In-situ regeneration device for SCR (Selective Catalytic Reduction) denitration catalyst

By designing an automated SCR denitrification catalyst in situ regeneration device, using components such as water tanks, slide tracks, height adjustment mechanisms, etc., the existing device's cumbersome and dangerous operation problems are solved, and automated soaking and drying are realized, improving operation convenience and safety.

CN222918703UActive Publication Date: 2025-05-30HENAN GREENWATER ENVIRONMENTAL PROTECTION TECH CO LTD

Patent Information

Application Number
CN202421576176.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-30
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The existing SCR denitrification catalyst in situ regeneration devices have problems such as manual operation that increase risks and cumbersome operation during operation.

Method used

A SCR denitrification catalyst in-situ regeneration device including a pool, slide track, height adjustment mechanism, infrared sensor, receiver, clamping mechanism, auxiliary mechanism, support mechanism, control panel, timer and belt transporter is designed to reduce manual operation through an automated soaking and drying process.

Benefits of technology

It realizes the removal and placement of materials without manual manual operation, improves operation convenience and safety, and reduces the risk of operators being exposed to hazardous substances.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of SCR (Selective Catalytic Reduction) denitration catalyst in-situ regeneration, and discloses an SCR denitration catalyst in-situ regeneration device which comprises a water tank, and the top of a sliding rail is connected with a group of height adjusting mechanisms in a sliding manner. According to the SCR denitration catalyst in-situ regeneration device, through the arrangement of an auxiliary mechanism, a supporting mechanism, a control panel B, a timer and a belt conveyor, the timer sets the needed drying time, a power source is switched on, two sets of dryers are started, the two sets of dryers generate heat to dry objects on the top face of a wide plate, and when the timer reaches the preset time, the objects are dried; when materials are dried, a signal can be output to a control panel B, after the control panel B receives the signal of a timer, operation of a hydraulic cylinder is controlled, a wide plate is jacked up, and the wide plate is turned over towards the front face, so that the dried materials are conveyed to a belt conveyor, the materials in a storage box do not need to be manually taken out and placed in a designated area, and convenience is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of in-situ regeneration of SCR denitration catalysts, in particular to an in-situ regeneration device for SCR denitration catalysts. Background Technique

[0002] SCR denitration catalysts generally refer to the catalysts applied in the SCR denitration system of power plants. In the SCR reaction, substances that promote the selective chemical reaction of reducing agents with nitrogen oxides in flue gas at a certain temperature. The catalyst is the core part of the SCR technology, which determines the denitration efficiency and economy of the SCR system. During operation, the SCR denitration catalyst will lose its activity due to physical or chemical factors and cannot carry out the catalytic effect. At this time, a regeneration device is needed to activate and regenerate the catalyst.

[0003] However, in most current in-situ regeneration devices for SCR denitration catalysts, after soaking in the acid-base chemical soaking tank, it is necessary to manually use a fixture to clamp the material and put it into the active solution soaking tank, and then put the item into the strengthening agent soaking tank after soaking. In operations involving chemicals and high-temperature liquids, manual operation increases the risk of operators contacting dangerous substances and does not have a certain level of safety.

[0004] An in-situ regeneration device for SCR denitration catalysts disclosed in the patent with the publication number CN209772136U, although an in-situ regeneration device for SCR denitration catalysts, includes a grasping mechanism, a support structure and a reduction mechanism; the bottom of the grasping mechanism is fixed to the support structure, and one side of the bottom of the support structure is horizontally slidably connected to the reduction mechanism through a chute-slider fit; the reduction mechanism includes a water tank, an acid-base chemical soaking tank, an active solution soaking tank, a strengthening agent soaking tank and a drying tank. One side of the water tank is fixed to one side of the acid-base chemical soaking tank, one side of the acid-base chemical soaking tank is fixed to one side of the active solution soaking tank, one side of the active solution soaking tank is fixed to one side of the strengthening agent soaking tank, and one side of the strengthening agent soaking tank is fixed to the drying tank; the overall floor area of the utility model is small, the operation is simple, and it is suitable for small and medium-sized enterprises to use; the utility model adopts a variety of physical and chemical methods for the regeneration treatment of the catalyst, and the regeneration effect is strong.

