Combined condenser
By designing a combined condenser and using multiple condensation shells and heat exchange mechanisms, the problems of poor contact uniformity between condensate and heat exchange pipes and large condenser volume in existing condensers are solved, achieving more efficient flue gas heat exchange and more flexible assembly methods.
Patent Information
- Application Number
- CN202421759350.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-24
AI Technical Summary
When existing condensers deal with high-heat flue gas, the contact uniformity between the condensed water and the heat exchange pipe is poor, the time is short, which affects the heat exchange efficiency; and the condenser is large in size, making it inconvenient to assemble and move.
A combined condenser is designed, adopting multiple condensation housings and heat exchange mechanisms, and the contact time and area between the flue gas and the condensation medium is increased through the shunt cylinder and the deflector, thereby increasing the composability of the condensation housing.
It improves the heat exchange efficiency of flue gas, prevents impurities from accumulating through multi-stage filtration, enhances the flexibility of the condenser and facilitates assembly and movement.
Smart Images

Figure CN222911685U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flue gas condensation, in particular to a combined condenser. Background Technique
[0002] With the rapid development of urban construction and new rural construction in China, the output of domestic waste is increasing day by day. The contradiction between the problem of garbage pollution and the lack of corresponding garbage treatment equipment has gradually emerged. The problem of garbage treatment has become a key issue for improving people's living environment. At present, domestic garbage is mainly incinerated. A large amount of high-temperature flue gas will be generated when garbage is incinerated by a large-scale incinerator. At this time, a condenser is needed to perform heat exchange treatment on the high-temperature flue gas.
[0003] The authorized announcement number CN 213454377 U discloses a combined condenser, which includes a base. The top of the base is fixedly installed with a fuselage. One side of the fuselage is fixedly connected with a vertical heat dissipation pipe. Half of the volume of the vertical heat dissipation pipe is embedded inside the fuselage. The top of the vertical heat dissipation pipe is fixedly installed with a transfer shaft. The top of the base is fixedly installed with a power supply. The top of the power supply is fixedly installed with a compressor. One side of the compressor is fixedly installed with a main drainage pipe. The bottom end of the main drainage pipe is fixedly connected to the top of the base. The surface of the compressor is embedded with a control panel. The top of the compressor is fixedly installed with a working medium box. By installing six groups of vertically arranged heat dissipation pipes, transfer shafts and horizontal heat dissipation pipe assemblies arranged side by side, the full heat dissipation of the device is ensured, and thus the working efficiency of the condenser is improved. By embedding and installing a control panel on the surface of the compressor, the real-time control of the device by the user is ensured, and the intelligence of the device is improved.
[0004] However, the following deficiencies exist in this condenser. Although the device can improve the overall heat dissipation efficiency during use, the internal condensed water mostly flows directly, resulting in poor contact uniformity between the cold water and the heat exchange pipes and a short contact time, affecting the heat exchange efficiency. In addition, when dealing with a large amount of flue gas, multiple condensers are usually combined and installed. However, the existing condensers are generally large in size and are restricted by the site, making them inconvenient to move and assemble.
[0005] Therefore, the utility model provides a combined condenser to solve the above problems. Summary of the Utility Model
[0006] Aiming at the deficiencies of the prior art, the utility model provides a combined condenser to solve the above problems.
[0007] To achieve the above object, the utility model is realized by the following technical solutions: A combined condenser includes a plurality of condensation shells, and two symmetrically distributed first flanges are fixedly sleeved on the outer wall of the condensation shell. A plurality of first bolts are arranged on each of the corresponding two first flanges, and every two adjacent first flanges are tightly connected by a plurality of first bolts. A heat exchange mechanism is arranged in each of the four condensation shells;
[0008] The heat exchange mechanism includes two gas storage partitions fixedly connected in the condensation shell. A plurality of shunt cylinders are penetrated and connected on each of the two gas storage partitions. A plurality of heat exchange pipes are arranged in the condensation shell, and both ends of the plurality of heat exchange pipes respectively extend into the corresponding shunt cylinders. A plurality of guide plates are fixedly connected in the condensation shell, and the plurality of heat exchange pipes all penetrate through the plurality of guide plates. Lower circulation holes are formed in the corresponding plurality of guide plates, and upper circulation holes are formed in the corresponding plurality of guide plates. The lower circulation holes and the upper circulation holes are alternately distributed up and down.
