Semi-automatic magnetic plugging equipment for ABS (anti-lock brake system) sensor coil framework

Abstract

The utility model relates to the technical field of ABS (anti-lock brake system) coil framework magnet plugging, in particular to ABS sensor coil framework semi-automatic magnet plugging equipment which comprises an operation panel, an L-shaped machining table is fixedly mounted at the top of the operation panel, and a magnetic sheet conveying groove is formed in the top of the L-shaped machining table. According to the semi-automatic magnet plugging equipment for the ABS sensor coil framework, the supporting plate is located at the bottom of the inner side of the coil framework positioning groove, after magnet plugging is completed, the first electric push rod contracts downwards to enable the ABS sensor coil framework to move downwards and roll towards the discharging groove, and the ABS sensor coil framework slides into the collecting groove through the discharging groove to be collected; and meanwhile, after one magnetic sheet is used, the second electric push rod can drive the top magnetic strip to jack the magnetic sheet at the bottommost end in the magnetic sheet groove into the magnetic sheet conveying groove, and more magnetic sheets can be loaded in the magnetic sheet groove at a time, so that the manual operation amount is effectively reduced, and the magnetic plugging efficiency of the ABS sensor coil framework is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of ABS coil skeleton magnetic plugging, in particular to a semi-automatic magnetic plugging device for an ABS sensor coil skeleton. Background Technique

[0002] ABS coil skeleton magnetic plugging refers to the process of inserting a magnetic core (usually ferrite or other magnetic materials) into the holes of an ABS coil skeleton during the manufacturing process of an inductance coil to increase the inductance of the coil and improve its electromagnetic performance. This technology is usually used to manufacture high-performance inductors, filters, transformers and other electronic components. The purpose of magnetic plugging is mainly to increase the magnetic field strength and magnetic flux of the coil by introducing the magnetic core, thereby increasing the inductance. In addition, the introduction of the magnetic core can also improve the quality factor of the coil, improve the filtering effect and stability of the circuit.

[0003] During the process of ABS coil skeleton magnetic plugging, in general magnetic plugging equipment, it is necessary for workers to insert one end of the ABS coil skeleton into the slot, and then perform magnetic plugging through the magnetic plugging mechanism of the equipment. After completion, it is necessary to pull out the ABS coil skeleton and then pick up an unmagnetized ABS coil skeleton and insert it into the slot again. This process is repeated. Such equipment has a large amount of manual operation and low magnetic plugging efficiency.

[0004] To sum up, the utility model solves the existing problems by designing a semi-automatic magnetic plugging device for an ABS sensor coil skeleton. Content of the Utility Model

[0005] To solve the problems raised in the above background technique, the utility model provides a semi-automatic magnetic plugging device for an ABS sensor coil skeleton, which has the advantages of being able to load more magnetic pieces at one time and being able to automatically complete blanking and collection after magnetic plugging of the ABS sensor coil skeleton.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A semi-automatic magnetic plugging device for an ABS sensor coil skeleton, including an operation board. A top of the operation board is fixedly installed with an L-shaped processing table. A magnetic piece conveying groove is opened at a top of the L-shaped processing table. One end of the magnetic piece conveying groove is opened with a coil skeleton positioning groove. Inside the L-shaped processing table, a support block is installed at an inner bottom of the coil skeleton positioning groove. A first electric push rod is installed at a bottom of the support block. A blanking groove is opened at a bottom of one end of the L-shaped processing table. Side guard plates are symmetrically installed on both sides of the two blanking grooves at one end of the L-shaped processing table. A collection groove is opened at the top of the operation board below the side guard plates;

[0008] At one corner of the top of the operation panel near the collection tank, two control buttons are installed. At one side edge of the top of the operation panel, a cylinder is installed. One end of the telescopic rod of the cylinder is threadedly connected to a connecting shaft, and a push rod is installed at one end of the connecting shaft.

[0009] At one end of the L-shaped processing table on the top of the operation panel, a column is fixedly installed. A magnetic sheet groove is opened at the top of the column, and a discharge groove is opened at the lower part of one side surface of the column. At the position near the back surface of the column on the top of the operation panel, a fixed seat is fixedly installed. At the top of one side surface of the fixed seat, a second electric push rod is installed, and a top magnetic strip is fixedly connected to one end of the second electric push rod.

[0010] As a preferred scheme of the present utility model, one side edge of the top of the collection tank coincides with the bottom edge of one end of the L-shaped processing table, and the side guard plate is located at the inner top of the collection tank.

