Safe operation platform for cleaning and maintaining tobacco roller equipment

Abstract

The utility model discloses a safe operation platform for cleaning and maintaining tobacco roller equipment, and aims to improve the safety and efficiency of cleaning and maintaining work. The platform comprises stable supporting legs, a pedal, a guardrail provided with a water pipe clamping seat and lighting devices which are evenly distributed and installed, the falling risk caused by the wet and slippery environment when maintenance personnel enter a roller for maintenance is effectively reduced, inconvenience and potential safety hazards caused by the fact that the water pipe is wound around harrow nails and other components in the roller are avoided, and sufficient lighting conditions are provided. The roller cleaning machine is high in design adaptability and can be widely applied to cleaning and maintenance of various roller equipment such as a loosening roller, a feeding roller and a perfuming roller. In addition, all parts of the platform are detachably connected, installation, disassembly and maintenance are convenient, and the use cost is reduced. According to the implementation of the utility model, the safety and convenience of roller equipment maintenance work in the tobacco production industry can be obviously improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cigarette equipment safety maintenance tools, in particular to a safety operating platform for cleaning and maintaining tobacco roller equipment. Background Art

[0002] In the cigarette production process, the roller equipment, as one of the core equipment, undertakes multiple processes such as loosening tobacco leaves, adding materials, and adding flavor to tobacco. Its operating efficiency and maintenance quality directly affect the final quality of cigarette products. However, in the daily maintenance process of the roller equipment, especially in the link involving the flushing operation inside the roller, there are a series of problems that need to be solved.

[0003] First, since water needs to be used to flush the barrel during maintenance, the working environment becomes slippery, increasing the risk of operators falling and slipping when working in the barrel. This safety hazard not only threatens the life safety of operators, but may also cause equipment damage due to operational errors, further affecting production progress.

[0004] Secondly, if the cleaning is not thorough during maintenance, the bottom of the convex rake nails on the inner wall of the drum is prone to adhere to tobacco leaves (shreds) and other residues. These residues are not only difficult to remove, but if they are not completely removed, they may also be mixed into the product in the subsequent production process, directly affecting the quality and taste of cigarette products.

[0005] In addition, the drum has a complex internal structure and a large number of parts such as rake nails, which brings great inconvenience to maintenance work. During the flushing process, the water pipe is easily entangled on the rake nails, which not only increases the difficulty of cleaning, but also may cause safety hazards. At the same time, the lack of lighting equipment in the drum cavity makes it difficult for operators to accurately judge the situation inside the drum in a dim environment, further exacerbating the difficulty and risk of maintenance work.

[0006] In summary, the existing tobacco roller equipment has many problems and potential safety hazards during the maintenance process, and it is urgent to develop a safe, efficient and convenient maintenance device to solve these problems. Utility Model Content

[0007] In response to the work needs and existing problems in the above-mentioned background technology, the inventor has thought about and innovated on this, with the aim of providing a safe operating platform specifically for cleaning and maintenance of tobacco drum equipment. The platform should be able to provide a stable working environment, effective anti-slip measures, and sufficient lighting equipment to ensure the smooth progress of cleaning and maintenance work and the safety of operators, and be used for cleaning and maintenance of tobacco drum equipment.

[0008] In order to solve the above problems and achieve the above objectives, the utility model adopts the following technical solutions:

[0009] A safety operation platform for the cleaning and maintenance of a tobacco roller device, which comprises:

[0010] Legs (1), at least two of the legs (1), having an overall rectangular structure and an arc-shaped bottom surface matching the roller (7);

[0011] A pedal (2), having an overall rectangular structure, with one end being an "L"-shaped connecting plate, and the pedal (2) being fixedly connected above the legs (1);

[0012] A guardrail (3), the guardrail (3) comprising:

[0013] Support pedestals (31), several of the support pedestals (31), all distributed on both sides of the pedal (2), and the support pedestals (31) being fixedly connected to the pedal (2);

[0014] Pillars (32), several of the pillars (32), having an overall cylindrical rod-shaped structure, and being detachably connected to the support pedestals (31) by screws and nuts;

[0015] A horizontal guardrail (33), the horizontal guardrail (33) being connected to all the pillars (32) on one side of the pedal (2);

[0016] Lighting devices (4), several of the lighting devices (4), being evenly distributed and connected to the bottom surface of the pedal (2).

[0017] As a preferred solution of the present utility model, a "C"-shaped water pipe holder (321) for clamping a water pipe is connected to the pillar (32).

[0018] As a preferred solution of the present utility model, the lighting device (4) is a magnetic adsorption LED lamp.

[0019] As a preferred solution of the present utility model, the safety operation platform further comprises a backing plate (5) connected to one end of the pedal (2) for filling the gap between the safety ladder (6) and the pedal (2), the backing plate (5) having an "L" shape, and the backing plate (5) being detachably connected to the pedal (2) by screws and nuts.