[0009] Preferably, a medium inlet pipe penetrates through the top of the condensation shell. A second flange is fixedly sleeved on the medium inlet pipe. The same long connecting pipe is arranged on the corresponding two medium inlet pipes. Both ends of the long connecting pipe are fixedly connected with third flanges. A plurality of second bolts are arranged on the third flanges. The third flange is connected with the corresponding second flange through a plurality of second bolts. By arranging the medium inlet pipe, the second flange, the long connecting pipe, the third flange and the second bolts in cooperation, it can be convenient to convey the heat exchange medium into the condensation shell, and at the same time, it is convenient for it to circulate in different condensation shells, which is convenient to use.
[0010] Preferably, a medium outlet pipe penetrates through the bottom of the condensation shell. A fourth flange is fixedly sleeved on the medium outlet pipe. The same short connecting pipe is arranged at the bottom of every two adjacent medium outlet pipes. Both ends of the short connecting pipe are fixedly connected with fifth flanges. A plurality of third bolts are arranged on the fifth flanges. The fifth flange is connected with the corresponding fourth flange through a plurality of third bolts. By arranging the medium outlet pipe, the fourth flange, the short connecting pipe, the fifth flange and the third bolts in cooperation, it can be convenient for the heat exchange medium to circulate in different condensation shells, which is convenient to use.
[0011] Preferably, a connecting shell is arranged at one end of the condensation shell. A sixth flange is fixedly sleeved on the connecting shell. A plurality of fourth bolts are arranged on the sixth flange. The sixth flange is connected with the corresponding first flange through a plurality of fourth bolts. By arranging the connecting shell, the sixth flange and the fourth bolts in cooperation, it can be convenient to seal one end of the condensation shell, and at the same time, it is convenient for the flue gas to circulate and use.
[0012] Preferably, one side of the connecting housing is penetrated and connected with a flue gas inlet and outlet pipe. A seventh flange is fixedly sleeved on the flue gas inlet and outlet pipe. One ends of two corresponding flue gas inlet and outlet pipes are provided with the same flue gas connecting pipe. Both ends of the flue gas connecting pipe are fixedly connected with an eighth flange. A plurality of fifth bolts are arranged on both of the eighth flanges. The eighth flange is connected with the corresponding seventh flange through the plurality of fifth bolts. The cooperation of the flue gas inlet and outlet pipe and the seventh flange can facilitate the inlet and outlet of flue gas. At the same time, the cooperation of the flue gas connecting pipe, the eighth flange and the fifth bolts can facilitate the connection of the two flue gas inlet and outlet pipes together, facilitating the heat exchange of the flue gas flow.
[0013] Preferably, two filter plates are fixedly connected in the corresponding connecting housing. A plurality of first filter holes are formed in the corresponding filter plates. A plurality of second filter holes are formed in the corresponding filter plates. The first filter holes and the second filter holes in the connecting housing can perform multi-stage filtration on the impurities mixed in the flue gas, preventing the impurities in the flue gas from adhering to the heat exchange pipes and avoiding accumulation on the inner wall of the heat exchange pipes after long-term use, improving the heat exchange effect.
[0014] Preferably, two fixing brackets are fixedly sleeved on the condensation housing. The bottom ends of the two fixing brackets are fixedly connected with the same placement base. The cooperation of the fixing brackets and the placement base can facilitate the support of the condensation housing and facilitate its stable operation.
[0015] Beneficial effects
[0016] The utility model provides a combined condenser. Compared with the prior art, the following beneficial effects are achieved:
[0017] (1) For this combined condenser, through the heat exchange mechanism arranged, the high-temperature flue gas can be shunted to pass through a plurality of heat exchange pipes to exchange heat with the condensation medium in the condensation housing, increasing the contact time and area, thereby improving the heat exchange efficiency. At the same time, by arranging a plurality of combinable condensation housings, the combined arrangement mode can be selected according to the installation site, and the use effect is better.
[0018] (2) For this combined condenser, the first filter holes and the second filter holes in the connecting housing can perform multi-stage filtration on the impurities mixed in the flue gas, preventing the impurities in the flue gas from adhering to the heat exchange pipes and avoiding accumulation on the inner wall of the heat exchange pipes after long-term use, improving the heat exchange effect. Description of the drawings
[0019] Figure 1 It is a three-dimensional structural view after combination of multiple condensation housings in the utility model;
[0020] Figure 2It is a schematic structural diagram of a single condensation housing in the present utility model;
[0021] Figure 3 It is a schematic structural diagram related to the heat exchange mechanism in the present utility model;
[0022] Figure 4 It is a schematic exploded structural diagram related to the filter plate in the present utility model.