[0005] Although the above patent has achieved a small overall floor area, simple operation, suitability for small and medium-sized enterprises to use, and the adoption of a variety of physical and chemical methods for the regeneration treatment of the catalyst with a strong regeneration effect; however, when using this device, it is necessary to manually take out the material in the dryer and place it in a designated area, which is rather cumbersome and inconvenient.

[0006] Therefore, it is very necessary to propose an in-situ regeneration device for SCR denitration catalysts to solve the above problems. Content of the Utility Model

[0007] (1) Technical problem to be solved

[0008] The technical problem solved by the utility model is to provide an in-situ regeneration device for SCR denitration catalyst with high practicability, which can be simply operated and has a relatively simple structure. It solves the problems that manual operation in the above-mentioned background technology increases the risk of operators contacting dangerous substances, and it is rather cumbersome and inconvenient to manually take out the materials in the dryer and place them in the designated area.

[0009] (2) Technical solution

[0010] To achieve the above object, the utility model is realized through the following technical solutions: An in-situ regeneration device for SCR denitration catalyst, including a water tank, a set of height-adjusting mechanisms are slidably connected to the top of two sliding tracks, an infrared sensor is welded to the middle of the top surface of the height-adjusting mechanism, a receiver is arranged on the front of the infrared sensor, a clamping mechanism is fixedly connected to the front of the receiver, two groups of partition plates are fixedly connected to the inside of the water tank, a control panel A is electrically connected to the side edge of the water tank through a power cord, an auxiliary mechanism is fixedly connected to the front of the water tank, a wide plate is arranged inside the auxiliary mechanism, a support mechanism is welded to the bottom of the wide plate, a control panel B is fixedly connected to the middle of one side of the auxiliary mechanism, a timer is fixedly connected to the side edge of the auxiliary mechanism, and a belt conveyor is placed on the front of the auxiliary mechanism.

[0011] As a further scheme of the utility model, the height-adjusting mechanism includes a receiving plate slidably connected to the top of two groups of sliding tracks, an electric telescopic rod is electrically connected to one side of the top of the receiving plate through a power cord, and a telescopic cylinder is welded to the other side of the electric telescopic rod. The electric telescopic rod plays a role in adjusting the height of the clamping mechanism, which is convenient for soaking items in the acid-base chemical soaking tank, the active solution soaking tank and the strengthening agent soaking tank in turn for regeneration treatment.

[0012] As a further scheme of the utility model, the auxiliary mechanism includes a storage box fixedly connected to the front of the water tank, and two groups of dryers are electrically connected to the inner side wall of the storage box through a power cord. The dryers play a role in drying the liquid on the surface of the items.

[0013] As a further scheme of the utility model, the support mechanism includes a hydraulic cylinder welded to the bottom of the wide plate, and rotating shafts are integrally connected to the left and right sides of the bottom of the wide plate. The bottom of the two rotating shafts is rotatably connected to a telescopic column. The telescopic column plays a role in increasing the stability of the wide plate and has a certain practicability.

[0014] As a further solution of the utility model, three drain pipes are provided at the bottom on one side of the water tank, and a screw cap is threadedly connected to one side of each of the three drain pipes. The drain pipes are used to discharge acid-base chemicals, active solutions, and intensifier liquids.

[0015] As a further solution of the utility model, the clamping mechanism includes a hydraulic rod fixedly connected to the front of the receiver, and clamps are rotatably connected to both the left and right sides of the hydraulic rod. The clamps are used to clamp items, improving safety.

