Metallic aluminum melting furnace
By designing the lifting mechanism and through-hole structure in the aluminum liquid furnace, impurities are separated from the aluminum liquid, the problem of spiral rod curing is solved, the service life is extended and the purity of aluminum liquid is improved.
Patent Information
- Application Number
- CN202421632584.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The spiral rods in existing aluminum liquid furnaces are prone to solidification due to the cooling of aluminum liquid, which makes them unusable and inconvenient to clean.
A metal aluminum melting furnace is designed, including an insulating furnace and a roof plate. A lifting mechanism is provided on the roof plate, which can enable the material storage assembly to rise and fall smoothly, impurities are separated from the aluminum liquid, and the aluminum liquid flows into the furnace body through the through holes and discharges out of the discharge pipe.
The service life of the dissolution furnace is extended, the purity of the aluminum liquid is improved, and the exhaust pipe is connected to the cooling pipe to reduce the gas temperature.
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Figure CN222912315U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of melting furnaces, in particular to a metal aluminum melting furnace. Background Art
[0002] Aluminum alloy is based on pure aluminum and other chemical elements are added, such as iron, silicon, magnesium and other elements, to make its strength higher, ductility better, easy to form, with good surface gloss, making its products very beautiful. In order to achieve these, we must turn pure aluminum into aluminum alloy, which requires melting pure aluminum into liquid aluminum, and then adding other chemical elements to it, allowing their atoms to recombine to form a new atomic spatial structure, making the interaction force between chemical bonds stronger and more stable.
[0003] Chinese Patent with publication number CN113465376A discloses an aluminum liquid melting furnace for casting, including a furnace body, a furnace cover, a hanging plate, a cylinder, a feeding bin, a smoke exhaust pipe, a furnace cavity, heating rods, a crucible and a smoke exhaust port. The furnace cover is movably installed at the center of the upper end of the furnace body. The hanging plate is fixedly installed at the upper end of the furnace cover. The cylinder is fixedly installed at the upper left part of the furnace body, and the upper end of the cylinder is fixedly connected with the lower left end of the hanging plate. The feeding bin is fixedly installed at the upper right end of the hanging plate, and the feeding bin penetrates through the hanging plate and the furnace cover and is connected to the furnace body. The smoke exhaust pipe is fixedly installed at the upper right part of the furnace body. The furnace cavity is opened at the center of the interior of the furnace body. This aluminum liquid melting furnace for casting can effectively reduce the adhesion between the crucible and the heating rods, and can remove manganese impurities in the aluminum liquid, improving the purity of the aluminum liquid. Moreover, it can adjust the liquid level of the aluminum liquid as the aluminum liquid in the crucible decreases, ensuring that the liquid level of the aluminum liquid is moderate and remains at the upper end of the crucible, facilitating casting.
[0004] However, in the above technical solution, the screw rod in the aluminum liquid melting furnace for casting is located inside the furnace cavity, and there is residual aluminum liquid on the screw rod. After cooling, the liquid solidifies on the screw rod, making the screw rod unusable. And it is not convenient to clean the screw rod located inside the furnace cavity. Content of the Utility Model
[0005] The purpose of the utility model is to propose a metal aluminum melting furnace aiming at the problems existing in the background art.
[0006] The technical solution of the utility model: A metal aluminum melting furnace includes a holding furnace and a top plate;
[0007] The holding furnace is provided with a furnace body inside, and a heating mechanism is arranged inside the holding furnace and surrounds the outside of the furnace body;
[0008] The top plate is connected to the upper end of the furnace body and is coaxially distributed with the furnace body. A material holding assembly is slidably arranged inside the furnace body, and the top plate is provided with a lifting mechanism for lifting the material holding assembly;
[0009] The lower end of the furnace body is provided with a discharge pipe, a valve is arranged inside the discharge pipe, and the furnace body is provided with an exhaust pipe.
