Electrostatic spraying powder spraying room convenient for dust recovery

By designing a combined structure of electrostatic spraying powder spray room in electrostatic spraying equipment, a dual-form complementary recycling structure of liquid erosion and gas suction is used to solve the problem of difficult dust flying and cumbersome recycling process, and efficient and clean dust recycling is achieved.

CN222918918UActive Publication Date: 2025-05-30ZHENGZHOU NORKING SPRAYING EQUIP CO LTD
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Patent Information

Application Number
CN202421580808.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-30
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

During the dust recovery process, existing electrostatic spraying equipment has problems such as difficult to control dust flying, cumbersome recycling process and low cleanliness.

Method used

An electrostatic spraying powder spray room for dust recovery is designed, and it adopts a combined structure, including a diversion inclined plate, a water spray branch pipe, a dust filter mechanism and a gas extraction pipe. It can achieve efficient dust recovery through a dual-form complementary recovery structure of liquid erosion and gas suction.

Benefits of technology

This equipment can effectively control the flying of dust, shorten the time for dust recycling and reuse, improve the cleanliness and reuse efficiency of dust, and adapt to flexible applications in different working conditions.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of electrostatic spraying equipment, in particular to an electrostatic spraying powder spraying room convenient for dust recovery, which comprises a box body, a flow guide inclined plate, a water spraying branch pipe, a water supply main pipeline, a collection base, a liquid storage box, a flow guide pipe, a dust filtering mechanism, an air exhaust pipeline, an exhaust fan and a control switch, the flow guide inclined plate is fixedly connected to the inner side of the lower middle position of the box body, the lower end of the flow guide inclined plate inclines downwards, a gap is formed in the middle of the lowest end of the flow guide inclined plate, the water spraying branch pipes are fixedly connected to the middle of the box body at equal intervals, and the water supply main pipeline is in through connection with the ends of the water spraying branch pipes. The dust recycling device has the advantages that the dust recycling effect is good, the dust recycling speed can be increased, the recycling consumption time can be shortened, operation is stable, and the adaptability is wide.
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Description

Technical Field

[0001] The present application relates to the technical field of electrostatic spraying equipment, and in particular to an electrostatic spraying powder booth that facilitates dust recovery. Background Art

[0002] Electrostatic spraying is a spraying method that has been widely used in recent years. Through electrostatic adsorption, powdery coatings can be more evenly adhered to the surface of workpieces, and it can better adapt to the surface coating of some irregular workpieces. However, during the process of electrostatic spraying powder, there will be a phenomenon of powder flying. In existing solutions, a powder booth made of some baffles and covers is used to block the powder, or water is used to wash the powder on the surface of the equipment. These operations can control the powder splashing, but the form of liquid collection will make the powder mix with water. When recycling, operations such as precipitation, drying, and pulverization are still required, and the process is relatively cumbersome. However, it has the advantage of high cleanliness after recycling. Therefore, it is necessary to improve its form to enhance the cleanliness and reuse efficiency of collection and recycling, and then an electrostatic spraying powder booth that facilitates dust recovery is proposed to solve these problems. Summary of the Invention

[0003] Aiming at the deficiencies of the existing technology, the purpose of the present application is to provide an electrostatic spraying powder booth that facilitates dust recovery, has good recovery effect, can improve the reuse speed of dust, shorten the recovery consumption time, and has stable operation and wide adaptability.

[0004] The above application purpose of the present application is achieved through the following technical solutions:

[0005] An electrostatic spraying powder booth facilitating dust recovery, comprising a box body, a diversion inclined plate, a water spraying branch pipe, a water supply main pipe, a collection base, a liquid storage tank, a diversion pipe, a dust filtering mechanism, an air extraction pipe, an exhaust fan and a control switch. The upper end and the front side of the box body are open. The diversion inclined plate is fixedly connected to the inner side at a position slightly lower than the middle of the box body. The lower end of the diversion inclined plate inclines downward. A gap is arranged in the middle of the lowest end of the diversion inclined plate. The water spraying branch pipes are fixedly connected to the middle of the box body at equal intervals. The water supply main pipe is respectively connected to the ends of the water spraying branch pipes in a penetrating manner. The collection base is connected to the lower surface at the gap of the diversion inclined plate in a matching manner. The liquid storage tank is fixedly connected to the bottom inner wall on one side of the box body. One end of the diversion pipe is connected to the bottom of one end of the collection base in a penetrating manner. The other end of the diversion pipe is connected to the upper end of the liquid storage tank in a penetrating manner. The dust filtering mechanism is fixedly connected to the bottom inner wall on the side of the box body far away from the liquid storage tank. One end of the air extraction pipe is connected to the upper part of the end of the collection base in a penetrating manner. The other end of the air extraction pipe is bent upward and connected to the inlet end of the dust filtering mechanism in a penetrating manner. The inlet end of the exhaust fan is connected to the outlet of the dust filtering mechanism in a penetrating manner. The control switch is fixedly connected to the surface on one side of the box body. The input end of the control switch is electrically connected to the output end of an external power supply. The output end of the control switch is electrically connected to the input end of the exhaust fan.