[0016] As a further solution of the utility model, four groups of legs are welded to both the left and right sides of the belt conveyor, and a cushion block is welded to the bottom of each of the four legs. The legs are used to support the belt conveyor, facilitating the later transportation of the regenerated materials by the belt conveyor.

[0017] (III) Beneficial effects

[0018] The utility model provides an in-situ regeneration device for SCR denitration catalyst, having the following beneficial effects:

[0019] 1. For the in-situ regeneration device for SCR denitration catalyst, through the settings of the auxiliary mechanism, support mechanism, control panel B, timer, and belt conveyor, the timer sets the required drying time. After turning on the power, two dryers are started. The two dryers generate heat to dry the items on the top surface of the wide plate. When the timer reaches the preset time, it outputs a signal to control panel B. After receiving the signal from the timer, control panel B controls the operation of the hydraulic cylinder to lift the wide plate and make it turn forward, thereby transporting the dried items onto the belt conveyor. There is no need for manual removal of the materials in the storage box and placing them in the designated area, improving convenience.

[0020] 2. For the in-situ regeneration device for SCR denitration catalyst, through the settings of the sliding track, height adjustment mechanism, infrared sensor, receiver, and clamping mechanism, with the item located directly below the infrared sensor, after turning on the power, the electric telescopic rod is started. The electric telescopic rod drives the receiver and the clamping mechanism to move downward until the receiver is in front of the infrared sensor. The infrared sensor transmits the signal to control panel A, and control panel A controls the hydraulic rod to tighten the two clamps, thus clamping and fixing the item. The item moves downward with the clamping mechanism until it is immersed in the acid-base chemical immersion tank. Furthermore, the set sliding track has certain sliding performance, and in cooperation with the height adjustment mechanism, it is convenient to sequentially place the items in the active solution immersion tank and the intensifier immersion tank for regeneration treatment, reducing the risk of operators contacting dangerous substances and having a certain degree of safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the clamping mechanism of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the water pool of the utility model;

[0024] Figure 4 This is a schematic diagram of the support mechanism structure of the utility model.

[0025] In the figure: 1. water tank; 2. slide track; 3. height adjustment mechanism; 301. receiving plate; 302. electric telescopic rod; 4. infrared sensor; 5. receiver; 6. clamping mechanism; 601. hydraulic rod; 602. clamp; 7. partition; 8. control panel A; 9. auxiliary mechanism; 901. storage box; 902. dryer; 10. supporting mechanism; 1001. hydraulic cylinder; 1002. rotating shaft; 1003. telescopic column; 11. wide plate; 12. control panel B; 13. timer; 14. drain pipe; 15. screw cover; 16. belt conveyor; 17. outrigger. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figures 1 to 4 The utility model provides a technical solution: an SCR denitration catalyst in-situ regeneration device, including a water pool 1, a group of height adjustment mechanisms 3 are slidably connected to the top of two slide rails 2, an infrared sensor 4 is welded to the middle of the top surface of the height adjustment mechanism 3, a receiver 5 is arranged on the front of the infrared sensor 4, and a clamping mechanism 6 is fixedly connected to the front of the receiver 5. Through the arrangement of the slide rail 2, the height adjustment mechanism 3, the infrared sensor 4, the receiver 5 and the clamping mechanism 6, the risk of operators contacting dangerous substances is reduced, and a certain degree of safety is achieved. Two groups of partitions 7 are fixedly connected to the inside of the water pool 1, and one side edge of the water pool 1 is connected to the water pool 1. A control panel A8 is electrically connected through a power line, an auxiliary mechanism 9 is fixedly connected to the front of the pool 1, a wide plate 11 is arranged inside the auxiliary mechanism 9, a support mechanism 10 is welded to the bottom of the wide plate 11, a control panel B12 is fixedly connected to the middle of one side of the auxiliary mechanism 9, a timer 13 is fixedly connected to the edge of one side of the auxiliary mechanism 9, and a belt conveyor 16 is placed on the front of the auxiliary mechanism 9. Through the arrangement of the auxiliary mechanism 9, the support mechanism 10, the control panel B12, the timer 13 and the belt conveyor 16, the materials in the storage box 901 can be taken out manually and placed in the designated area without manual operation, thereby improving convenience;