[0011] As a preferred scheme of the present utility model, the magnetic sheet conveying groove is in a T shape, and magnetic sheets with dimensions matching it are placed at some positions inside the magnetic sheet conveying groove. One end of the magnetic sheet conveying groove communicates with the inside of the coil skeleton positioning groove.

[0012] As a preferred scheme of the present utility model, the inner side dimension of the coil skeleton positioning groove matches the dimension of the ABS sensor coil skeleton. When the first electric push rod is in the initial state, the top of the support block is flush with the inner bottom edge of the coil skeleton positioning groove. The inside of the coil skeleton positioning groove is in a hollow state and communicates with the inside of the blanking groove.

[0013] As a preferred scheme of the present utility model, an inclined blanking plate is provided inside the blanking groove, and a semi-circular groove is opened at one end of the blanking plate and part of the first electric push rod is clamped inside. When the first electric push rod is shortened to the shortest length, the support block will drive the ABS sensor coil skeleton to completely move down to the inside of the blanking groove. The part of the top of the support block exceeding half of the width dimension is in a slope shape.

[0014] As a preferred scheme of the present utility model, one end of the push rod extends to the inside of the magnetic sheet conveying groove, and the width and thickness dimensions of the push rod are the same as the width and depth dimensions inside the magnetic sheet conveying groove.

[0015] As a preferred scheme of the present utility model, the cylinder is controlled by two control buttons. One control button controls the elongation of the cylinder, and the elongation process has two stages. In the first stage, a magnetic sheet is quickly pushed to one edge of the magnetic sheet conveying groove by the push rod. In the second stage, the magnetic sheet is stuffed into the inside of the ABS sensor coil skeleton. The outer edge of the magnetic sheet stuffing port of the ABS sensor coil skeleton coincides with one edge of the magnetic sheet conveying groove.

[0016] As a preferred solution of the present utility model, one side surface of the upright column is attached to a section of the L-shaped processing table, and the outer side edge of the discharge chute coincides with one edge of the magnetic sheet conveying chute on the L-shaped processing table. The inner height of the discharge chute is the same as the thickness dimension of the magnetic sheet. The inner side dimension of the magnetic sheet groove matches the size of the magnetic sheet, and the inner side of the magnetic sheet groove extends vertically downward and communicates with the inner side of the discharge chute. The discharge chute penetrates through the back surface of the upright column.

[0017] As a preferred solution of the present utility model, one end of the top magnetic strip is inserted into the opening of the discharge chute on the back surface of the upright column. After each reset of the air cylinder, the second electric push rod drives the top magnetic strip to move to the edge of the opening at the other end of the discharge chute, and the bottom edge of the top magnetic strip coincides with the bottom edge of the opening at the other end of the discharge chute at this time.

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0019] 1. In the present utility model, by designing a semi-automatic magnetic sheet inserting device for an ABS sensor coil skeleton, the support plate is located at the inner bottom of the positioning groove of the coil skeleton. After magnetic sheet insertion is completed, the first electric push rod contracts downward to make the ABS sensor coil skeleton move downward and roll in the direction of the discharge chute, and it slides into the collection tank through the discharge chute for collection. At the same time, after using one magnetic sheet, the second electric push rod can drive the top magnetic strip to push the lowermost magnetic sheet in the magnetic sheet groove into the magnetic sheet conveying chute, and the magnetic sheet groove can hold more magnetic sheets at one time, thereby effectively reducing the amount of manual operation and improving the magnetic sheet inserting efficiency of the ABS sensor coil skeleton. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0021] Figure 2 is an enlarged schematic diagram of the L-shaped processing table of the present utility model;

[0022] Figure 3 is an enlarged schematic diagram of the upright column of the present utility model;

[0023] Figure 4 is the present utility model Figure 1 partial structure schematic diagram.

[0024] In the figure: 1, operation panel; 101, collection tank; 2, L-shaped processing table; 201, magnetic sheet conveying chute; 202, coil skeleton positioning groove; 203, discharge chute; 3, support block; 4, first electric push rod; 5, side guard plate; 6, control button; 7, air cylinder; 8, connecting shaft; 9, ejector rod; 10, upright column; 1010, magnetic sheet groove; 1011, discharge chute; 11, fixed seat; 12, second electric push rod; 13, top magnetic strip. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0026] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0027] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present invention belongs. The terms used in the description of the present invention in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0029] Example 1, please refer to Figures 1-4 , the present invention provides a technical solution:

[0030] A semi-automatic magnetic plugging device for an ABS sensor coil skeleton, comprising an operation board 1. A top of the operation board is fixedly installed with an L-shaped processing table 2. A magnetic sheet conveying groove 201 is formed at a top of the L-shaped processing table 2. One end of the magnetic sheet conveying groove 201 is provided with a coil skeleton positioning groove 202. A support block 3 is installed at an inner bottom of the L-shaped processing table 2 inside the coil skeleton positioning groove 202. A bottom of the support block 3 is installed with a first electric push rod 4. A blanking groove 203 is formed at a bottom of one end of the L-shaped processing table 2. Side guard plates 5 are symmetrically installed on both sides of the two blanking grooves 203 at one end of the L-shaped processing table 2. A collection groove 101 is formed at the top of the operation board 1 below the side guard plates 5;

[0031] The inner part of the coil bobbin positioning groove 202 communicates with the inner part of the magnetic sheet conveying groove 201. After placing the ABS sensor coil bobbin into the inner side of the coil bobbin positioning groove 202 for magnetic insertion, the first electric push rod 4 can drive the support block 3 to move downward to the shortest distance. When the first electric push rod 4 is shortened to the shortest length, the support block 3 will drive the ABS sensor coil bobbin to completely move downward to the inner side of the blanking groove 203. At the same time, the part of the top of the support block 3 that exceeds half of the width dimension is beveled. Therefore, at this time, the ABS sensor coil bobbin will rotate in the direction of the bevel of the support block 3. Since an inclined blanking plate is provided inside the blanking groove 203, and a semi-circular groove is opened at one end of the blanking plate and part of the first electric push rod 4 is clamped therein, at this time, the ABS sensor coil bobbin will slide onto the blanking plate. The blanking plate is located inside the blanking groove 203, and the top edge of one side of the collection groove 101 coincides with the bottom edge of one end of the L-shaped processing table 2. All the magnetically inserted ABS sensor coil bobbins will automatically slide into the inner side of the collection groove 101 to complete the collection of the ABS sensor coil bobbins.

[0032] Embodiment 2

[0033] Based on Embodiment 1, the difference is that two control buttons 6 are installed at the corner of the top of the operation panel 1 near one end of the collection groove 101, and a cylinder 7 is installed at one side edge of the top of the operation panel 1. One end of the telescopic rod of the cylinder 7 is threadedly connected with a connecting shaft 8, and a ejector rod 9 is installed at one end of the connecting shaft 8;

[0034] After pressing the control button 6, the cylinder 7 starts and quickly pushes a magnetic sheet to an edge of the magnetic sheet conveying groove 201. Since the outer edge of the magnetic insertion port of the ABS sensor coil bobbin coincides with an edge of the magnetic sheet conveying groove 201, after the cylinder 7 extends for the second time, the magnetic sheet is inserted into the inner side of the ABS sensor coil bobbin through the ejector rod 9 to complete the magnetic insertion operation of the ABS sensor coil bobbin.

[0035] Embodiment 3

[0036] Based on Embodiment 1, the difference is that a column 10 is fixedly installed at one end of the top of the operation panel 1 located on the L-shaped processing table 2. A magnetic sheet groove 1010 is opened at the top of the column 10, and a discharge groove 1011 is opened at the lower part of one side surface of the column 10. A fixed seat 11 is fixedly installed at the position near the back surface of the column 10 on the top of the operation panel 1. A second electric push rod 12 is installed at the top of one side surface of the fixed seat 11, and a top magnetic strip 13 is fixedly connected to one end of the second electric push rod 12;

[0037] After each reset of the second electric push rod 12, it drives the top magnetic strip 13 to move to the opening edge at the other end of the discharge chute 1011, and the bottom edge of the top magnetic strip 13 coincides with the bottom edge of the opening at the other end of the discharge chute 1011 at this time. At this time, another magnetic sheet will be attached to the side of the T-shaped vertical part of the magnetic sheet conveying groove 201. Then the second electric push rod 12 drives the top magnetic strip 13 to reset. The inner side dimension of the magnetic sheet groove 1010 matches the dimension of the magnetic sheet, and the inner side of the magnetic sheet groove 1010 extends vertically downward and communicates with the inner side of the discharge chute 1011. At this time, under the action of gravity, the magnetic sheet inside the magnetic sheet groove 1010 will move downward to the bottom of the discharge chute 1011. In this way, the cycle effectively increases the number of magnetic sheets loaded at one time and reduces the amount of manual operation.