[0006] Optionally, the dust filtering mechanism includes a pipe body, a filter paper, a dust filtering bag and an end cover. One end of the pipe body is connected to the outlet end of the air extraction pipe in a penetrating manner. The filter paper is connected to the inner wall of the pipe body in a matching manner. The dust filtering bag is connected to the corresponding pipe body on the inner side of the filter paper in a matching manner. The air inlet of the dust filtering bag is connected to the end of the outlet of the air extraction pipe in a penetrating manner. The end cover is connected to the other end of the pipe body in a matching manner. The inlet end of the exhaust fan is connected to the middle of the end cover in a penetrating manner.

[0007] Optionally, it further includes a liquid discharge pipe. One end of the liquid discharge pipe is connected to the side close to the upper end of the liquid storage tank in a penetrating manner. The other end of the liquid discharge pipe penetrates through the outer surface of the box body.

[0008] Optionally, it further includes a ventilation grille. The ventilation grille is penetrated and opened on the surface of the box body corresponding to the exhaust port side of the exhaust fan at equal intervals.

[0009] Optionally, it further includes a water pump. The water pump is fixedly connected to the surface at the rear side of the box body. The output end of the water pump is connected to the input end of the water supply main pipe in a penetrating manner. The input end of the water pump is electrically connected to the output end of the control switch.

[0010] Optionally, it further includes a top cover plate and a workpiece passage. The top cover plates are symmetrically and fixedly connected to the upper ends at the front and rear sides of the middle of the box body. A gap is arranged between the top cover plates. The workpiece passages are respectively penetrated and opened at the middle positions on the left and right sides of the upper end of the box body.

[0011] Optionally, it further includes movable door panels, which are symmetrically and slidably connected to both sides of the open front end of the box body.

[0012] Optionally, it further includes a discharge flat pipe and a baffle. The discharge flat pipe is fixedly connected to the lower surface of one end of the liquid storage tank, and the baffle is connected in cooperation with the discharge flat pipe.

[0013] In summary, the present application includes at least one of the following beneficial technical effects:

[0014] For the electrostatic spraying powder booth facilitating dust recovery, through the set combined structure, the dust flying after spraying can be sucked away, and then the dry dust is directly filtered by the cloth bag and filter paper in the dust filtering mechanism, shortening the time for recycling and reuse;

[0015] For the electrostatic spraying powder booth facilitating dust recovery, through the set liquid flushing structure, the dust on the inner wall of the box body can be washed, and then the dust can flow into the collection base along with the liquid, realizing the full recovery of residual dust and reducing the generation of waste;

[0016] For the electrostatic spraying powder booth facilitating dust recovery, through the set combined structure, a dual-form complementary recovery structure of gas and liquid is realized, which can be quickly assembled at the construction site to form a temporary powder booth for use, with high flexibility and good application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the rear side structure of an embodiment of the present application;

[0018] Figure 2 is a schematic diagram of the front side structure of an embodiment of the present application;

[0019] Figure 3 is a schematic diagram of the partial cross-sectional structure of some components of an embodiment of the present application;

[0020] Figure 4 is a schematic diagram of the internal component structure of an embodiment of the present application.

[0021] Reference numerals: 1, box body; 2, diversion inclined plate; 3, water spraying branch pipe; 4, water supply main pipe; 5, collection base; 6, liquid storage tank; 7, diversion pipe; 8, dust filtering mechanism; 81, pipe body; 82, filter paper; 83, dust filtering bag; 84, end cover; 9, air extraction pipe; 10, drain pipe; 11, ventilation grille; 12, water pump; 13, top cover plate; 14, workpiece passage; 15, movable door panel; 16, discharge flat pipe; 17, baffle; 18, control switch; 19, exhaust fan. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The following further describes the present application in detail with reference to the accompanying drawings.

[0023] To more clearly understand the technical solutions presented in the embodiments of the present application, first, the working principle of an existing electrostatic spraying powder booth that facilitates dust recovery will be introduced.