[0023] In the figure: 1. Condensation housing; 2. First flange; 3. First bolt; 4. Gas storage partition; 5. Shunt cylinder; 6. Heat exchange pipe; 7. Deflector; 8. Lower circulation hole; 9. Upper circulation hole; 10. Medium inlet pipe; 11. Second flange; 12. Long connecting pipe; 13. Third flange; 14. Second bolt; 15. Medium outlet pipe; 16. Fourth flange; 17. Short connecting pipe; 18. Fifth flange; 19. Third bolt; 20. Connecting housing; 21. Sixth flange; 22. Fourth bolt; 23. Flue gas inlet and outlet pipe; 24. Seventh flange; 25. Flue gas connecting pipe; 26. Eighth flange; 27. Fifth bolt; 28. Filter plate; 29. First filter hole; 30. Second filter hole; 31. Fixed bracket; 32. Placing base. Specific embodiments
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0025] Embodiment 1:
[0026] Please refer to Figures 1 to 3 , a combined condenser, including a plurality of condensation housings 1. Two symmetrically distributed first flanges 2 are fixedly sleeved on the outer wall of the condensation housing 1. A plurality of first bolts 3 are provided on the corresponding two first flanges 2. Each adjacent two first flanges 2 are tightly connected by a plurality of first bolts 3. A heat exchange mechanism is provided in all four condensation housings 1;
[0027] The heat exchange mechanism includes two gas storage partitions 4 fixedly connected in the condensation housing 1. A plurality of shunt cylinders 5 penetrate and are connected to both of the two gas storage partitions 4. A plurality of heat exchange pipes 6 are provided in the condensation housing 1. Both ends of the plurality of heat exchange pipes 6 extend into the corresponding shunt cylinders 5 respectively. A plurality of deflectors 7 are fixedly connected in the condensation housing 1. The plurality of heat exchange pipes 6 all penetrate through the plurality of deflectors 7. Corresponding lower circulation holes 8 are provided on the plurality of deflectors 7, and corresponding upper circulation holes 9 are provided on the plurality of deflectors 7. The lower circulation holes 8 and the upper circulation holes 9 are alternately distributed up and down.
[0028] Embodiment 2:
[0029] Please refer to Figures 1 to 4 , based on Embodiment 1, this embodiment provides a technical solution: a medium inlet pipe 10 penetrates through the top of the condensation housing 1, a second flange 11 is fixedly sleeved on the medium inlet pipe 10, the same long connecting pipe 12 is arranged on two corresponding medium inlet pipes 10, both ends of the long connecting pipe 12 are fixedly connected with a third flange 13, a plurality of second bolts 14 are arranged on the third flange 13, and the third flange 13 is connected to the corresponding second flange 11 through a plurality of second bolts 14; a medium outlet pipe 15 penetrates through the bottom of the condensation housing 1, a fourth flange 16 is fixedly sleeved on the medium outlet pipe 15, the same short connecting pipe 17 is arranged at the bottom of every two adjacent medium outlet pipes 15, both ends of the short connecting pipe 17 are fixedly connected with a fifth flange 18, a plurality of third bolts 19 are arranged on the fifth flange 18, and the fifth flange 18 is connected to the corresponding fourth flange 16 through a plurality of third bolts 19; one end of the condensation housing 1 is provided with a connecting housing 20, a sixth flange 21 is fixedly sleeved on the connecting housing 20, a plurality of fourth bolts 22 are arranged on the sixth flange 21, and the sixth flange 21 is connected to the corresponding first flange 2 through a plurality of fourth bolts 22; a flue gas inlet and outlet pipe 23 penetrates through one side of the connecting housing 20, a seventh flange 24 is fixedly sleeved on the flue gas inlet and outlet pipe 23, the same flue gas connecting pipe 25 is arranged at one end of two corresponding flue gas inlet and outlet pipes 23, both ends of the flue gas connecting pipe 25 are fixedly connected with an eighth flange 26, a plurality of fifth bolts 27 are arranged on both eighth flanges 26, and the eighth flange 26 is connected to the corresponding seventh flange 24 through a plurality of fifth bolts 27; two filter plates 28 are fixedly connected inside the corresponding connecting housing 20, a plurality of first filter holes 29 are formed in the corresponding filter plates 28, and a plurality of second filter holes 30 are formed in the corresponding filter plates 28; two fixing brackets 31 are fixedly sleeved on the condensation housing 1, and the same placing base 32 is fixedly connected to the bottom ends of the two fixing brackets 31.
[0030] Meanwhile, the content not described in detail in this specification belongs to the prior art well known to those skilled in the art.