[0038] Working process of the utility model: When using a semi-automatic magnetic plugging device for an ABS sensor coil skeleton designed by this solution to perform magnetic plugging operation on the ABS sensor coil skeleton, first, when the magnetic sheet on the inner side of the magnetic sheet conveying groove 201 is attached to the side of its T-shaped vertical part, the inner side of the magnetic sheet groove 1010 is filled with magnetic sheets. At this time, an ABS sensor coil skeleton is installed inside it according to the structure of the coil skeleton positioning groove 202. Then, after pressing the control button 6, the air cylinder 7 starts and quickly pushes a magnetic sheet to one edge of the magnetic sheet conveying groove 201. Since the outer edge of the magnetic plugging port of the ABS sensor coil skeleton coincides with one edge of the magnetic sheet conveying groove 201, when the air cylinder 7 extends for the second time, the magnetic sheet is plugged into the inner side of the ABS sensor coil skeleton through the ejector rod 9, completing the magnetic plugging operation of the ABS sensor coil skeleton;

[0039] The coil skeleton positioning groove 202 communicates with the inside of the magnetic sheet conveying groove 201. After placing the ABS sensor coil skeleton inside the coil skeleton positioning groove 202 for magnetic plugging, the first electric push rod 4 can drive the support block 3 to move downward to the shortest distance. When the first electric push rod 4 is shortened to the shortest length, the support block 3 will drive the ABS sensor coil skeleton to completely move down to the inside of the blanking chute 203. At the same time, the part of the top of the support block 3 that exceeds half of the width dimension is in an inclined shape. Therefore, at this time, the ABS sensor coil skeleton will rotate in the direction of the inclined surface of the support block 3. Since there is an inclined blanking plate inside the blanking chute 203, and a semicircular groove is opened at one end of the blanking plate and part of the first electric push rod 4 is clamped inside, at this time, the ABS sensor coil skeleton will slide onto the blanking plate. The blanking plate is located inside the blanking chute 203, and the top side edge of the collection chute 101 coincides with the bottom edge of one end of the L-shaped processing table 2. All the magnetically plugged ABS sensor coil skeletons will automatically slide into the inside of the collection chute 101, completing the collection of the ABS sensor coil skeletons;

[0040] After each reset of the second electric push rod 12, it drives the top magnetic strip 13 to move to the opening edge at the other end of the discharge chute 1011, and the bottom edge of the top magnetic strip 13 coincides with the bottom edge of the opening at the other end of the discharge chute 1011 at this time. At this time, a magnetic sheet will be attached again to the side surface at the T-shaped vertical part of the magnetic sheet conveying groove 201. Then, the second electric push rod 12 drives the top magnetic strip 13 to reset. The inner side dimension of the magnetic sheet groove 1010 matches the size of the magnetic sheet, and the inner side of the magnetic sheet groove 1010 extends vertically downward and communicates with the inner side of the discharge chute 1011. At this time, under the action of gravity, the magnetic sheet inside the magnetic sheet groove 1010 will move downward to the bottom of the discharge chute 1011. By cycling in this way, the one-time feeding quantity of the magnetic sheets can be effectively increased, and the manual operation quantity can be reduced.

[0041] With the above settings, this device can load more magnetic sheets at one time, and can automatically complete the blanking and collection after the magnetic sheets are inserted into the ABS sensor coil skeleton, thus effectively reducing the manual operation quantity and improving the magnetic sheet insertion efficiency of the ABS sensor coil skeleton.

[0042] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A semi-automatic magnetic insertion device for an ABS sensor coil skeleton, comprising an operating panel (1), characterized in that: An L-shaped processing table (2) is fixedly installed on the top of the operating panel (1), a magnetic sheet conveying groove (201) is provided on the top of the L-shaped processing table (2), a coil skeleton positioning groove (202) is provided at one end of the magnetic sheet conveying groove (201), a support block (3) is installed at the inner bottom of the coil skeleton positioning groove (202) inside the L-shaped processing table (2), a first electric push rod (4) is installed at the bottom of the support block (3), a material discharge groove (203) is provided at the bottom of one end of the L-shaped processing table (2), side guard plates (5) are symmetrically installed on the two side edges of the two material discharge grooves (203) at one end of the L-shaped processing table (2), and a collecting groove (101) is provided at the top of the operating panel (1) below the side guard plates (5); Two control buttons (6) are installed at a corner of one end of the top of the operation panel (1) close to the collecting tank (101), and a cylinder (7) is installed at one edge of the top of the operation panel (1). One end of the telescopic rod of the cylinder (7) is threadedly connected to a connecting shaft (8), and one end of the connecting shaft (8) is installed with a push rod (9); The top of the operating panel (1) is located at one end of the L-shaped processing table (2) and a column (10) is fixedly installed thereon; a magnetic sheet slot (1010) is provided at the top of the column (10); a discharge slot (1011) is provided below one side of the column (10); a fixing seat (11) is fixedly installed at the top of the operating panel (1) near the back of the column (10); a second electric push rod (12) is installed at the top of one side of the fixing seat (11); and a top magnetic strip (13) is fixedly connected to one end of the second electric push rod (12).

