Heat treatment temperature control device for differential temperature heating process

By designing a heat treatment temperature control device for differential temperature heating process, the combination of temperature sensor, PLC control system and temperature modification mechanism is used to solve the problem of low temperature adjustment efficiency in the prior art, and efficient and automatic temperature control is achieved.

CN222914107UActive Publication Date: 2025-05-27CHANGZHOU JUKE PRECISION MFG CO LTD
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Patent Information

Application Number
CN202422035959.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-05-27
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The existing heat treatment temperature control devices are less efficient when adjusting the temperature rises or decreases, and there is a dependence on artificial intervention.

Method used

A heat treatment temperature control device including a housing mechanism, a temperature modification mechanism and a power mechanism is designed. The temperature modification mechanism automatically adjusts the temperature in the water cavity through the combination of temperature sensor, PLC control system, threaded rod, L-shaped plate and water heater.

Benefits of technology

The efficiency of temperature adjustment is improved, and the adjustment method is simple and efficient, reducing the need for manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat treatment temperature control device for a differential temperature heating process, which comprises a shell mechanism, a temperature changing mechanism and a power mechanism, and the shell mechanism comprises two treatment chambers, brackets movably penetrating through the tops of the treatment chambers, and a top cover connected between the two brackets. According to the water heater, the temperature sensor detects the temperature in the water cavity, temperature information is transmitted to the external PLC, the external PLC controls the first motor to be started according to the needed temperature, then the threaded rod influences sliding of the L-shaped plate, the water heater is made to reach the top of the water cavity, then the water heater is controlled to flow out of cold water or hot water, a protrusion on the L-shaped plate extrudes a light touch switch, and the light touch switch is turned on. When the temperature in the water cavity is lower than the needed temperature, the water heater is controlled to flow out hot water, otherwise, cold water flows out, the adjusting mode is simple, and efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of temperature control devices, and specifically relates to a heat treatment temperature control device for a differential temperature heating process. Background Technique

[0002] A temperature control device is a device that controls the temperature during the heating process. The temperature rise of the material to be heated depends on the type of the material to be heated. In addition, different materials require different heating temperatures, and the voltage fluctuation also affects the heating temperature. In order to ensure the quality of the product, all heating devices are equipped with temperature control devices.

[0003] For the currently used heat treatment temperature control devices, in terms of temperature control, there are those with manual intervention and those with machine control. These two methods have low efficiency in adjusting the temperature increase or decrease. Content of the Utility Model

[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] For this reason, the technical solution adopted by the utility model is as follows:

[0006] A heat treatment temperature control device for a differential temperature heating process, including a housing mechanism, a temperature-changing mechanism, and a power mechanism. The housing mechanism includes two treatment chambers, a bracket movably penetrating through the top of the treatment chamber, and a top cover connected between the two brackets. The bottom of the top cover is movably attached to the tops of the two treatment chambers. The temperature-changing mechanism includes a table frame connected between the two treatment chambers, a first motor installed on one side of the table frame, a threaded rod connected to the output shaft of the first motor, an L-shaped plate slidably penetrating through the table frame and connected to the threaded rod, a water heater connected to the L-shaped plate, a water connection pipe connected to and communicating with the water heater, a solenoid valve pipe and a touch switch and a temperature sensor installed on the front side of the treatment chamber, and a water cavity opened inside the treatment chamber. The touch switch is electrically connected to the solenoid valve pipe. The power mechanism includes a cylinder connected to the bottom of the table frame and a second motor connected between the top cover and the cylinder.

[0007] By adopting the above technical solution, the temperature sensor detects the temperature in the water cavity, and the temperature information is transmitted to the external PLC. The external PLC controls the first motor to start according to the required temperature. Then, the threaded rod affects the sliding of the L-shaped plate, so that the water heater reaches the top of a water cavity. Then, the water heater is controlled to flow out cold water or hot water. Here, the protrusion on the L-shaped plate presses a touch switch, and then the solenoid valve pipe matched with the touch switch is opened. Then, the water in the above water cavity flows out. When the temperature in the above water cavity is lower than the required temperature, the water heater is controlled to flow out hot water, and vice versa, cold water flows out. The adjustment method is simple and efficient.

[0008] In a preferred embodiment, the present utility model can be further configured as follows: a guide rod is installed inside the table frame, and the L-shaped plate is movably sleeved outside the guide rod.

[0009] In a preferred embodiment, the present utility model can be further configured as follows: a protrusion is integrally formed at the front end of the L-shaped plate, and the protrusion is in movable contact with the bottom of the touch switch.

[0010] In a preferred embodiment, the present utility model can be further configured as follows: the water outlet end of the water heater is located at the top of the treatment chamber and is communicated with the inside of the water chamber.

[0011] In a preferred embodiment, the present utility model can be further configured as follows: the solenoid valve pipe is composed of a water pipe and a solenoid valve. The solenoid valve is installed on the water pipe, and the water pipe is communicated with the inside of the water chamber.

[0012] In a preferred embodiment, the present utility model can be further configured as follows: the first motor, the water heater, the temperature sensor, the cylinder, and the second motor are all electrically connected to an external PLC.