[0010] Preferably, the material holding assembly includes a mounting frame and a material holding part;
[0011] The mounting frame is slidably connected to the inner wall of the furnace body, the material holding part is connected to the mounting frame, the lifting mechanism is connected to the mounting frame, and a plurality of through holes are provided on both the mounting frame and the material holding part;
[0012] The material holding part is in a funnel shape, and the outer diameter value of the material holding part gradually decreases upward along the axis direction of the mounting frame.
[0013] Preferably, the projected shape of the mounting frame is annular, a plurality of scraping parts are provided on the mounting frame, and the scraping parts are evenly distributed in a circumferential direction on the mounting frame.
[0014] Preferably, the lifting mechanism includes a steel wire rope;
[0015] Two fixing frames are provided on the top plate, winding rollers are rotatably arranged on both fixing frames, the two winding rollers are symmetrically distributed, worm wheels are provided on both winding rollers, a worm is rotatably arranged on the top plate, the worm is meshed and connected with the two worm wheels, and the top plate is provided with a driving assembly, and the driving assembly is in transmission connection with the worm;
[0016] There are two steel wire ropes, the two steel wire ropes are both connected to the material holding assembly and are symmetrically distributed on the material holding assembly, and the other ends of the steel wire ropes pass through the top plate and are respectively connected to the two winding rollers.
[0017] Preferably, two supporting wheels are rotatably arranged on the top plate, grooves are provided on the outer peripheral surfaces of the supporting wheels, the supporting wheels are symmetrically distributed on the top plate, and the two steel wire ropes are pressed against the outer peripheral surfaces of the two supporting wheels.
[0018] Preferably, a cooling pipe is provided on the heat preservation furnace, the cooling pipe is connected to the exhaust pipe, and the cooling pipe is distributed in an S shape.
[0019] Preferably, a plurality of heat dissipation plates are provided on the cooling pipe and are evenly distributed on the cooling pipe.
[0020] Compared with the prior art, the above technical solutions of the present utility model have the following beneficial technical effects:
[0021] 1. In the present utility model, the lifting mechanism is located on the top plate, so that the material holding assembly can rise and fall smoothly, the service life of the melting furnace is longer, and the exhaust pipe is connected to the cooling pipe, so that the temperature of the discharged gas is reduced.
[0022] 2. When in use in the present utility model, metal materials are placed on the material holding part, the lifting mechanism drives it to descend, after the metal melts, impurities remain on the material holding part, and the aluminum liquid flows into the furnace body through the through holes and can be discharged from the discharge pipe. The lifting mechanism drives the material holding part to rise, separating the impurities from the aluminum liquid, making the aluminum liquid purer. Description of the Drawings
[0023] Figure 1 A perspective view of an embodiment proposed by the present utility model.
[0024] Figure 2 A structural schematic diagram of a metal aluminum melting furnace proposed by the present utility model.
[0025] Figure 3 A sectional view of a metal aluminum melting furnace proposed by the present utility model.
[0026] Figure 4 A structural schematic diagram of a material holding assembly in a metal aluminum melting furnace proposed by the present utility model.
[0027] Reference numerals: 1, heat preservation furnace; 2, top plate; 3, support wheel; 4, steel wire rope; 5, winding roller; 6, worm gear; 7, worm; 8, drive assembly; 9, exhaust pipe; 10, furnace body; 11, cooling pipe; 12, heat dissipation plate; 13, heating mechanism; 14, discharge pipe; 15, mounting bracket; 16, material holding part; 17, scraping part. Detailed implementation manners
[0028] Embodiment 1
[0029] As Figures 1-4 shown, a metal aluminum melting furnace proposed by the present utility model includes a heat preservation furnace 1 and a top plate 2;
[0030] A furnace body 10 is arranged inside the heat preservation furnace 1, and a heating mechanism 13 is arranged inside the heat preservation furnace 1, and the heating mechanism 13 surrounds the outside of the furnace body 10;
[0031] The top plate 2 is connected to the upper end of the furnace body 10 and is coaxially distributed with the furnace body 10. A material holding assembly is slidably arranged inside the furnace body 10, and a lifting mechanism for lifting the material holding assembly is arranged on the top plate 2;
[0032] A discharge pipe 14 is arranged at the lower end of the furnace body 10, a valve is arranged inside the discharge pipe 14, and an exhaust pipe 9 is arranged on the furnace body 10;
[0033] Furthermore, a cooling pipe 11 is arranged on the heat preservation furnace 1, the cooling pipe 11 is connected to the exhaust pipe 9, and the cooling pipe 11 is distributed in an S shape, so that the gas passes through for a longer time.