[0024] There is an existing electrostatic spraying powder booth for dust recovery, which is welded into a box shape with iron sheets, and liquid pipes are erected on the four walls of the box. As a result, the sprayed powder can fall on the liquid, and the liquid can carry away the dust. Then, through processes such as precipitation, drying, and pulverization, the reuse of raw materials can be achieved, and the purpose of dust recovery is realized, reducing the application cost. However, during the existing operation process, some dust is in a floating state and takes a certain amount of time to fall from spraying to landing. There is still a phenomenon of dust overflow in the form of liquid recovery. Therefore, this dust recovery equipment needs to be improved to solve these problems.

[0025] Please refer to Figure 1 and Figure 4 , which discloses an electrostatic spraying powder booth that facilitates dust recovery according to an embodiment of the present application, including a box body 1, a diversion inclined plate 2, a water spraying branch pipe 3, a water supply main pipe 4, a collection base 5, a liquid storage tank 6, a diversion pipe 7, a dust filtering mechanism 8, an air extraction pipe 9, an exhaust fan 19, and a control switch 18. The upper end and the front side of the box body 1 are open. The diversion inclined plate 2 is fixedly connected to the inner side of the middle and lower position of the box body 1. The lower end of the diversion inclined plate 2 slopes downward, and a gap is provided in the middle of the lowest end of the diversion inclined plate 2. The water spraying branch pipes 3 are equidistantly and fixedly connected to the middle of the box body 1. The water supply main pipe 4 is respectively connected to the ends of the water spraying branch pipes 3 in a penetrating manner. The collection base 5 is fitted and connected to the lower surface at the gap of the diversion inclined plate 2. The liquid storage tank 6 is fixedly connected to the bottom inner wall on one side of the box body 1. One end of the diversion pipe 7 is connected to the bottom of one end of the collection base 5 in a penetrating manner, and the other end of the diversion pipe 7 is connected to the upper end of the liquid storage tank 6 in a penetrating manner. The dust filtering mechanism 8 is fixedly connected to the bottom inner wall on the side of the box body 1 away from the liquid storage tank 6. One end of the air extraction pipe 9 is connected to the upper part of the end of the collection base 5 in a penetrating manner, and the other end of the air extraction pipe 9 is bent upward and connected to the inlet end of the dust filtering mechanism 8 in a penetrating manner. The inlet end of the exhaust fan 19 is connected to the outlet of the dust filtering mechanism 8 in a penetrating manner. The control switch 18 is fixedly connected to the surface on one side of the box body 1. The input end of the control switch 18 is electrically connected to the output end of an external power supply, and the output end of the control switch 18 is electrically connected to the input end of the exhaust fan 19.

[0026] Specifically, the provided box body 1 provides support and connection for the carrier. The provided diversion inclined plate 2 enables the water flow to converge towards the middle and be discharged through the gap in the middle of the diversion inclined plate 2. The provided spray branch pipe 3 is provided with downward spray holes, which can disperse the pressure water source supplied by the main water supply pipe 4, and then evenly spray it on the surface of the diversion inclined plate 2 and the corresponding box body 1, so that the liquid carries the spraying particles and is discharged downward. The upper end of the provided collection base 5 is provided with an opening, which can be connected in cooperation with the gap at the lower surface of the diversion inclined plate 2, so that the liquid can completely enter the collection base 5. A rectangular diversion pipe 7 is arranged at the bottom of the collection base 5, which can enable the mixture of liquid and dust to fully flow into the liquid storage tank 6. The area of the liquid storage tank 6 is relatively large, so that the liquid can be statically placed inside. After a short static placement, the particulate matter can sink to the bottom, completing the process of dust collection, and avoiding a large amount of dust from adhering to the inner wall of the box body 1. The provided exhaust fan 19 can extract the air with floating dust inside the box body 1 downward, so that the gas enters the dust filtering mechanism 8 through the air extraction pipe 9. In the collection base 5, gas and liquid can enter simultaneously. Then the liquid flows downward, and the dry dust carried by the gas enters the dust filtering mechanism 8 after bending upward at the position of the air extraction pipe 9, effectively avoiding the entry of moisture. The dust filtering mechanism 8 is provided with components such as filter elements, which can realize the filtration of dust and achieve collection under dry conditions. It cooperates with the wet collection form of the liquid, and the two cooperate with each other to achieve the effect of being able to clean the adhered dust and recycle the dry dust. Moreover, this structure has the advantages of convenient movement and simple assembly, and has high practicability.