[0020] The working principle of the present utility model is as follows: This safety operation platform is stably supported by the legs (1) with a rectangular structure, and the bottom surface of the legs is designed as an arc matching the roller (7) to ensure that the platform can closely fit the surface of the roller and provide a stable working environment. The pedal (2) is fixedly connected above the legs (1) to provide sufficient standing and operating space for the operator. The guardrail (3) consists of support pedestals (31), pillars (32) and a horizontal guardrail (33), and is detachably connected to both sides of the pedal (2) by screws and nuts; this design is not only convenient for installation and disassembly, but also can provide necessary protection and support during maintenance.

[0021] A "C"-shaped water pipe clamp seat (321) is connected to the support column (32) for fixing and arranging the water pipe, avoiding the water pipe from winding around components such as rake nails inside the drum, and reducing the inconvenience of cleaning and potential safety hazards. A number of lighting devices (4), preferably magnetic adsorption LED lights, are evenly distributed on the bottom surface of the pedal (2), which facilitates quick installation and disassembly; the design of the magnetic adsorption LED lights enables sufficient light irradiation inside the drum, further improving the efficiency and safety of cleaning and maintenance.

[0022] The safety operation platform is also equipped with a backing plate (5) with an "L" shape, which is connected to one end of the pedal (2) for filling the gap between the safety ladder (6) and the pedal (2); this design enables the operator to safely and smoothly transition from the safety ladder to the operation platform, avoiding the risk of tripping or falling due to an overly large gap.

[0023] Advantages of the present utility model:

[0024] 1. The present utility model significantly improves the safety of cleaning and maintenance work: The legs of the present utility model with an arc-shaped bottom surface design matching the drum ensure the stable support of the platform inside the drum. The guardrail device provides necessary protection and support for the operator, further reducing the accidental risks during the maintenance process and providing safety guarantees for the maintenance personnel. The "C"-shaped water pipe clamp seat design on the support column facilitates the fixing and arrangement of the water pipe, reducing the risk of the water pipe winding or tripping during the cleaning process.

[0025] 2. The present utility model is easy to install, disassemble and maintain: Each component of the present utility model, such as the legs, pedal, guardrail, lighting device and backing plate, etc., are assembled by detachable connection methods such as screws and nuts. This design facilitates the quick installation, disassembly and transportation of the platform, reducing the usage cost and time cost. At the same time, the detachable design also facilitates the replacement and maintenance of components, extends the service life of the platform, and reduces the operation cost of the enterprise.

[0026] 3. The present utility model has wide adaptability and flexibility: The present utility model is not only applicable to the cleaning and maintenance of loose drums, but can also be effectively applied to the maintenance operations of feeding drums, flavoring drums and other similar drum equipment, and is an ideal choice for the cleaning and maintenance of various drum equipment in the tobacco production industry. Description of the Drawings

[0027] Figure 1 It is a schematic structural diagram of a tobacco drum device;

[0028] Figure 2 It is one of the working state schematic diagrams of the safety operation platform of the present utility model;

[0029] Figure 3 It is the second of the working state schematic diagrams of the safety operation platform of the present utility model;

[0030] Figure 4 is the third schematic diagram of the working state of the safety operation platform of the present utility model;

[0031] Figure 5 is one of the three-dimensional structure schematic diagrams of the safety operation platform of the present utility model;

[0032] Figure 6 is the second three-dimensional structure schematic diagram of the safety operation platform of the present utility model;

[0033] Figure 7 is the third three-dimensional structure schematic diagram of the safety operation platform of the present utility model;

[0034] Among them, the reference numerals in the figure are: 1 - leg; 2 - pedal; 3 - guardrail, 31 - pillar seat, 32 - pillar, 321 - water pipe clamp seat, 33 - horizontal guardrail; 4 - lighting device; 5 - backing plate; 6 - safety ladder; 7 - roller. Specific embodiments

[0035] To make the purpose, technical solutions and advantages of the patent of the present utility model clearer, the following further details the patent of the present utility model with reference to the accompanying drawings and specific embodiments; it should be understood that these descriptions are exemplary and not intended to limit the scope of the patent of the present utility model; in addition, in the following description, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the patent of the present utility model.

[0036] In the description of the present utility model, unless otherwise clearly defined and limited, the terms "connected", "connected", "fixed" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0037] Such as Figure 3 — Figure 7 shown, a safety operation platform for the cleaning and maintenance of tobacco roller equipment, which includes:

[0038] Legs 1, at least 2 legs 1, the whole is a rectangular structure, and the bottom surface is an arc matching the roller 7;

[0039] Pedal 2, the whole of the pedal 2 is a rectangular structure, one end is an "L"-shaped connecting plate, and the pedal 2 is fixedly connected above the leg 1;

[0040] Guardrail 3, the guardrail 3 includes:

[0041] The support bases 31, there are several of the support bases 31, all of which are distributed on both sides of the pedal 2, and the support bases 31 are fixedly connected to the pedal 2.