[0031] Working principle: When in use, multiple condensation shells 1 can be assembled according to the installation conditions of the site, not limited to the arrangement mode of this application. Then, the flue gas outlet pipe of the incinerator is connected to the corresponding flue gas inlet and outlet pipe 23, so that the flue gas enters the connection shell 20, and successively passes through the first filter hole 29 and the second filter hole 30 to filter impurities. Subsequently, the flue gas enters the corresponding condensation shell 1, and then enters into a plurality of heat exchange pipes 6 through the shunt cylinder 5 for circulation, so that it successively passes through a plurality of condensation shells 1, and can enter the condensation shells 1 at different positions through the flue gas connection pipe 25 to increase its movement path. At the same time, the heat exchange medium is transported into the condensation shell 1 through the medium inlet pipe 10, so that it is in full contact with the heat exchange pipe 6, and then flows along the lower circulation holes 8 and the upper circulation holes 9 on the guide plate 7 to increase its flow path, thereby effectively increasing its contact area and time with the high-temperature flue gas and improving the overall heat exchange efficiency.
[0032] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0033] In the description of this text, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "install", "connected", "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be a direct connection or a connection through an intermediate medium. It can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific situations.
[0034] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A combined condenser, comprising a plurality of condensing shells (1), characterized in that: The outer wall fixing sleeve of the condensing shell (1) is provided with two symmetrically distributed first flanges (2), and the corresponding two first flanges (2) are each provided with a plurality of first bolts (3), and each adjacent two first flanges (2) are fastened and connected by the plurality of first bolts (3), and the four condensing shells (1) are each provided with a heat exchange mechanism; The heat exchange mechanism comprises two gas storage baffles (4) fixedly connected in the condensing shell (1), and a plurality of flow dividers (5) are connected through the two gas storage baffles (4). A plurality of heat exchange pipes (6) are arranged in the condensing shell (1), and the two ends of the plurality of heat exchange pipes (6) respectively extend into the corresponding flow dividers (5). A plurality of guide plates (7) are fixedly connected in the condensing shell (1), and the plurality of heat exchange pipes (6) pass through the plurality of guide plates (7). The corresponding plurality of guide plates (7) are provided with lower circulation holes (8), and the corresponding plurality of guide plates (7) are provided with upper circulation holes (9), and the lower circulation holes (8) and the upper circulation holes (9) are alternately distributed up and down.
2. A combined condenser according to claim 1, characterized in that: A medium inlet pipe (10) is connected through the top of the condensing shell (1), a second flange (11) is fixedly sleeved on the medium inlet pipe (10), and the corresponding two medium inlet pipes (10) are provided with the same long connecting pipe (12), both ends of the long connecting pipe (12) are fixedly connected with a third flange (13), a plurality of second bolts (14) are provided on the third flange (13), and the third flange (13) is connected to the corresponding second flange (11) through the plurality of second bolts (14).
3. A combined condenser according to claim 2, characterized in that: The bottom of the condensing shell (1) is connected with a medium outlet pipe (15), and a fourth flange (16) is fixedly sleeved on the medium outlet pipe (15). The bottoms of each two adjacent medium outlet pipes (15) are provided with a same short connecting pipe (17), and both ends of the short connecting pipe (17) are fixedly connected with a fifth flange (18), and a plurality of third bolts (19) are provided on the fifth flange (18), and the fifth flange (18) is connected to the corresponding fourth flange (16) through the plurality of third bolts (19).
4. A combined condenser according to claim 1, characterized in that: A connecting shell (20) is provided at one end of the condensing shell (1); a sixth flange (21) is fixedly sleeved on the connecting shell (20); a plurality of fourth bolts (22) are provided on the sixth flange (21); and the sixth flange (21) is connected to the corresponding first flange (2) via the plurality of fourth bolts (22).
5. A combined condenser according to claim 4, characterized in that: A smoke inlet and outlet pipe (23) is connected through one side of the connecting shell (20), a seventh flange (24) is fixedly sleeved on the smoke inlet and outlet pipe (23), one end of the corresponding two smoke inlet and outlet pipes (23) is provided with a same smoke connecting pipe (25), both ends of the smoke connecting pipe (25) are fixedly connected with an eighth flange (26), a plurality of fifth bolts (27) are provided on the two eighth flanges (26), and the eighth flange (26) is connected to the corresponding seventh flange (24) through the plurality of fifth bolts (27).
6. A combined condenser according to claim 4, characterized in that: Two filter plates (28) are fixedly connected in the corresponding connection shell (20), a plurality of first filter holes (29) are opened on the corresponding filter plate (28), and a plurality of second filter holes (30) are opened on the corresponding filter plate (28).
7. The combined condenser according to claim 1, characterized in that: Two fixing brackets (31) are fixedly sleeved on the condensing shell (1), and the bottom ends of the two fixing brackets (31) are fixedly connected to the same placement base (32).
Citation Information
Patent Citations
Combined condenser
CN213454377U