[0013] In a preferred embodiment, the present utility model can be further configured as follows: a water receiving box is provided on the front side of the table frame, and the water chamber is communicated with the inside of the water receiving box through a solenoid valve pipe.

[0014] By adopting the above technical solutions, the beneficial effects achieved by the present utility model are:

[0015] In the present utility model, the temperature sensor detects the temperature in the water chamber, and the temperature information is transmitted to the external PLC. The external PLC controls the start of the first motor according to the required temperature. Then, the threaded rod affects the sliding of the L-shaped plate, so that the water heater reaches the top of the water chamber. Then, the water heater is controlled to flow out cold water or hot water. Here, the protrusion on the L-shaped plate presses a touch switch, and then the solenoid valve pipe matched with the touch switch is opened. Then, the water in the above water chamber flows out. When the temperature in the above water chamber is lower than the required temperature, the water heater is controlled to flow out hot water, and vice versa, cold water flows out. The adjustment method is simple and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional view of the overall structure of the present utility model;

[0017] Figure 2 is a schematic diagram of the outer shell structure of the present utility model;

[0018] Figure 3 is a schematic diagram of the temperature adjustment mechanism of the present utility model;

[0019] Figure 4 is a schematic diagram of the connection relationship between the threaded rod, the guide rod and the L-shaped plate of the present utility model;

[0020] Figure 5This is a schematic diagram of the power mechanism of the utility model.

[0021] Reference numerals:

[0022] 100, housing mechanism; 110, processing chamber; 120, top cover; 130, bracket;

[0023] 200, temperature-changing mechanism; 210, table frame; 220, motor 1; 230, threaded rod; 240, L-shaped plate; 250, water heater; 260, water connection pipe; 270, solenoid valve pipe; 280, touch switch; 290, temperature sensor;

[0024] 300, power mechanism; 310, cylinder; 320, motor 2;

[0025] 400, guide rod;

[0026] 500, water receiving box. Detailed implementation manners

[0027] To make the objectives, technical solutions and advantages of the utility model clearer and more understandable, the utility model will be further described in detail below in combination with the specific implementation manners and with reference to the accompanying drawings. It should be noted that, without conflict, the embodiments of the utility model and the features in the embodiments may be combined with each other.

[0028] It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model.

[0029] The following describes a heat treatment temperature control device for differential temperature heating process provided by some embodiments of the utility model with reference to the accompanying drawings.

[0030] Embodiment 1:

[0031] Combined with Figures 1-5 As shown, a heat treatment temperature control device for differential temperature heating process provided by the utility model includes a housing mechanism 100, a temperature-changing mechanism 200 and a power mechanism 300. The housing mechanism 100 includes two processing chambers 110, a bracket 130 movably penetrating through the top of the processing chamber 110, and a top cover 120 connected between the two brackets 130. The bottom of the top cover 120 is movably attached to the top of the two processing chambers 110;

[0032] Temperature-changing mechanism 200, the temperature-changing mechanism 200 includes a table frame 210 connected between two processing chambers 110, a first motor 220 installed on one side of the table frame 210, a threaded rod 230 connected to the output shaft of the first motor 220, an L-shaped plate 240 slidably penetrating through the table frame 210 and connected to the threaded rod 230, a water heater 250 connected to the L-shaped plate 240, a water connection pipe 260 connected to and communicating with the water heater 250, a solenoid valve pipe 270 and a touch switch 280 and a temperature sensor 290 installed on the front side of the processing chamber 110, and a water cavity opened inside the processing chamber 110, the touch switch 280 is electrically connected to the solenoid valve pipe 270;

[0033] Power mechanism 300, the power mechanism 300 includes a cylinder 310 connected to the bottom of the table frame 210, and a second motor 320 connected between the top cover 120 and the cylinder 310.

[0034] Furthermore, a protrusion is integrally formed at the front end of the L-shaped plate 240, and the protrusion is in movable contact with the bottom of the touch switch 280. The setting of the protrusion ensures that the L-shaped plate 240 can contact the touch switch 280, providing conditions for opening the solenoid valve.

[0035] Furthermore, the water outlet end of the water heater 250 is located at the top of the processing chamber 110 and communicates with the inside of the water cavity. With this structural design, it is ensured that the water flowing out of the water heater 250 can accurately enter the inside of the water cavity.

[0036] Furthermore, the solenoid valve pipe 270 is composed of a water pipe and a solenoid valve, the solenoid valve is installed on the water pipe, and the water pipe communicates with the inside of the water cavity. With this structural design, the outflow time of the water in the water cavity in the processing chamber 110 can be controlled.

[0037] Furthermore, the first motor 220, the water heater 250, the temperature sensor 290, the cylinder 310, and the second motor 320 are all electrically connected to an external PLC. The control mode of the present invention is to achieve automatic control through the external PLC. The control circuit of the external PLC can be realized by simple programming by those skilled in the art. Then, the provision of power also belongs to the common knowledge in the art. And the present invention mainly aims to protect mechanical devices, so the control mode and circuit connection of the present invention will not be explained in detail. Then, by using the external PLC, the control of the present device can be made more convenient.