[0034] Furthermore, a plurality of heat dissipation plates 12 are arranged on the cooling pipe 11 and are evenly distributed on the cooling pipe 11.
[0035] In the present utility model, the material is placed in the material holding assembly, and the lifting mechanism drives the material holding assembly and the material to descend into the interior of the furnace body 10. The furnace body 10 is heated to dissolve the aluminum blocks, and the impurities in the metal remain in the material holding assembly. The lifting mechanism gradually drives the material holding assembly to rise, separating the impurities from the aluminum liquid and making the aluminum liquid purer. In the present utility model, the lifting mechanism is located on the top plate 2, enabling the material holding assembly to rise and fall smoothly, prolonging the service life of the melting furnace. The exhaust pipe 9 is connected to the cooling pipe 11, reducing the temperature of the discharged gas.
[0036] Embodiment 2
[0037] As Figures 2-4 shown, a metal aluminum melting furnace proposed by the present utility model. Compared with Embodiment 1, in this embodiment, the material holding assembly includes a mounting frame 15 and a material holding part 16.
[0038] The mounting frame 15 is slidably connected to the inner wall of the furnace body 10. The material holding part 16 is connected to the mounting frame 15. The lifting mechanism is connected to the mounting frame 15. A plurality of through holes are provided on both the mounting frame 15 and the material holding part 16.
[0039] The material holding part 16 is in a funnel shape, and the outer diameter value of the material holding part 16 gradually decreases upward along the axis direction of the mounting frame 15.
[0040] Furthermore, the projected shape of the mounting frame 15 is annular. A plurality of scraping parts 17 are provided on the mounting frame 15. The scraping parts 17 are evenly distributed circumferentially on the mounting frame 15. When the material holding assembly rises, it can scrape the impurities on the inner wall of the furnace body 10 and drop them into the material holding part 16.
[0041] In this embodiment, during use, the metal material is placed on the material holding part 16. The lifting mechanism drives it to descend. After the metal melts, the impurities remain on the material holding part 16. The aluminum liquid flows into the furnace body 10 through the through holes and can be discharged from the discharge pipe 14. The lifting mechanism drives the material holding part 16 to rise, separating the impurities from the aluminum liquid.
[0042] Embodiment 3
[0043] As Figures 2-3 shown, a metal aluminum melting furnace proposed by the present utility model. Compared with Embodiment 1, in this embodiment, the lifting mechanism includes a steel wire rope 4.
[0044] Two fixed frames are provided on the top plate 2. Reeling rollers 5 are rotatably provided on both fixed frames. The two reeling rollers 5 are symmetrically distributed. Worms 6 are provided on both reeling rollers 5. A worm 7 is rotatably provided on the top plate 2. The worm 7 is meshed and connected with the two worms 6. A driving assembly 8 is provided on the top plate 2. The driving assembly 8 is drivingly connected to the worm 7.
[0045] There are two steel wire ropes 4. The two steel wire ropes 4 are both connected to the material holding assembly and are symmetrically distributed on the material holding assembly. The other ends of the steel wire ropes 4 pass through the top plate 2 and are respectively connected to the two reeling rollers 5.
[0046] Further, two support wheels 3 are rotatably provided on the top plate 2. Grooves are provided on the outer peripheral surfaces of the support wheels 3. The support wheels 3 are symmetrically distributed on the top plate 2, and two steel wire ropes 4 are pressed against the outer peripheral surfaces of the two support wheels 3.