[0028] See alsoFigure 2 The height adjustment mechanism 3 includes a bearing plate 301 slidably connected to the tops of two sets of sliding tracks 2. One side of the top of the bearing plate 301 is electrically connected to an electric telescopic rod 302 through a power cord. The other side of the electric telescopic rod 302 is welded with a telescopic cylinder. The electric telescopic rod 302 plays a role in adjusting the height of the clamping mechanism 6, facilitating the sequential immersion of items in the acid-base chemical immersion tank, the active solution immersion tank, and the strengthening agent immersion tank for regeneration treatment.

[0029] Please refer to Figure 4 The auxiliary mechanism 9 includes a storage box 901 fixedly connected to the front of the water tank 1. The inner side wall of the storage box 901 is electrically connected to two sets of dryers 902 through a power cord. The dryers 902 play a role in drying the liquid on the surface of the items.

[0030] Please refer to Figure 4 The support mechanism 10 includes a hydraulic cylinder 1001 welded to the bottom of the wide plate 11. The left and right sides of the bottom of the wide plate 11 are integrally connected with rotating shafts 1002. The bottoms of the two rotating shafts 1002 are rotatably connected to telescopic columns 1003. The telescopic columns 1003 play a role in increasing the stability of the wide plate 11 and have a certain practicality.

[0031] Please refer to Figure 1 On one side of the bottom of the water tank 1, three groups of drain pipes 14 are provided. One side of the three drain pipes 14 is threadedly connected with a screw cap 15. The drain pipes 14 play a role in discharging acid-base chemicals, active solutions, and strengthening agent liquids.

[0032] Please refer to Figure 2 The clamping mechanism 6 includes a hydraulic rod 601 fixedly connected to the front of the receiver 5. The left and right sides of the hydraulic rod 601 are rotatably connected with clamps 602. The clamps 602 play a role in clamping items and improving safety.

[0033] Please refer to Figure 1 On the left and right sides of the belt conveyor 16, four groups of legs 17 are welded. The bottoms of the four legs 17 are welded with cushion blocks. The legs 17 play a role in supporting the belt conveyor 16, facilitating the subsequent transportation of the regenerated materials by the belt conveyor 16.

[0034] The infrared sensor 4 is of model: FSA - 200, and the timer 13 is of model: HX105. The above parameters and models can be selected according to the actual situation.

[0035] In the present utility model, the working steps of the device are as follows:

[0036] First step: Place the item directly below the front of the infrared sensor 4, turn on the power supply, and start the electric telescopic rod 302. The electric telescopic rod 302 drives the receiver 5 and the clamping mechanism 6 to move downward until the receiver 5 is positioned in front of the infrared sensor 4. The infrared sensor 4 transmits a signal to the control panel A8, and the control panel A8 controls the hydraulic rod 601 to tighten the two sets of clamps 602, thus clamping and fixing the item. The item moves downward with the clamping mechanism 6 until it is immersed in the acid-base chemical immersion tank. Furthermore, the set sliding track 2 has certain sliding performance, and in cooperation with the height adjustment mechanism 3, it is convenient to place the item into the active solution immersion tank and the strengthening agent immersion tank in sequence for regeneration treatment;

[0037] Second step: The timer 13 sets the required drying time, turn on the power supply, and start the two sets of dryers 902. The two sets of dryers 902 generate heat to dry the item on the top surface of the wide plate 11. When the timer 13 reaches the preset time, it outputs a signal to the control panel B12. After receiving the signal from the timer 13, the control panel B12 controls the operation of the hydraulic cylinder 1001 to lift the wide plate 11 and turn it forward, thereby transporting the dried item onto the belt conveyor 16.

