can be increased, improving the stability during use.

[0018] 3. In the utility model, by removing the copper cup, inserting a steel needle into the through hole, applying pressure to the steel needle against the ground to eject the damping sheet, then cleaning the card slot, and then placing a new damping sheet into the card slot and fixing it with strong glue, it is convenient to replace. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a perspective view of a yaw copper bushing friction plate for wind power maintenance proposed by the utility model;

[0020] Figure 2 is a perspective view of the copper cup of a yaw copper bushing friction plate for wind power maintenance proposed by the utility model;

[0021] Figure 3 is a perspective cross-sectional view of a yaw copper bushing friction plate for wind power maintenance proposed by the utility model;

[0022] Figure 43D view of a yaw copper bushing friction and damping plate for wind power maintenance proposed by the present utility model.

[0023] Legend:

[0024] 1. Copper cup; 2. Damping plate; 3. Sealing ring; 4. Anti-slip groove; 5. Storage groove; 6. Chamfer; 7. Card slot; 8. Through hole. Specific implementation

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Refer to Figures 1-4 , an embodiment provided by the present utility model: A yaw copper bushing friction plate for wind power maintenance includes a copper cup 1. A card slot 7 is provided at the center of the upper end face of the copper cup 1. A damping plate 2 is provided inside the card slot 7. Then, through the wear-resistant and high-temperature-resistant characteristics of the damping plate 2, the degree of wear and the replacement frequency are reduced. A storage groove 5 is provided at the upper part of the outer side wall of the copper cup 1, and a sealing ring 3 is provided inside the storage groove 5. A plurality of anti-slip grooves 4 are arranged vertically at the lower part of the outer side wall of the copper cup 1. Through the arrangement of the plurality of anti-slip grooves 4 and the sealing ring 3, the gap between the copper cup 1 and the fan can be reduced, and at the same time, the friction force with the fan can be increased, improving the stability during use.

[0027] A chamfer 6 is provided at the upper part of the outer side wall of the copper cup 1, which is convenient for installation. The damping plate 2 is made of a high-molecular ternary composite material composed of a high-performance high-molecular binder, reinforcing fibers, and a friction performance regulator. The high-performance high-molecular binder and reinforcing fibers can improve the heat resistance of the friction material, ensuring stable friction performance in a high-temperature working environment. The reinforcing fibers and the friction performance regulator can enhance the wear resistance of the damping plate 2, reducing the degree of wear and the replacement frequency.

[0028] The damping plate 2 is fixed inside the card slot 7 by strong glue, making the damping plate 2 more stably fixed inside the card slot 7. A through hole 8 is provided at the center of the lower inner wall of the card slot 7. The through hole 8 sequentially penetrates the lower inner wall of the card slot 7 and the copper cup 1 to reach the lower end face of the copper cup 1, facilitating the ejection of the damping plate 2 to be replaced by inserting a steel needle through the through hole 8, which is convenient for disassembling the damping plate 2.

[0029] Working principle: During installation, apply strong glue inside the card slot 7, then place the damping piece 2 inside the card slot 7, apply pressure and wait for the strong glue to dry and adhere. Then, sleeved the sealing ring 3 inside the storage tank 5, install the copper cup 1 on the fan. By using high-performance polymer adhesives and reinforcing fibers, the friction material can improve heat resistance, ensuring stable friction performance in high-temperature working environments. The reinforcing fibers and friction performance regulators can enhance the wear resistance of the damping piece 2, reduce the degree of wear, and reduce the replacement frequency. By adding the sealing ring 3 and multiple anti-slip grooves 4 on the outer side of the copper cup 1, the gap between the copper cup 1 and the fan can be reduced, and at the same time, the friction force with the fan can be increased, improving the stability during use.

[0030] When the damping piece 2 needs to be replaced, remove the copper cup 1, insert a steel needle into the through hole 8, align the steel needle with the ground and apply pressure to eject the damping piece 2. Then, clean the card slot 7, and then place the new damping piece 2 inside the card slot 7 and fix it with strong glue, which is convenient for replacing the damping piece 2.

[0031] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A yaw copper sleeve friction plate for wind power maintenance, comprising a copper cup (1), characterized in that: A slot (7) is provided at the center of the upper end surface of the copper cup (1), a damping plate (2) is provided inside the slot (7), a storage slot (5) is provided at the upper portion of the outer wall of the copper cup (1), a sealing ring (3) is provided inside the storage slot (5), and a plurality of anti-slip grooves (4) are arranged in an upper and lower manner at the lower portion of the outer wall of the copper cup (1).

2. The yaw copper sleeve friction plate for wind power maintenance according to claim 1, characterized in that: The outer wall of the copper cup (1) is provided with a chamfer (6) at the upper portion.

3. The yaw copper sleeve friction plate for wind power maintenance according to claim 1, characterized in that: The damping sheet (2) is fixed inside the card slot (7) by means of strong glue.

4. The yaw copper sleeve friction plate for wind power maintenance according to claim 1, characterized in that: A through hole (8) is provided at the center of the lower inner wall of the slot (7), and the through hole (8) sequentially penetrates the lower inner wall of the slot (7) and the copper cup (1) to the lower end surface of the copper cup (1).