[0047] In this embodiment, the drive assembly 8 is activated to drive the worm 7 to rotate. The worm 7 is meshed and connected with two worm wheels 6. The two worm wheels 6 drive the two winding rollers 5 to rotate. The winding rollers 5 wind the steel wire ropes 4 thereon. The steel wire ropes 4 drive the material loading assembly to rise in the furnace body 10. On the contrary, when the winding rollers 5 pay out the wire, the material loading assembly descends.
[0048] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made without departing from the gist of the present invention within the knowledge scope of those skilled in the art to which the present invention pertains.
Claims
1. A metal aluminum melting furnace, characterized in that: It comprises a heat preservation furnace (1) and a top plate (2); A furnace body (10) is provided in the heat preservation furnace (1), a heating mechanism (13) is provided in the heat preservation furnace (1), and the heating mechanism (13) surrounds the outside of the furnace body (10); The top plate (2) is connected to the upper end of the furnace body (10) and is coaxially distributed with the furnace body (10); a material holding assembly is slidably arranged in the furnace body (10); and the top plate (2) is provided with a lifting mechanism for lifting the material holding assembly; A discharge pipe (14) is provided at the lower end of the furnace body (10), a valve is provided in the discharge pipe (14), and an exhaust pipe (9) is provided on the furnace body (10).
2. A metal aluminum melting furnace according to claim 1, characterized in that: The material holding assembly comprises a mounting frame (15) and a material holding portion (16); The mounting frame (15) is slidably connected to the inner wall of the furnace body (10), the material receiving portion (16) is connected to the mounting frame (15), the lifting mechanism is connected to the mounting frame (15), and a plurality of through holes are provided on the mounting frame (15) and the material receiving portion (16); The material holding portion (16) is bucket-shaped, and the outer diameter of the material holding portion (16) gradually decreases upward along the axial direction of the mounting frame (15).
3. A metal aluminum melting furnace according to claim 2, characterized in that: The projection shape of the mounting frame (15) is annular, and a plurality of scraping parts (17) are arranged on the mounting frame (15). The scraping parts (17) are evenly distributed on the circumference of the mounting frame (15).
4. The aluminum melting furnace according to claim 1, characterized in that: The lifting mechanism comprises a steel wire rope (4); Two fixed frames are provided on the top plate (2), and both fixed frames are rotatably provided with winding rollers (5), the two winding rollers (5) are symmetrically distributed, and both winding rollers (5) are provided with worm wheels (6). The top plate (2) is rotatably provided with a worm (7), and the worm (7) is meshingly connected with the two worm wheels (6). The top plate (2) is provided with a driving assembly (8), and the driving assembly (8) is transmission-connected with the worm (7); Two steel wire ropes (4) are provided, and both steel wire ropes (4) are connected to the material holding assembly and are symmetrically distributed on the material holding assembly. The other ends of the steel wire ropes (4) pass through the top plate (2) and are respectively connected to the two winding rollers (5).
5. A metal aluminum melting furnace according to claim 4, characterized in that: Two support wheels (3) are rotatably arranged on the top plate (2), the outer circumferences of the support wheels (3) are each provided with grooves, the support wheels (3) are symmetrically distributed on the top plate (2), and two steel wire ropes (4) are pressed tightly against the outer circumferences of the two support wheels (3).
6. The aluminum melting furnace according to claim 1, characterized in that: The heat preservation furnace (1) is provided with a cooling pipe (11), the cooling pipe (11) is connected to the exhaust pipe (9), and the cooling pipe (11) is distributed in an S shape.
7. A metal aluminum melting furnace according to claim 6, characterized in that: A plurality of heat dissipation plates (12) are arranged on the cooling pipe (11) and are evenly distributed on the cooling pipe (11).
Citation Information
Patent Citations
Molten aluminum smelting furnace for casting
CN113465376A