2. The semi-automatic magnetic insertion device for the ABS sensor coil skeleton according to claim 1 is characterized by: One side edge of the top of the collecting trough (101) coincides with the bottom edge of one end of the L-shaped processing table (2), and the side guard plate (5) is located at the inner top of the collecting trough (101).

3. The semi-automatic magnetic insertion device for the ABS sensor coil skeleton according to claim 1 is characterized by: The magnetic sheet conveying groove (201) is T-shaped, and a magnetic sheet with a size matching that of the magnetic sheet conveying groove (201) is placed at the inner portion of the magnetic sheet conveying groove (201), and one end of the magnetic sheet conveying groove (201) is in communication with the interior of the coil frame positioning groove (202).

4. The semi-automatic magnetic insertion device for the ABS sensor coil skeleton according to claim 1 is characterized by: The inner side dimensions of the coil skeleton positioning groove (202) match the dimensions of the ABS sensor coil bone, and when the first electric push rod (4) is in the initial state, the top of the support block (3) is flush with the inner bottom edge of the coil skeleton positioning groove (202), and the inner side of the coil skeleton positioning groove (202) is hollow and communicates with the inner side of the feed chute (203).

5. The semi-automatic magnetic insertion device for the ABS sensor coil skeleton according to claim 1 is characterized by: An inclined material discharge plate is provided on the inner side of the material discharge chute (203), and a semicircular groove is opened at one end of the material discharge plate and a portion of the first electric push rod (4) is clamped therein; when the first electric push rod (4) is shortened to the shortest length, the support block (3) will drive the ABS sensor coil frame to completely move down to the inner side of the material discharge chute (203); the portion of the top of the support block (3) that exceeds half of the width dimension is in the shape of an inclined surface.

6. The semi-automatic magnetic insertion device for the ABS sensor coil skeleton according to claim 1, characterized in that: One end of the push rod (9) extends to the inner side of the magnetic sheet conveying groove (201), and the width and thickness of the push rod (9) are uniform and the width and depth of the inner side of the magnetic sheet conveying groove (201) are the same.

7. The semi-automatic magnetic insertion device for the ABS sensor coil skeleton according to claim 1 is characterized by: The cylinder (7) is controlled by two control buttons (6), one control button (6) controls the extension of the cylinder (7) and the extension process is divided into two stages, one stage is to quickly push a magnetic sheet to a section edge of the magnetic sheet conveying groove (201) through the push rod (9), and the second stage is to insert the magnetic sheet into the inner side of the ABS sensor coil frame through the push rod (9), and the outer side edge of the magnetic plugging port of the ABS sensor coil frame coincides with a section edge of the magnetic sheet conveying groove (201).

8. The semi-automatic magnetic insertion device for the ABS sensor coil skeleton according to claim 1 is characterized by: One side of the column (10) is in contact with a section of the L-shaped processing table (2), and the outer side edge of the discharge trough (1011) coincides with a section of the edge of the magnetic disk conveying trough (201) on the L-shaped processing table (2). The inner side height of the discharge trough (1011) is the same as the thickness of the magnetic disk. The inner side size of the magnetic disk slot (1010) matches the size of the magnetic disk. The inner side of the magnetic disk slot (1010) extends vertically downward and is connected to the inner side of the discharge trough (1011). The discharge trough (1011) is connected to the back side of the column (10).

9. The semi-automatic magnetic insertion device for the ABS sensor coil skeleton according to claim 1, characterized in that: One end of the top magnetic strip (13) is inserted from the opening of the discharge chute (1011) on the back side of the column (10), and the second electric push rod (12) drives the top magnetic strip (13) to move to the edge of the opening at the other end of the discharge chute (1011) after each reset of the cylinder (7), and the bottom edge of the top magnetic strip (13) coincides with the bottom edge of the opening at the other end of the discharge chute (1011).

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