[0038] Embodiment 2:

[0039] Combined with Figure 1 、 3 and Figure 4As shown, on the basis of the first embodiment, a guide rod 400 is installed inside the table frame 210, and the L-shaped plate 240 is movably sleeved outside the guide rod 400. By providing the guide rod 400, the moving direction of the L-shaped plate 240 can be defined, enabling it to stably translate within the table frame 210.

[0040] Embodiment Three:

[0041] Combined with Figure 1 As shown, in the above embodiment, a water receiving box 500 is provided on the front side of the table frame 210, and the water cavity is internally connected to the water receiving box 500 through a solenoid valve pipe 270. By providing the water receiving box 500, the water flowing out of the water cavity can be uniformly received, avoiding waste of water sources.

[0042] Working principle and usage process of the present utility model: When the device is put into actual use, a workpiece is placed on the bracket 130, and then the movable end of the external PLC-controlled cylinder 310 contracts, causing the top cover 120 to drive the bracket 130 and the workpiece to descend into the processing chamber 110. Meanwhile, the temperature sensor 290 detects the temperature in the water cavity, and then transmits the temperature information to the external PLC. Then, the external PLC controls the motor one 220 to start according to the required temperature. Then, the threaded rod 230 causes the L-shaped plate 240 to slide, enabling the water heater 250 to reach the top of a water cavity. Then, the water heater 250 is controlled to flow out cold water or hot water. Here, the protrusion on the L-shaped plate 240 presses against a touch switch 280, and then the solenoid valve pipe 270 matched with the touch switch 280 is opened. Then, the water in the above-mentioned water cavity flows out. When the temperature in the above-mentioned water cavity is lower than the required temperature, the water heater 250 is controlled to flow out hot water, and vice versa, cold water is flowed out. Then, the above steps are repeated to adjust the water temperature in another water cavity. The water temperatures in the two water cavities are different, achieving the condition of differential temperature. After that, when performing differential temperature treatment on the workpiece, the movable end of the cylinder 310 is controlled to extend, and then the top cover 120 drives the bracket 130 to leave the inside of the processing chamber 110. Then, the motor 320 is started, causing the top cover 120 to drive the bracket 130 to rotate, and then the two brackets 130 exchange positions. Then, the bracket 130 is controlled to return to the inside of the processing chamber 110, realizing differential temperature treatment. The adjustment method is simple and highly efficient.

[0043] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.

Claims

1. A heat treatment temperature control device for a differential temperature heating process, characterized in that: include: A shell mechanism (100), the shell mechanism (100) comprising two processing chambers (110), a bracket (130) movably penetrating the top of the processing chamber (110), and a top cover (120) connected between the two brackets (130), wherein the bottom of the top cover (120) is movably fitted with the tops of the two processing chambers (110); A temperature changing mechanism (200), the temperature changing mechanism (200) comprising a table frame (210) connected between two processing chambers (110), a motor (220) installed on one side of the table frame (210), a threaded rod (230) connected to the output shaft of the motor (220), an L-shaped plate (240) slidingly passing through the table frame (210) and connected to the threaded rod (230), a water heater (250) connected to the L-shaped plate (240), a water receiving pipe (260) connected to and communicating with the water heater (250), a solenoid valve tube (270) and a touch switch (280) installed on the front side of the processing chamber (110) and a temperature sensor (290), and a water cavity opened inside the processing chamber (110), wherein the touch switch (280) is electrically connected to the solenoid valve tube (270); A power mechanism (300) includes a cylinder (310) connected to the bottom of the table frame (210) and a second motor (320) connected between the top cover (120) and the cylinder (310).

2. A heat treatment temperature control device for differential temperature heating process according to claim 1, characterized in that: A guide rod (400) is installed inside the table frame (210), and the L-shaped plate (240) is movably sleeved on the outside of the guide rod (400).

3. The heat treatment temperature control device for differential temperature heating process according to claim 1, characterized in that: A protrusion is integrally formed at the front end of the L-shaped plate (240), and the protrusion is movably fitted with the bottom of the touch switch (280).

4. The heat treatment temperature control device for differential temperature heating process according to claim 1, characterized in that: The water outlet of the water heater (250) is located at the top of the treatment chamber (110) and is in communication with the interior of the water cavity.

5. The heat treatment temperature control device for differential temperature heating process according to claim 1, characterized in that: The solenoid valve pipe (270) is composed of a water pipe and a solenoid valve, the solenoid valve is installed on the water pipe, and the water pipe is connected to the inside of the water cavity.

6. The heat treatment temperature control device for differential temperature heating process according to claim 1, characterized in that: The motor 1 (220), the water heater (250), the temperature sensor (290), the cylinder (310), and the motor 2 (320) are all electrically connected to an external PLC.

7. The heat treatment temperature control device for differential temperature heating process according to claim 1, characterized in that: A water receiving box (500) is provided on the front side of the table frame (210), and the water cavity is connected to the inside of the water receiving box (500) through a solenoid valve tube (270).