[0038] It should be noted that the device structure and drawings of the present utility model mainly describe the principle of the present utility model. Based on the technical principle of this design, the settings of the power mechanism, power supply system, control system, etc. of the device are not fully described. However, on the premise that those skilled in the art understand the principle of the above-mentioned utility model, the specific details of its power mechanism, power supply system, and control system can be clearly known. The control method of the application document is automatically controlled by a controller, and the control circuit of the controller can be realized by simple programming by those skilled in the art;

[0039] The standard parts used therein can all be purchased from the market, and can also be customized according to the description of the specification and drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the components known to those skilled in the art, their structures and principles can all be known by those skilled in the art through technical manuals or through conventional experimental methods.

[0040] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An SCR denitration catalyst in-situ regeneration device, comprising a water tank (1), characterized in that: The left and right sides of the top surface of the water pool (1) are fixedly connected with slide rails (2), the tops of the two slide rails (2) are slidably connected with a set of height adjustment mechanisms (3), the middle part of the top surface of the height adjustment mechanism (3) is welded with an infrared sensor (4), the front of the infrared sensor (4) is provided with a receiver (5), the front of the receiver (5) is fixedly connected with a clamping mechanism (6), the inside of the water pool (1) is fixedly connected with two sets of partitions (7), one side edge of the water pool (1) is electrically connected with a control panel A (8) through a power line, the front of the water pool (1) is fixedly connected with an auxiliary mechanism (9), the inside of the auxiliary mechanism (9) is provided with a wide plate (11), the bottom of the wide plate (11) is welded with a supporting mechanism (10), the middle part of one side of the auxiliary mechanism (9) is fixedly connected with a control panel B (12), the edge of one side of the auxiliary mechanism (9) is fixedly connected with a timer (13), and the front of the auxiliary mechanism (9) is placed with a belt conveyor (16).

2. The in-situ regeneration device for SCR denitration catalyst according to claim 1, characterized in that: The height adjustment mechanism (3) comprises a receiving plate (301) slidably connected to the top of the two sets of slide rails (2); one side of the top of the receiving plate (301) is electrically connected to an electric telescopic rod (302) via a power line; and the other side of the electric telescopic rod (302) is welded with a telescopic cylinder.

3. The in-situ regeneration device for SCR denitration catalyst according to claim 1, characterized in that: The auxiliary mechanism (9) comprises a storage box (901) fixedly connected to the front of the pool (1), and the inner wall of the storage box (901) is electrically connected to two sets of drying machines (902) via a power line.

4. The in-situ regeneration device for SCR denitration catalyst according to claim 1, characterized in that: The support mechanism (10) comprises a hydraulic cylinder (1001) welded to the bottom of the wide plate (11); the left and right sides of the bottom of the wide plate (11) are integrally connected with rotating shafts (1002); the bottoms of the two rotating shafts (1002) are rotatably connected with telescopic columns (1003).

5. The in-situ regeneration device for SCR denitration catalyst according to claim 1, characterized in that: Three groups of drainage pipes (14) are provided at the bottom of one side of the pool (1), and one side of the three drainage pipes (14) is threadedly connected with a screw cap (15).

6. The in-situ regeneration device for SCR denitration catalyst according to claim 1, characterized in that: The clamping mechanism (6) comprises a hydraulic rod (601) fixedly connected to the front side of the receiver (5), and the left and right sides of the hydraulic rod (601) are both rotatably connected to clamps (602).

7. The in-situ regeneration device for SCR denitration catalyst according to claim 1, characterized in that: Four groups of legs (17) are welded on both the left and right sides of the belt conveyor (16), and pads are welded on the bottoms of the four legs (17).

Citation Information

Patent Citations

  • In-situ regeneration device for SCR denitration catalyst

    CN209772136U

Cited By

  • Low-temperature scr denitration catalyst regeneration device

    CN224599087U