[0027] Please refer to Figure 4 , as another specific implementation manner disclosed in the embodiment of the present application, the dust filtering mechanism 8 includes a pipe body 81, a filter paper 82, a dust filtering bag 83 and an end cover 84. One end of the pipe body 81 is connected in a penetrating manner to the outlet end of the air extraction pipe 9. The filter paper 82 is connected in cooperation with the inner wall of the pipe body 81. The dust filtering bag 83 is connected in cooperation with the corresponding pipe body 81 inside the filter paper 82. The air inlet of the dust filtering bag 83 is connected in a penetrating manner to the end of the outlet of the air extraction pipe 9. The end cover 84 is connected in cooperation with the other end of the pipe body 81. The inlet end of the exhaust fan 19 is connected in a penetrating manner to the middle of the end cover 84.

[0028] Specifically, the provided pipe body 81 and the end cover 84 cooperate with each other to form a sealed cavity, and through holes are respectively arranged at the middle positions of both ends. When the gas carrying dust is pumped in through the exhaust fan 19, the dust-carrying gas can first enter the dust filtering bag 83. Effective filtration of particulate matter can be achieved at the dust filtering bag 83. Then, when the gas passes through the filter paper 82 again, secondary filtration can be achieved. The two can achieve the collection of dry dust particles. After the board is cleaned out, it can be directly utilized, realizing the rapid recycling of part of the dust, and having good practicability.

[0029] Please refer to Figure 4 , as another specific implementation manner disclosed in the embodiments of the present application, it further includes a drain pipe 10. One end of the drain pipe 10 is connected to the upper side of the liquid storage tank 6 in a penetrating manner, and the other end of the drain pipe 10 passes through the outer surface of the box body 1.

[0030] Specifically, the arrangement of the drain pipe 10 can manually discharge the excessive liquid in the liquid storage tank 6, realizing the process of continuous production and continuous collection.

[0031] Please refer to Figure 1 , as another specific implementation manner disclosed in the embodiments of the present application, it further includes a ventilation grille 11. The ventilation grille 11 is equidistantly and penetratingly opened on the surface of the box body 1 corresponding to the exhaust port side of the exhaust fan 19.

[0032] Specifically, the arrangement of the ventilation grille 11 can enable the gas extracted by the exhaust fan 19 to be smoothly discharged to the outside.

[0033] Please refer to Figure 1 , as another specific implementation manner disclosed in the embodiments of the present application, it further includes a water pump 12. The water pump 12 is fixedly connected to the rear surface of the box body 1. The output end of the water pump 12 is connected to the input end of the water supply main pipe 4 in a penetrating manner, and the input end of the water pump 12 is electrically connected to the output end of the control switch 18.

[0034] Specifically, the installation of the water pump 12 can enable its use in some temporary sites, improving the flexible response to different environments, meeting the requirements of the actual scenario, and satisfying the requirements of different working conditions.

[0035] Please refer to Figure 2 , as another specific implementation manner disclosed in the embodiments of the present application, it further includes a top cover plate 13 and a workpiece passage 14. The top cover plates 13 are symmetrically and fixedly connected to the upper ends of the front and rear sides of the middle part of the box body 1. There is a gap between the top cover plates 13. The workpiece passages 14 are respectively penetratingly opened at the middle positions of the left and right sides of the upper end of the box body 1.

[0036] Specifically, the arrangement of the top cover plate 13 can protect the open top of the box body 1, prevent sundries from falling on the surface of the workpiece, and at the same time form a relatively enclosed space to reduce the gas flow. The arrangement of the workpiece passage 14 can enable the flow line production equipment to carry the workpiece through to cope with different production working conditions.

[0037] Please refer to Figure 3 , as another specific implementation manner disclosed in the embodiments of the present application, it further includes a movable door panel 15. The movable door panels 15 are symmetrically and slidably connected to both sides of the open front end of the box body 1.

[0038] Specifically, the movable door panel 15 can shield the front opening of the box body 1 according to the moving angles of different spray guns, reduce the exposed space, and is conducive to preventing the overflow of dust.

[0039] Please refer to Figure 4 , as another specific implementation manner disclosed in the embodiment of the present application, it further includes a discharge flat pipe 16 and a baffle 17. The discharge flat pipe 16 is fixedly connected to the lower surface of one end of the liquid storage tank 6, and the baffle 17 is cooperatively connected to the discharge flat pipe 16.

[0040] Specifically, the discharge flat pipe 16 can be used when cleaning the precipitated dust, which is convenient for the cleaning work.