[0042] The supports 32, there are several of the supports 32, the overall shape is a cylindrical rod structure, and they are detachably connected to the support bases 31 through screws and nuts.

[0043] The horizontal guardrail 33, the horizontal guardrail 33 is connected to all the supports 32 on one side of the pedal 2.

[0044] The lighting devices 4, there are several of the lighting devices 4, which are evenly distributed and connected to the bottom surface of the pedal 2.

[0045] Furthermore, as Figure 6 shown, a "C"-shaped water pipe holder 321 for clamping and placing a water pipe is connected to the support 32 as shown in the figure.

[0046] Specifically, as Figure 7 shown, the lighting device 4 is a magnetic adsorption LED lamp.

[0047] Even further, as Figure 6 shown, the safety operation platform further includes a backing plate 5 connected to one end of the pedal 2 for filling the gap between the safety ladder 6 and the pedal 2. The backing plate 5 is of an "L" shape, and the backing plate 5 and the pedal 2 are detachably connected through screws and nuts.

[0048] In summary, a more specific implementation manner of the present utility model is:

[0049] Embodiment 1

[0050] In this embodiment, it is preferably a safety operation platform main structure with four legs 1; the surface of the pedal 2 is provided with anti-slip patterns to prevent operators from falling and slipping in a wet environment; the support 32 connected with the "C"-shaped water pipe holder 321 and the horizontal guardrail 33 are welded together to form a guardrail component.

[0051] First, the safety operation platform main structure composed of the legs 1 and the pedal 2, with the support bases 31 welded thereon, is transported into the drum. Then, the guardrail component composed of the supports 32 and the horizontal guardrail 33 is inserted into the support bases 31 and fixed using bolts and nuts. Then, the backing plate 5 of the "L" shape is connected to one end of the pedal 2 through bolts and nuts to fill the gap between the safety ladder 6 and the pedal 2 to ensure the safe transition of the operator. Finally, several magnetic adsorption LED lamps are evenly distributed and installed on the bottom surface of the pedal 2 as the lighting devices 4 to ensure sufficient light inside the drum; the assembly of the safety operation platform is completed.

[0052] Further, place the cleaning water pipe on the water pipe holder 321 for easy access, and place the tools and materials required for the rest of the cleaning and maintenance on the safety operation platform; then the cleaning and maintenance operation can be started.

[0053] After the cleaning and maintenance are completed, disassemble the water pipe and the guardrail components in sequence and transport them out of the drum, and then carry out the main structure of the safety operation platform out of the drum. After evacuating the platform, disassemble the backing plate 5 and put it in place for storage, and then the drum platform can be closed to complete the operation.

[0054] Finally, it should be understood that the above specific embodiments of the present invention are only used for exemplary illustration or explanation of the principle of the present invention, and do not constitute a limitation to the present invention. Therefore, any modifications, equivalent replacements, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the protection scope of the present invention. In addition, the appended claims of the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A safe operating platform for cleaning and maintenance of tobacco drum equipment, characterized in that: It includes: Support legs (1), at least two of which are of a rectangular structure as a whole, and whose bottom surface is an arc shape matching the roller (7); A pedal (2), wherein the pedal (2) is a rectangular structure as a whole, one end of which is an "L"-shaped connecting plate, and the pedal (2) is fixedly connected to the upper part of the supporting leg (1); A guardrail (3), wherein the guardrail (3) comprises: There are a plurality of support seats (31), all of which are distributed on both sides of the pedal (2). The support seats (31) are fixedly connected to the pedal (2). The pillars (32) are in a plurality and are cylindrical rod-shaped structures as a whole and are detachably connected to the pillar base (31) by screws and nuts. A transverse guardrail (33), wherein the transverse guardrail (33) is connected to all the pillars (32) on one side of the pedal (2); A lighting device (4), wherein the lighting devices (4) are in plurality and are evenly distributed and connected to the bottom surface of the pedal (2).

2. A safe operating platform for cleaning and maintaining tobacco drum equipment according to claim 1, characterized in that: The support column (32) is connected to a "C"-shaped water pipe holder (321) for clamping and releasing a water pipe.

3. A safe operating platform for cleaning and maintaining tobacco drum equipment according to claim 1, characterized in that: The lighting device (4) is a magnetic LED lamp.

4. A safe operating platform for cleaning and maintaining tobacco drum equipment according to claim 1, characterized in that: The safety operation platform also includes a pad (5) connected to one end of the pedal (2) and used to fill the gap between the safety ladder (6) and the pedal (2); the pad (5) is an "L"-shaped structure; the pad (5) and the pedal (2) are detachably connected via screws and nuts.

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