[0041] The embodiments of this specific implementation manner are all preferred embodiments of the present application, and do not limit the protection scope of the present application accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. An electrostatic spraying powder spraying room that is convenient for dust recovery, characterized by: The invention comprises a box body (1), a guide inclined plate (2), a water spray branch pipe (3), a water supply main pipe (4), a collecting base (5), a liquid storage tank (6), a guide pipe (7), a dust filter mechanism (8), an exhaust pipe (9), an exhaust fan (19) and a control switch (18), wherein the upper end and the front side of the box body (1) are open, the guide inclined plate (2) is fixedly connected to the inner side of the middle lower part of the box body (1), the lower end of the guide inclined plate (2) is inclined downward, and a gap is provided in the middle of the lowest end of the guide inclined plate (2), the water spray branch pipe (3) is fixedly connected to the middle part of the box body (1) at equal intervals, the water supply main pipe (4) is respectively connected to the ends of the water spray branch pipe (3), the collecting base (5) is connected to the lower surface of the guide inclined plate (2) at the gap, and the liquid storage tank (6) is fixedly connected to the bottom of one side of the box body (1). On the inner wall, one end of the guide pipe (7) is connected to the bottom of one end of the collecting base (5), the other end of the guide pipe (7) is connected to the upper end of the liquid storage tank (6), the dust filter mechanism (8) is fixedly connected to the bottom inner wall of the box body (1) away from the liquid storage tank (6), one end of the air extraction pipe (9) is connected to the upper end of the collecting base (5), the other end of the air extraction pipe (9) is bent upward and connected to the inlet end of the dust filter mechanism (8), the inlet end of the exhaust fan (19) is connected to the air outlet of the dust filter mechanism (8), the control switch (18) is fixedly connected to the surface of one side of the box body (1), the input end of the control switch (18) is electrically connected to the output end of the external power supply, and the output end of the control switch (18) is electrically connected to the input end of the exhaust fan (19).

2. The electrostatic spraying powder spraying room for convenient dust recovery according to claim 1 is characterized by: The dust filtering mechanism (8) comprises a tube body (81), filter paper (82), a dust filter bag (83) and an end cover (84); one end of the tube body (81) is connected to the outlet end of the exhaust pipe (9); the filter paper (82) is connected to the inner wall of the tube body (81); the dust filter bag (83) is connected to the tube body (81) corresponding to the inner side of the filter paper (82); the air inlet of the dust filter bag (83) is connected to the air outlet end of the exhaust pipe (9); the end cover (84) is connected to the other end of the tube body (81); and the inlet end of the exhaust fan (19) is connected to the middle part of the end cover (84).

3. The electrostatic spraying powder spraying room for convenient dust recovery according to claim 1 is characterized in that: It also comprises a liquid discharge pipe (10), one end of which is connected to a side of the liquid storage box (6) close to the upper end, and the other end of which passes through the outer surface of the box body (1).

4. The electrostatic spraying powder spraying room for convenient dust recovery according to claim 1 is characterized in that: It also includes an air-permeable grille (11), wherein the air-permeable grille (11) is equidistantly arranged on the surface of the box body (1) corresponding to one side of the exhaust port of the exhaust fan (19).

5. The electrostatic spraying powder spraying room for convenient dust recovery according to claim 1 is characterized in that: It also includes a water pump (12), the water pump (12) being fixedly connected to the surface of the rear side of the box body (1), the output end of the water pump (12) being connected to the input end of the water supply main pipeline (4), and the input end of the water pump (12) being electrically connected to the output end of the control switch (18).

6. The electrostatic spraying powder spraying room for convenient dust recovery according to claim 1 is characterized by: It also includes a top cover plate (13) and a workpiece channel (14), wherein the top cover plate (13) is symmetrically fixedly connected to the upper ends of the front and rear sides of the middle of the box body (1), a gap is provided between the top cover plates (13), and the workpiece channel (14) is respectively opened through and located in the middle position of the left and right sides of the upper end of the box body (1).

7. The electrostatic spraying powder spraying room for convenient dust recovery according to claim 1 is characterized by: It also comprises a movable door plate (15), wherein the movable door plate (15) is symmetrically slidably connected to two sides of the front opening of the box body (1).

8. The electrostatic spraying powder spraying room for convenient dust recovery according to claim 1 is characterized by: It also comprises a discharge flat pipe (16) and a baffle (17), wherein the discharge flat pipe (16) is fixedly connected to the lower surface of one end of the liquid storage tank (6), and the baffle (17) is cooperatively connected to the discharge flat pipe (16).